CN106883447B - A kind of application of high-strength polymer film, preparation method and diluent - Google Patents

A kind of application of high-strength polymer film, preparation method and diluent Download PDF

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CN106883447B
CN106883447B CN201710144811.2A CN201710144811A CN106883447B CN 106883447 B CN106883447 B CN 106883447B CN 201710144811 A CN201710144811 A CN 201710144811A CN 106883447 B CN106883447 B CN 106883447B
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polymer
diluent
film
pvdf
key
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CN106883447A (en
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崔朝亮
汪朝晖
程杨明
汪效祖
王倩
邢卫红
徐南平
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Jiangsu Aike Film High Tech Co ltd
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/28Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by elimination of a liquid phase from a macromolecular composition or article, e.g. drying of coagulum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/30Polyalkenyl halides
    • B01D71/32Polyalkenyl halides containing fluorine atoms
    • B01D71/34Polyvinylidene fluoride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F259/00Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00
    • C08F259/08Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00 on to polymers containing fluorine
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/24Mechanical properties, e.g. strength
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00Foams characterised by the foaming process
    • C08J2201/04Foams characterised by the foaming process characterised by the elimination of a liquid or solid component, e.g. precipitation, leaching out, evaporation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2351/00Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The present invention relates to a kind of high-strength polymer film, preparation method and a kind of new opplications of diluent, using thermally induced phase separation, the diluent lower and containing carbon-carbon double bond using toxicity simultaneously, plasticizer is used as in Polymer Processing forming process, and melting graft reaction occurs with polymer, a small amount of diluent is grafted in polymer chain, makes to be made polymer porous film with very high intensity and flexibility.Therefore obtained plate membrane or hollow-fibre membrane mechanical performance with higher, tensile strength can reach 10MPa, pure water flux 1000L/ (m2× h) more than.

