CN106881755A - The method and compacted wood/bamboo wood of hot binding steam spraying method compacted wood/bamboo wood - Google Patents
The method and compacted wood/bamboo wood of hot binding steam spraying method compacted wood/bamboo wood Download PDFInfo
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- CN106881755A CN106881755A CN201710108674.7A CN201710108674A CN106881755A CN 106881755 A CN106881755 A CN 106881755A CN 201710108674 A CN201710108674 A CN 201710108674A CN 106881755 A CN106881755 A CN 106881755A
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- bamboo wood
- wood
- lower platen
- steam
- topped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/007—Treating of wood not provided for in groups B27K1/00, B27K3/00 using pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The invention discloses a kind of method of hot binding steam spraying method compacted wood/bamboo wood, comprise the following steps:Install high pressure resistant high temperature resistant Vented metal plate additional on the upper lower platen of the hot press of carrying vapour spray orifice, the smooth of Vented metal plate is faced outwardly, contacted with over-topped/bamboo wood, and upper lower platen is warmed up to 160 220 DEG C, and the temperature of lower platen is always maintained in subsequent step;Moisture content is placed on the lower platen of the press in 8% to 30% timber/bamboo wood;Lower platen in quick-make, closure is stopped when top board touches over-topped/bamboo wood and effect has certain pressure, and opens high steam to be steamed;Above-mentioned upper lower platen is slowly closed, steam is carried out simultaneously, pressing plate closure is stopped when the thickness reduction of over-topped/bamboo wood is to required thickness, maintain in the original location, to steam while carrying out;Stop steaming, and open the air suction function of aperture on upper lower platen, discharge excessive moisture and extract gas.
Description
Technical field
The present invention relates to field of material preparation, and in particular to a kind of hot binding steam spraying method compacted wood/bamboo wood
Method and compacted wood/bamboo wood.
Background technology
In woodwork industry, the wood raw material of high intensity is always what people were pursued, but the wood with high intensity
Material raw material is always limited in natural resources, and expensive.Therefore Wood Science men are attempted by timber densification
Technique improve density of wood, by low-density, aboundresources and cheap low-density timber becomes highdensity, high intensity
Timber.There are report (Fang the et al.2011,2012a, 2012b, 2012c of many timber densifications in historical document;
Boonstra and Blomberg 2007;Fukuta et al.2008a;Gabrielli and Kamke 2008;
Higashihara et al.2000;Inoue et al.1993a;Inoue et al.1993b;Inoue et al.2008;
Ito et al.1998b;Kamke 2006;Kollmann 1936;Kollmann et al.1975;Navi and
Heger2004;Seborg et al.1945), the patent of timber densification also a lot (Sears, 1900;Walch and
Watts,1923;Oleheimer,1929;Brossmannes,1931;Esselen,1934;Olson 1934;Huang Rongfeng etc.
2011,2013).But due to many disadvantages, the industrial application of compacted wood or extremely limited.Main the having of these techniques
Learn method and machine method.The major defect of chemical method includes:
1) it cannot be guaranteed that timber natural characteristic;
2) influence timber is recycled or natural degradation again, and environment is polluted;
3) it is relatively costly.
Therefore, from the angle of environmental protection, physical mechanical method just more meets environmental protection concept of today.Existing machine in the world
The major defect of tool method includes:
1) complex process, the time is long;
2) several main methods being engaged in the laboratory of timber densification are limited to the examination of small size mostly in the world at present
Material;
3) the size resilience problem caused by Mechanical Method compacted wood;
4) some can reduce size resilience using high-temperature process (190~230 degrees Celsius) and sufficiently long time, and high temperature is long
Time-triggered protocol is damaged to Wood mechanical property, particularly wood surface, often results in partially carbonized, or causes color very
Deep and shade is widely different, generally allows compressed wood to use at all.
5) using high-temperature steam can alleviate above 4) in the subproblem mentioned, but because timber is in hot pressing iron plate high pressure
Under, steam is difficult uniformly (or even cannot) and is applied to the compression face of suppressed tree material, particularly when timber compression face is larger.
6) some hot presses steam fumarole (my previous experiments) are distributed with hot pressing iron plate and can alleviate above some
5) problem mentioned, can steam still cannot accomplish to be evenly distributed to compression wood surface, and timber under high pressure can be raised
To in spray orifice, many salient points are caused in compression wood surface.
Problems above all limits compressed wood application commercially in different degrees of and different aspect.Therefore have very much
Necessity continues to explore how to solve these problems.
Bamboo is one of renewable biological source important on the earth, and growth cycle is short, is become a useful person fast, has obtained big in recent years
Amount application.Bamboo wood has mechanical strength very high, and the elastic modelling quantity under its unit intensity can compare favourably with steel, however, bamboo
The density and mechanical strength of material horizontal (blue or green to tabasheer from bamboo) and longitudinal direction (vertical bamboo base portion to ending) are widely different, so as to cause
The integration engineering sheet material internal density and the highly non-uniform property of mechanical strength being made up of raw bamboo, it is impossible to and steel compare favourably, greatly
The big utilization for constraining raw bamboo.Separately, due to the circular arc of bamboo wall, in order to obtain the bamboo cane of rule, wave in bamboo chip process
Take substantial amounts of bamboo material.Although and common Recombined bamboo can obtain high density and relatively uniform sheet material, this kind of product is needed
A large amount of applying glues are wanted, pole is not environmentally.Above mentioned problem can be overcome by bamboo wood physicomechanical processes densification, it is possible to produce new height
Strength products, to bamboo wood using one new direction of developing..
