CN106887326A - Torquer coil winding method - Google Patents
Torquer coil winding method Download PDFInfo
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- CN106887326A CN106887326A CN201510938803.6A CN201510938803A CN106887326A CN 106887326 A CN106887326 A CN 106887326A CN 201510938803 A CN201510938803 A CN 201510938803A CN 106887326 A CN106887326 A CN 106887326A
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- boss
- transition tool
- lead
- roll
- enamel
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Abstract
A kind of torquer coil winding method disclosed in the embodiment of the present invention, is related to torquer coil winding technology, in can solve the problem that existing torquer coil-winding process, because lead-out wire concentrates stress and caused by wire enamel shelling damage, the problem of fracture.Transition tool is engaged with skeleton gap position, enamel-cover line position is drawn in coiling the first circle enamel-covered wire frock boss is changed into from skeleton breach, and incorporating ultrafine Ginding process, frock side boss is set to be circular arc, lead-out wire direction is stuck on roll jump ring through boss after vertical direction is changed into horizontal direction, is mainly used in torquer coil winding.
Description
Technical field
The present invention relates to torquer coil winding technical field, more particularly to a kind of torquer coil winding method.
Background technology
Torquer coil is the part that accelerometer detects quality, is the sensitivity unit of sensitive inertial acceleration meter
Part, structure includes the enamel-covered wire of skeleton and coiling thereon, is symmetrically bonded in pendulum both sides, the paint of its lead-out wire
Envelope curve is welded on pendulum, is the important coupling part of inside and outside electrical connection paths, if drawing thread breakage,
Product exports no signal.
, to there is shaped framework coil, skeleton is in itself without lead-out wire fixed position, torquer coil enamel-cover for torquer coil
Line belongs to ultra-fine enamel-covered wire (Φ 0.03mm~Φ 0.05mm), and the enamel-covered wire in winding process concentrates stress to ask
Topic easily causes wire enamel shelling to damage even enamel-cover thread breakage.As shown in figure 1, the first circle of coil winding
Line is fixed on curling machine jump ring, and the position of the first circle line directly determines whether follow-up enamel-covered wire is at random, and first
Circle line extraction location is positioned by coil rack gap position, easily causes lead-out wire stress, and lead-out wire is concentrated
Stress will cause wire enamel shelling to damage even enamel-cover thread breakage, cause torquer coil disabler.
The content of the invention
It is an object of the invention to overcome prior art not enough, there is provided a kind of torquer coil winding method,
In can solve the problem that existing torquer coil-winding process, because lead-out wire concentrates stress and caused by enamel-covered wire coat of paint
Abrasion, the problem of fracture.
Technical solution of the invention：
On the one hand, a kind of torquer coil winding method, including procedure below：
The first step：Transition tool is arranged on roll, the transition tool is one with circle jaggy
Ring, ring textures Glabrous thorn, two edge ends of described breach one end are in smooth arc-shaped, separately
One edge end of one end has the boss for stretching out the annulus side, and another edge end is in arc-shaped,
The boss has a plane, excessive to the direction parallel with roll for smooth lead-out wires of coil,
The mounted transition tool, its breach and jump ring are in the same horizontal line；
Second step：The adjacent transition tool of coil rack is placed, is enclosed within roll, by annulus side
Side projection carries out spacing to the coil rack, makes coil rack lead-out wire by boss arc transition to coiling
On axle jump ring；
3rd step：First circle enamel-covered wire is wound on coil rack by hand, lead-out wire is from the transition tool
Boss pass through after, stretch into the breach, be stuck on jump ring after being passed from breach, start coiling；
4th step：Coiling terminates, and after last a few circle enamel-covered wires are fixed, lead-out wire is cut with scissors, removes
Wind winding.
It is further alternative, the raised polishing of the smooth circular arc of two edge ends of described breach one end and side
It is 0.5 millimeter of circular arc.
Further alternative, the transition tool is no more than 0.02 millimeter with coiling shaft clearance.