Description

A kind of application of high-strength polymer film, preparation method and diluent
Technical field
The invention mainly relates to the technologies of preparing of polyvinylidene fluoride porous film, prepare especially with thermally induced phase separation poly- The method of the high intensity, porous film of vinylidene.
Background technique
With the rapid development of world economy, shortage of water resources and water environment pollution have become and restrict China its people warp An important factor for Ji sustainable development and living standards of the people improve.It is that alleviation is watery that sewage collecting processing renewable resources, which are utilized, The most effective most economical approach of condition.Isolation technics using film as core component is in sea water desalination, Industrial Wastewater Treatment, life The water treatment fields such as sewage treatment have a wide range of applications, including micro-filtration, ultrafiltration, nanofiltration, reverse osmosis, electrodialysis etc..
Kynoar (PVDF) is a kind of white powder semicrystalline polymeric, and fusing point is 172 DEG C, heat distortion temperature 112 DEG C ~ 145 DEG C, long-term use temperature be -40 DEG C ~ 150 DEG C, Kynoar have excellent mechanical strength, strong-hydrophobicity, The features such as chemical stability, radiation resistance, heat resistance, still has very high fade resistance and uvioresistant in extreme environment Performance can have good resistance in the case where facing severe water environment conditions, therefore gradually be widely used in water treatment field.
The preparation method of seperation film is usually to be codetermined by the property and required membrane structure performance of membrane material.Such as When organic material and inorganic material are as membrane material, since their performance differs greatly, the prepared film come out in structure and There are huge differences in performance, therefore are very different using film-forming method, and used film-forming method also has difference, mesh The preparation method of preceding polyvinylidene fluoride film is mainly the following.
Immersion precipitation is also known as phase separation method (NIPS), is in current film-forming method using more, NIPS Method can simply be summarized as following steps: a certain amount of polymer and stirring solvent are weighed first into uniform casting solution, Casting solution blade coating is sprayed on the supporting plate or by spinning head again, then casting solution is immersed in non-solvent, makes casting solution In solvent and non-solvent in coagulating bath phase counterdiffusion occurs, system occurs mutually separation and forms porous flat plate film or hollow fibre Tie up film.There are many influence factor of NIPS method, are mainly made of casting solution, coagulation bath composition, air residence time etc., and obtain Membrane structure type is also very much, as bicontinuous structure, spongelike structure, dendritic structure, finger-like pore etc., especially finger-like pore, meeting Substantially reduce the mechanical performance and separating property of film.
Thermally induced phase separation (TIPS) be by temperature-induced casting film liquid system generation mutually separate, the method be by polymer with The compound mixing of certain higher boilings, low molecular weight, stirs at high temperature, makes the mutual phased soln of mixture to form homogeneous casting film Then casting solution is formed different shapes by mold, and immersed in cooling bath by liquid, then reduce temperature, makes casting solution Solid-liquid or liquid-liquid phase separation form perforated membrane after then being removed diluent with the methods of solvent extraction, wherein fenestra is dilute It releases and is formed by the position that it originally occupied after agent is removed.The factor for influencing the polymer film performance of TIPS method preparation mainly has Polymer concentration, interaction force between cooling velocity and polymer and diluent, and TIPS method are by controlling casting film The heat exchange of liquid system occurs mutually to separate, and controls mass exchange generation between solvent and non-solvent with NIPS method and mutually separates phase Than heat exchange is rapider, so as to accurately control the morphosis of film.
The polymer porous film major advantage prepared by TIPS method is: first, expand the range of choice of diluent. Some diluents are smaller due to acting on high molecular polymer, so that dissolubility is poor, room temperature or compared with low temperature when cannot be molten Solution can not be prepared using NIPS method.But when being heated to certain temperature, polymer/diluent system just will form homogeneous molten Liquid occurs mutually to separate after cooling, can be prepared by perforated membrane after extracting diluent.Second, the controllability of membrane structure improves.TIPS Legal system film influence factor is fewer, by control polymer content, diluent, coagulating bath type or rate of temperature fall, can produce Different types of film (microfiltration membranes, ultrafiltration membrane), diversity also may be implemented in membrane structure pattern, and (co-continuous is netted, spheroidal cementite, sea Continuous shape etc.).Third, membrane structure is than more complete.The porous membrane structure prepared by TIPS method does not refer in membrane structure than more complete Shape hole is less, even aperture distribution and satisfactory mechanical property.
Currently, TIPS method prepares polymer porous film, usually used diluent has phthalate, such as adjacent benzene two Formic acid dimethyl ester, dibutyl phthalate, phthalic acid two (2- ethyl hexyl) ester ... cyclohexanone, 1,4- butyrolactone etc.. But it is all to have certain toxicity that usually used diluent is most of.Phthalic acid ester is a kind of current industrially quilt Widely used diluent, but it has very big harm to environment, is confirmed to be the 4th class poisonous chemical substance in Taiwan, it is American-European Country, which is making laws, to be forbidden using this phenyl ring class diluent.Therefore the film diluent in the development of the following green chemistry chemical technology Selection be particularly important.
In practical engineering applications, porous diffusion barrier will be applied in water treatment procedure in the form of component, and transported The operation that will be faced high pressure water flow during row and wash away and backwash, the case where film fracture can be often found in membrane module.Cause This, preparing high-intensitive porous diffusion barrier is particularly important.In plastics industry field, thanks and continue bright wait the study found that poly- third Grafted maleic anhydride-styrene on alkene, certain raising can be obtained to the mechanical performance of polypropylene plastics, and (Xie Xuming, Li Ying open The polyacrylic influence factor of Jing Chun, Yang Xun maleic anhydride-styrene fusion-grafting and its performance study [J] polymer science Report, 2002, (01): 7-12.).Patent CN105418851A causes grafting maleic anhydride on molten polypropylene by ultraviolet light irradiation, And the steam that maleic anhydride generates at high temperature has certain toxicity, damages the organs such as the eyes of people.In the present invention, it selects Higher boiling, hypotoxicity and the dibutyl maleate with polarized and reactive functionality are applied to seperation film field, using melting The method of grafting is prepared with high-intensitive polymer porous film.