The content of the invention
Object of the present invention is to provide a kind of method of hot binding steam spraying method compacted wood/bamboo wood and close
Realification timber/bamboo wood, simplifies technological process, reduces the process time;Timber/bamboo wood the colour consistency after densification is improved,
Timber/bamboo wood is prevented to be carbonized;Improve steam being uniformly distributed on over-topped/bamboo wood and permeate to reach reduction over-topped/bamboo
The moisture absorption resilience of material;The surface property (eliminating the surface salient point caused by steam fumarole) of compacted wood/bamboo wood is improved, is reduced
Resilience.
To achieve the above object, the technical scheme taken of the present invention is:
The method of hot binding steam spraying method compacted wood/bamboo wood, comprises the following steps:
S1, install high pressure resistant high temperature resistant Vented metal plate additional on the upper lower platen of the hot press of carrying vapour spray orifice, gold of breathing freely
Category the smooth of plate is faced outwardly, and is contacted with over-topped/bamboo wood, and upper lower platen is warmed up into 160-220 DEG C, and in subsequent step
It is always maintained at the temperature of lower platen;
S2, by moisture content 8% to 30% timber/bamboo wood or by the timber of high temperature saturated vapor pre-softening/
Bamboo wood is placed on the press lower platen obtained by step S1;
Lower platen on S3, quick-make, stops when top board touches over-topped/bamboo wood and effect has certain pressure
Close (purpose is that over-topped/bamboo wood is moved when preventing from steaming), and open high steam to enter the upper and lower surface of over-topped/bamboo wood
Row is steamed;
S4, above-mentioned upper lower platen is slowly closed, steam is carried out simultaneously, when the thickness reduction of over-topped/bamboo wood is to required
Thickness when stop pressing plate closure;
S5, pressing plate are maintained in the original location after stopping closure, and steam is carried out simultaneously;
S6, stop steaming, and open the air suction function of aperture on upper lower platen, discharge excessive moisture and timber/bamboo wood because
High temperature and the extract gas that produces, stop suction function after 1 to 2 minutes, and the aperture venting channels on pressing plate are naturally unimpeded, makes
Obtain pressing plate inner and outer air pressure consistent, lower platen in unlatching takes out over-topped/bamboo wood.
It is used for the hot press of timber/bamboo wood densification in the step S1 with steam-injection hole, and with the work(of air-breathing exhaust
Energy.
The Vented metal plate using sintering screen pack, and the face contacted with over-topped/bamboo wood compare flat smooth and
Steam can effectively be passed through.
Present invention also offers above-mentioned hot binding steam spraying method compacted wood/bamboo wood method obtained by it is close
Realification timber/bamboo wood.
The invention has the advantages that:
Technological process is simplified, the process time is reduced;Timber/bamboo wood the colour consistency after densification is improved, wood is prevented
Material/bamboo wood carbonization;Improve steam being uniformly distributed on over-topped/bamboo wood and permeate the suction that over-topped/bamboo wood is reduced to reach
Wet resilience;The surface property (eliminating the surface salient point caused by steam fumarole) of compacted wood/bamboo wood is improved, resilience is reduced.
Brief description of the drawings
Fig. 1 is embodiment of the present invention densification process schematic;
In figure:Pretreatment (T0~T1), compress (T1~T2), and post processing (T2~T3)。
Fig. 2 is top board, the structural representation of lower platen in the embodiment of the present invention.
Fig. 3 is the attachment structure schematic diagram of top board, lower platen and Vented metal plate in the embodiment of the present invention.
Specific embodiment
In order that objects and advantages of the present invention become more apparent, the present invention is carried out further with reference to embodiments
Describe in detail.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to limit this hair
It is bright.
Fig. 1 be densification process schematic, densification equipment used be steam injection pressing all-in-one, such as Fig. 2, top board, under
Be evenly distributed with aperture on pressing plate, aperture can spray steam also can air-breathing (discharge steam), heating platen surrounding can install sealing additional
Equipment (can improve densification efficiency).All densification processes can be completed once on the same device, also can be by pretreatment with after
Treatment is separately processed in other equipment.The effect of pretreatment softens timber/bamboo wood before being hot pressing, is easy to hot pressing.After locate
The effect of reason is that the timber after hot pressing/bamboo wood is shaped and dried, and prevents or reduce the resilience of compressed wood/bamboo wood.Hot pressing
In high-pressure and high-temperature steam be also provided simultaneously with softening and setting effect, and can prevent or reduce high temperature to timber/bamboo wood
Carbonization, carbonization not only substantially reduces the mechanical property of compressed wood/bamboo wood, and causes timber/bamboo wood to darken blackening
Compressed wood/bamboo wood is set to use.Steam-injection in whole process can also make the interior external enwergy of pressed material while being rapidly heated, inside and outside
The temperature difference is small.Whole process is all program (including the heating platen temperature for setting whole process in computer by computer software control
Degree, spacing, heating platen when folding, when heating platen folding speed, vapour pressure start and stop spraying steam, when siphon away steaming
Vapour etc.), whole to soften after being put into the timber/bamboo wood for needing densification, hot pressing is steamed, and the process such as post processing is by automatic running.