On the other hand, a kind of torquer coil winding method, including procedure below：
The first step：Transition tool is arranged on roll, the transition tool is an annulus for closure,
The ring textures Glabrous are pierced, and annulus outer surface has the groove of a parallel annulus center line, the groove
Two edge ends of one end are in smooth arc-shaped, and an edge end of the other end has stretches out the annulus
The boss of side, another edge end is in arc-shaped, and the boss has a plane, for coil to be drawn
Smooth excessive onto the direction parallel with roll, the mounted transition tool of outlet, its groove and
Jump ring is in the same horizontal line；
Second step：The adjacent transition tool of coil rack is placed, is enclosed within roll, by circle
Ring side projection carries out spacing to the coil rack, makes coil rack lead-out wire by boss circular arc mistake
Cross onto roll jump ring；
3rd step：First circle enamel-covered wire is wound on coil rack by hand, lead-out wire is from the transition
After the boss of frock is passed through, the groove is stretched into, be stuck on jump ring after being passed from groove, start coiling；
4th step：Coiling terminates, and after last a few circle enamel-covered wires are fixed, lead-out wire is cut with scissors,
Remove and wind winding.
Torquer coil winding method provided in an embodiment of the present invention, frock is engaged with skeleton gap position,
Enamel-cover line position is drawn during coiling the first circle enamel-covered wire frock boss, and incorporating ultrafine are changed into from skeleton breach
Ginding process, makes frock side boss for circular arc, and lead-out wire direction is changed into level through boss in vertical direction
It is stuck in behind direction on coiling axle jump ring.Effectively reduce and concentrate stress in torquer lead-out wires of coil winding process
Problem and repeatability easy to operate is strong；Part of the force is away from skeleton breach, drop in lead-out wire winding process
Low follow-up skeleton breach draws the risk of breakage that link friction causes with enamel-covered wire.
Brief description of the drawings
Included accompanying drawing is used for providing being further understood from the embodiment of the present invention, which constitutes specification
A part, for illustrating embodiments of the invention, and come together to explain principle of the invention with word description.
It should be evident that drawings in the following description are only some embodiments of the present invention, it is common for this area
For technical staff, on the premise of not paying creative work, other can also be obtained according to these accompanying drawings
Accompanying drawing.
Fig. 1 is torquer coil winding schematic diagram in the prior art；
Fig. 2 is notched transition tool front view in the embodiment of the present invention；
Fig. 3 is notched transition tool structural representation in the embodiment of the present invention；
Fig. 4 is the transition tool front view of closure in the embodiment of the present invention；
Fig. 5 is the transition tool structural representation of closure in the embodiment of the present invention；
Fig. 6, Fig. 7, Fig. 8 are notched transition tool torquer coil winding signal in the embodiment of the present invention
Figure；
Fig. 9, Figure 10, Figure 11 are closure transition tool torquer coil winding schematic diagram in the embodiment of the present invention.
Specific embodiment
Specific embodiment of the invention is described in detail below in conjunction with accompanying drawing.In the following description,
For explanation, nonrestrictive purpose, elaborates detail, to help be apparent from the present invention.So
And, it will be apparent to those skilled in the art that can also be in its departing from these details
The present invention is put into practice in its embodiment.
Herein it should be noted that in order to avoid having obscured the present invention because of unnecessary details, in the accompanying drawings
Device structure and/or the process step closely related with scheme of the invention is illustrate only, and is eliminated
The other details little with relation of the present invention.
The collection that the present invention is caused for lead-out wire in torquer moving-coil winding process due to skeleton gap position positioning
Middle stress problem, overcomes prior art not enough, designs new frock incorporating ultrafine Ginding process, is not increasing
On the premise of extra enamel-covered wire weares and teares, there is provided a kind of new lead-out wire positioning method.The principle of this method is：
Design a kind of new frock to be nested on coil winding machine roll, and be engaged with skeleton gap position, in coiling
Enamel-cover line position is drawn during the first circle enamel-covered wire frock boss is changed into from skeleton breach, and incorporating ultrafine grinds
Method, makes frock side boss for circular arc, and lead-out wire direction is changed into horizontal direction through boss in vertical direction
After be stuck on roll jump ring.
Specifically, a kind of torquer coil winding method, as shown in figure 1, including procedure below：
101st, transition tool is arranged on roll.
For transition tool, as shown in Fig. 2 the present invention provides following two embodiments：
Embodiment 1, such as Fig. 3, transition tool be one with annulus jaggy, the ring textures Glabrous
Thorn, two edge ends of breach one end are in smooth arc-shaped, and an edge end of the other end has stretches out
The boss of annulus side, another edge end is in arc-shaped, and boss has a plane, for coil to be drawn
Smooth excessive onto the direction parallel with roll, the mounted transition tool of outlet, its breach and jump ring
In the same horizontal line；
Embodiment 2, as shown in Figure 4, Figure 5, transition tool is an annulus for closure, the ring textures light
Use up at sliding impulse- free robustness, two edges that annulus outer surface has the groove of a parallel annulus center line, groove one end
Head is in smooth arc-shaped, and an edge end of the other end has the boss for stretching out annulus side, another side
It is in arc-shaped along the end, boss has a plane, is excessively arrived and roll for smooth lead-out wires of coil
On parallel direction, mounted transition tool, its groove and jump ring are in the same horizontal line；
Coil winding machine transition tool is stainless steel material, and cabling channel and side boss exist after transition tool processing
Circular arc is shaped as through extra-fine grinding finished surface Glabrous thorn under 10 power microscopes, processing can be specifically taken
Coil winding machine transition tool afterwards, super-fine processing, transition are carried out under 10 power microscopes with 2000 mesh abrasive pastes
Frock is screwed on roll.First circle line lead-out wire becomes vertical direction enamel-covered wire through side boss
To be blocked with jump ring after horizontal direction, then start coiling.