Summary of the invention
Usually during TIPS method prepares polymer porous film, diluent is blended simultaneously with polymer at high temperature first Stirring, forms homogeneous casting solution, by quenching split-phase, finally again extracts remaining diluent by the solvent that can be dissolved each other with it It takes and removes, so there is no remnants in perforated membrane for diluent, present invention discover that the esters containing carbon-carbon double bond used are dilute It releases agent and prepares perforated membrane, porous film strength can be greatly improved.The reason is that: carbon-carbon double bond have stronger reactivity and Copolymerized ability, when being used to prepare PVDF polymer film, in casting solution heating process, portion of diluent and polymer occur instead It answers, increases the mechanical property of perforated membrane.Compared with perforated membrane prepared by traditional TIPS method, mechanical property obtains biggish mention It is high;Furthermore selected diluent itself is basic functionality monomer, have toxicity lower compared to adjacent benzene class diluent, to human body Stimulate the advantages that small.
The first aspect of the invention:
A kind of high intensity pvdf membrane, the repetitive unit with structure shown in formula (III) in film layer:
1(III).
Wherein, R1And R2Independently selected from the substituted or unsubstituted alkyl containing 1~10 carbon atom.
The alkyl is selected from straight chain, band branch or with cricoid alkyl.
The R1And R2Independently selected from methyl, ethyl, n-propyl, isobutyl group, normal-butyl or cyclopropyl.
The second aspect of the invention:
A kind of preparation method of high-strength polymer film, includes the following steps:
I) a kind of esters diluent containing C=C key is provided;
Ii) a kind of PVDF polymer is provided;
Iii it) will be dissolved by heating after diluent and PVDF mixed with polymers, obtain casting solution;
Iv) casting solution to be prepared into the film of setting shape after, the quenching in quenching liquid makes casting solution split-phase;
V) after being diluted the extraction of agent to the film after split-phase, polymer film is formed.
The structure of the esters diluent containing C=C key such as formula (I) or (shown in II):
(I);(II);
Wherein, R1And R2Independently selected from the substituted or unsubstituted alkyl containing 1~10 carbon atom.
The alkyl is selected from straight chain, band branch or with cricoid alkyl.
The R1And R2Independently selected from methyl, ethyl, n-propyl, isobutyl group, normal-butyl or cyclopropyl.
The esters diluent containing C=C key is more preferably dimethyl maleate, maleic acid diethyl Ester, dibutyl maleate, dioctyl maleate, dimethyl fumarate, diethyl fumarate, anti-butylene The mixing of one or more of two acid butyl esters or dioctyl fumarate.
It is that one or more of PVDF between 3~900,000 is mixed that PVDF polymer, which is by weight average molecular weight,.
Step iii) in dissolve by heating temperature be 100~300 DEG C.
Step iii) in diluent and PVDF polymer mass percent shared in casting solution be respectively 90~20% Hes 10~80%.
The step iii) in, after mixing casting solution prepares, it is also necessary to be handled by deaeration;When preparing polymer When plate membrane, using mechanical stirring, the time of standing and defoaming is 1~10 hour, and hollow-fibre membrane then passes through double screw extruder Extrusion molding.
The step iv) in, casting solution is prepared as tabular or hollow fiber.
The step iv) in, the temperature range of quenching bath is 0~100 DEG C, and quenching bath is the poor solvent of polymer, The mixture of water or water and other solvents, non-solvent be can choose as quenching media.
In the step v), select alcohol or ether solvent as extractant.
The third aspect of the invention:
Contain the Ester of C=C key as thermally induced phase separation diluent improve PVDF polymer film strength, Application in water flux or porosity.
Beneficial effect
The present invention has following substantial effect and conspicuousness progress compared with the immediate prior art:
It is more to prepare polymer by TIPS method using a kind of new Ester of the diluent-containing carbon-carbon double bond for invention Pore membrane, and TIPS process is combined with polypropylene fusion graft process, make diluent and polymer that melting graft reaction occur, makes institute The polymer film of system has very strong mechanical property, and institute is high using diluent boiling point, flash-point is high, diluent is easy to extract, The advantages that volatility is small in film-forming process, and film produced by the present invention has flux big, and intensity is high, and porosity is high.
Detailed description of the invention
Fig. 1 is PVDF plate membrane section electromicroscopic photograph prepared by the embodiment of the present invention 1.
Fig. 2 is plate membrane and PVDF(6010 prepared by the embodiment of the present invention 1) infrared spectrogram.
Specific embodiment
Embodiment 1
Precise different types of 160 g of diluent, PVDF(6010) 40 g, PVDF mass fraction is 20%, maleic Adipate 80% pours into pre-prepd glassware, then glassware is put into oil bath pan after mixing evenly, if Stand oil bath temperature is 180 DEG C, is passed through nitrogen as protective gas, then later in oil bath with electric mixer agitating solution 2h 4 h of standing and defoaming;Gained casting solution is poured into and suppresses film forming in homemade mold, then is put into 15 DEG C of water and quenches while hot together with mold Film after solidification is put in ethanol repeatedly extraction, extracts remaining diluent and obtain PVDF plate membrane by cold curing.
It is as shown in the table using the pvdf membrane characterization result being prepared under the conditions of different diluents:
* the esters diluent of C=C key is free of;# common diluent.
Can be seen that by the above characterization result can be effective using the esters diluent with carbon-carbon double bond of the invention Ground improves the intensity of pvdf membrane, and film stretching intensity is far better than the esters diluent for not containing double bond, also superior to conventional dilution The preparation effect of agent.
The pvdf membrane being prepared using dibutyl maleate as diluent (section electromicroscopic photograph is as shown in Figure 1) Infrared tabletting machine is used on a small quantity, carries out examination of infrared spectrum with identical method.By infrared spectroscopy comparison it can be found that High temperature makes polymer and diluent that melting graft reaction occur can see in Fig. 2 in the infrared spectrogram of pvdf membrane Out, in 1724cm-1The stretching vibration absworption peak of place's discovery ester group (C=O), shows there is dibutyl maleate on pvdf membrane Presence, further demonstrate dibutyl maleate and be grafted successfully, and dibutyl maleate strand is grafted to In PVDF strand, after graft reaction, the C-F key on PVDF is grafted with C=C key, is formd shown in formula (III) Structure so that the mechanical property of polymer is largely improved, while the pvdf membrane also has more conventional dilution The film that agent is prepared has higher water flux and porosity.