102nd, the adjacent transition tool of coil rack is placed, is enclosed within roll；
103rd, as shown in Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, by the first circle enamel-covered wire craft
It is wound on coil rack, after lead-out wire is passed through from the boss of transition tool, stretches into breach, or stretches into groove,
It is stuck on jump ring after being passed from breach or groove, starts coiling；
104th, coiling terminates, and after last a few circle enamel-covered wires are fixed, lead-out wire is cut with scissors, removes and winds
Winding.
Further alternative, the smooth circular arc of two edge ends of breach or groove one end and side projection are beaten
It is 0.5 millimeter of circular arc to grind.
Further alternative, coil winding machine transition tool is cleaned by ultrasonic and is screwed on roll after air-drying,
Transition tool is no more than 0.02 millimeter with coiling shaft clearance.
Torquer coil winding method provided in an embodiment of the present invention, frock is engaged with skeleton gap position,
Enamel-cover line position is drawn in coiling the first circle enamel-covered wire frock boss is changed into from skeleton breach, and combined super
Fine lapping method, makes frock side boss for circular arc, and lead-out wire direction is changed into water through boss in vertical direction
Square it is stuck in backward on coiling axle jump ring.To effectively reduce concentrate in torquer lead-out wires of coil winding process and receive
Power problem and repeatability easy to operate is strong；Part of the force is away from skeleton breach in lead-out wire winding process,
Reduce follow-up skeleton breach and draw the risk of breakage that link friction causes with enamel-covered wire, improve making for torquer moving-coil
With the life-span and easy to operate, repeatability is strong.
The feature for describing and/or showing as described above for a kind of embodiment can be in same or similar mode at one
Or more use in other embodiments, and/or be combined or substitute other realities with the feature in other embodiments
The feature applied in example is used.
It should be emphasized that term "comprises/comprising" refers to depositing for feature, one integral piece, step or component when being used herein
, but be not precluded from one or more further features, one integral piece, step, component or its combination presence or
It is additional.
The many features and advantage of these embodiments according to the detailed description be clearly, therefore appended right will
Seek all these feature and advantage fallen into its true spirit and scope for being intended to cover these embodiments.This
Outward, because those skilled in the art is readily apparent that many modifications and changes, therefore be not meant to will be of the invention
Embodiment is limited to illustrated and description precision architecture and operation, and can be the institute covered and fall into the range of it
There are suitable modifications and equivalent.
Unspecified part of the present invention is known to the skilled person technology.
Claims (6)
1. a kind of torquer coil winding method, it is characterised in that including procedure below：
The first step：Transition tool is arranged on roll, the transition tool is one with circle jaggy
Ring, ring textures Glabrous thorn, two edge ends of described breach one end are in smooth arc-shaped, separately
One edge end of one end has the boss for stretching out the annulus side, and another edge end is in arc-shaped,
The boss has a plane, excessive to the direction parallel with roll for smooth lead-out wires of coil,
The mounted transition tool, its breach and jump ring are in the same horizontal line；
Second step：The adjacent transition tool of coil rack is placed, is enclosed within roll；
3rd step：First circle enamel-covered wire is wound on coil rack by hand, lead-out wire is from the transition tool
Boss pass through after, stretch into the breach, be stuck on jump ring after being passed from breach, start coiling；
4th step：Coiling terminates, and after last a few circle enamel-covered wires are fixed, lead-out wire is cut with scissors, removes
Wind winding.
2. method according to claim 1, it is characterised in that use up at two edges of described breach one end
The raised polishing of the smooth circular arc of head and side is 0.5 millimeter of circular arc.
3. method according to claim 2, it is characterised in that the transition tool and coiling shaft clearance
No more than 0.02 millimeter.
4. a kind of torquer coil winding method, it is characterised in that including procedure below：
The first step：Transition tool is arranged on roll, the transition tool is an annulus for closure,
The ring textures Glabrous are pierced, and annulus outer surface has the groove of a parallel annulus center line, the groove
Two edge ends of one end are in smooth arc-shaped, and an edge end of the other end has stretches out the annulus
The boss of side, another edge end is in arc-shaped, and the boss has a plane, for coil to be drawn
Smooth excessive onto the direction parallel with roll, the mounted transition tool of outlet, its groove and
Jump ring is in the same horizontal line；
Second step：The adjacent transition tool of coil rack is placed, is enclosed within roll；
3rd step：First circle enamel-covered wire is wound on coil rack by hand, lead-out wire is from the transition
After the boss of frock is passed through, the groove is stretched into, be stuck on jump ring after being passed from groove, start coiling；
4th step：Coiling terminates, and after last a few circle enamel-covered wires are fixed, lead-out wire is cut with scissors,
Remove and wind winding.
5. method according to claim 4, it is characterised in that use up at two edges of described groove one end
The raised polishing of the smooth circular arc of head and side is 0.5 millimeter of circular arc.
6. method according to claim 5, it is characterised in that the transition tool and coiling shaft clearance
No more than 0.02 millimeter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510938803.6A CN106887326B (en) | 2015-12-15 | 2015-12-15 | torquer coil winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510938803.6A CN106887326B (en) | 2015-12-15 | 2015-12-15 | torquer coil winding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106887326A true CN106887326A (en) | 2017-06-23 |
| CN106887326B CN106887326B (en) | 2018-04-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510938803.6A Active CN106887326B (en) | 2015-12-15 | 2015-12-15 | torquer coil winding method |
Country Status (1)
| Country | Link |
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| CN (1) | CN106887326B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109382457A (en) * | 2017-08-07 | 2019-02-26 | 航天科工惯性技术有限公司 | A kind of lead-out wires of coil reshaping structure and method |
| CN110729125A (en) * | 2018-07-17 | 2020-01-24 | 航天科工惯性技术有限公司 | Coil winding device and winding method |
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| JPH04103115A (en) * | 1990-08-23 | 1992-04-06 | Toshiba Corp | Stationary induction electric machine |
| CN201060741Y (en) * | 2007-07-03 | 2008-05-14 | 胜美达电机（香港）有限公司 | Winding roll improved structure of transformer |
| CN201112129Y (en) * | 2007-09-20 | 2008-09-10 | 中国电子科技集团公司第二研究所 | Winding mould of full-automatic winding machine |
| CN102355097A (en) * | 2011-09-23 | 2012-02-15 | 台邦电机工业有限公司 | Motor coil winding device and motor coil manufacturing method |
| CN102420044A (en) * | 2011-12-04 | 2012-04-18 | 华东光电集成器件研究所 | Fixing device of coil framework of miniature transformer and method for winding coils |
| CN104599837A (en) * | 2015-02-04 | 2015-05-06 | 长沙久信电力设备有限公司 | Coil winding machine |
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2015
- 2015-12-15 CN CN201510938803.6A patent/CN106887326B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04103115A (en) * | 1990-08-23 | 1992-04-06 | Toshiba Corp | Stationary induction electric machine |
| CN201060741Y (en) * | 2007-07-03 | 2008-05-14 | 胜美达电机（香港）有限公司 | Winding roll improved structure of transformer |
| CN201112129Y (en) * | 2007-09-20 | 2008-09-10 | 中国电子科技集团公司第二研究所 | Winding mould of full-automatic winding machine |
| CN102355097A (en) * | 2011-09-23 | 2012-02-15 | 台邦电机工业有限公司 | Motor coil winding device and motor coil manufacturing method |
| CN102420044A (en) * | 2011-12-04 | 2012-04-18 | 华东光电集成器件研究所 | Fixing device of coil framework of miniature transformer and method for winding coils |
| CN104599837A (en) * | 2015-02-04 | 2015-05-06 | 长沙久信电力设备有限公司 | Coil winding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109382457A (en) * | 2017-08-07 | 2019-02-26 | 航天科工惯性技术有限公司 | A kind of lead-out wires of coil reshaping structure and method |
| CN110729125A (en) * | 2018-07-17 | 2020-01-24 | 航天科工惯性技术有限公司 | Coil winding device and winding method |
| CN110729125B (en) * | 2018-07-17 | 2021-04-27 | 航天科工惯性技术有限公司 | Coil winding device and winding method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106887326B (en) | 2018-04-13 |
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