Claims (6)

1. containing the Ester of C=C key as the diluent of thermally induced phase separation in improving PVDF polymer film strength Using, which is characterized in that include the following steps: in the application
I) a kind of Ester containing C=C key is provided;
Ii) a kind of PVDF polymer is provided;
Iii the Ester containing C=C key and PVDF mixed with polymers are uniformly dissolved by heating afterwards), obtain casting solution;
Iv) casting solution to be prepared into the film of setting shape after, the quenching in quenching liquid makes casting solution split-phase;
V) after the extraction for carrying out the Ester containing C=C key to the film after split-phase, polymer film is formed;
The Ester containing C=C key is dimethyl maleate, diethyl maleate, maleic acid two In butyl ester, dioctyl maleate, dimethyl fumarate, diethyl fumarate or dioctyl fumarate One or more of mixing;
The step iv) in, the temperature range of quenching bath is -10~100 DEG C, and quenching bath is water;
In the step v), select alcohol or ether solvent as extractant.
2. application according to claim 1, which is characterized in that PVDF polymer be by weight average molecular weight be 3~900,000 it Between one or more of PVDF mix.
3. application according to claim 1, which is characterized in that step iii) in dissolve by heating temperature be 100~300 ℃。
4. application according to claim 1, which is characterized in that step iii) in Ester and PVDF containing C=C key Polymer mass percent shared in casting solution is respectively 20~90% and 10~80%.
5. application according to claim 1, which is characterized in that the step iii) in, it is uniformly mixed and refers to and pass through machine Tool stirring and standing and defoaming are mixed using double screw extruder.
6. application according to claim 1, which is characterized in that the step iv) in, casting solution be prepared as tabular or Hollow fiber.
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CN113975981B (en) * 2021-09-07 2022-09-27 南京工业大学 Poly (4-methyl-1-pentene)/polysulfone blended hollow fiber membrane, preparation method and application in artificial lung
CN114504955B (en) * 2022-03-10 2023-02-28 北京师范大学 Method for preparing polymer porous membrane by low-temperature thermally induced phase separation and product thereof

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Publication number Priority date Publication date Assignee Title
CN101790413A (en) * 2007-10-19 2010-07-28 川崎重工业株式会社 Separation membrane comprising polyethersulfone, process for production thereof, and stock solution for production of film
CN104772049A (en) * 2014-01-15 2015-07-15 天津海之凰科技有限公司 Method for preparing polyvinylidene fluoride hydrophobic microporous membrane by thermally-induced phase separation method

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Publication number Priority date Publication date Assignee Title
CN101790413A (en) * 2007-10-19 2010-07-28 川崎重工业株式会社 Separation membrane comprising polyethersulfone, process for production thereof, and stock solution for production of film
CN104772049A (en) * 2014-01-15 2015-07-15 天津海之凰科技有限公司 Method for preparing polyvinylidene fluoride hydrophobic microporous membrane by thermally-induced phase separation method

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