In hot pressing, because powerful pressure is acted on, the timber/bamboo wood of corresponding position at hole is steamed due to not pressed
Often meeting projection fills in steam-injection hole for plate contact, so as to largely effect on distribution and infiltration of the steam on over-topped/bamboo wood.In order to solve
This problem, (the sintering filtering of the high pressure resistant corrosion-and high-temp-resistant Vented metal plate of high intensity is with the addition of on the surface of upper lower hot pressing board
Net, material is 316L or 304 stainless steels) (Fig. 3), the crisscross microscopic spaces for interconnecting, steam are dispersed with metallic plate
Metallic plate can completely be passed through, so that steam-energy evenly spreads to each position of over-topped/bamboo wood.Alloy air permeable plate and hot pressing
The not exigent smooth degree in face of plate contact, the side smooth, the do so of requirement contacted with suppressed tree/bamboo wood
Final compacted wood/bamboo material surface out is very smooth, and the Vented metal plate used in present example has been fully achieved this
The requirement of sample.This invention not only greatly improves uniform issue of the steam on over-topped/bamboo wood, improves and softens and setting effect
Really, the carbonization of over-topped/bamboo material surface and the problem that color is inconsistent are prevented, these are timber/bamboo wood hot pressing in the past
Very formidable problem in densification.
Specific embodiments of the present invention are as follows:
S1, to install on the upper lower platen of the hot press of carrying vapour spray orifice high pressure resistant high temperature resistant Vented metal plate additional (sintered
Filter screen), the smooth of mesh sheet is faced outwardly (contacted with over-topped/bamboo wood), and pressing plate is warmed up into 160-220 DEG C.
S2, moisture content is placed in 8% to 30% or so timber/bamboo wood (or by the timber/bamboo wood of pre-softening)
On press lower platen (including Vented metal mesh sheet, hereinafter pressing plate).Timber/the bamboo wood of pre-softening can be by high temperature
The method of saturated vapor softens, and concrete operations are that timber/bamboo wood is put into hermetically sealed can, the saturation of 160 to 200 degrees Celsius of injection
Steam is softened, and according to the size of timber/bamboo wood, the softening time can be a few minutes to more than ten minutes.
S3, quick (in 30 seconds) closure heating platen work as pressing plate to reduce timber/bamboo wood loss of water caused by high temperature
Touch over-topped/bamboo wood and act on and stop closing when having certain pressure (purpose is that over-topped/bamboo wood is moved when preventing from steaming)
Close, and open high steam and the upper and lower surface of over-topped/bamboo wood is steamed, the purpose of this process is to carry out high temperature to compression
Steam emollescence, is easy to compression below, and the time depends on thickness and seeds and vapour pressure and the hot pressing of over-topped/bamboo wood
The temperature of plate, can be in a few minutes to dozens of minutes, for example, the poplar of 4mm and the thick maples of 3.5mm are Celsius in heating platen 200
5 minutes or so are needed under the vapour pressure of degree and 550KPa.This process is referred to herein as pretreatment, the pretreatment (T seen in Fig. 10
~T1).If by sofening treatment before press is put into, this process can be saved or the reduction time over-topped/bamboo wood.
(closing speed can be entered the slow closure of heating platen continuation according to the over-topped/bamboo wood of different tree species after S4, sofening treatment
Row adjustment, can also be closed, and pause, and be further continued for closure, and the mode then paused ... is carried out, it is therefore an objective to allow over-topped/bamboo wood to have one
The fixed time alleviates internal compression chord, can play a part of fixed compression, reduces the compression bounce-back in later stage), steam simultaneously
Carry out.Stop pressing plate closure when the thickness reduction of over-topped/bamboo wood is to required thickness.This process is compression process, is seen
Compression (T in Fig. 11~T2), the time depends on compression ratio, over-topped/bamboo wood thickness and seeds, can be in a few minutes to tens
Minute.For example, under 200 degrees Celsius of vapour pressures with 550KPa of heating platen, the poplar of 4mm is pressed onto the thick maples of 2mm and 3.5mm
Time required for being pressed onto 2.4mm was at 7 minutes or so.
1) pressing plate is maintained in the original location after stopping closure, and steam is carried out simultaneously, it is therefore an objective in alleviation and release over-topped/bamboo wood
The stress in portion, plays a part of fixed compression, prevents and reduce the resilience of compressed wood/bamboo wood.After this process is referred to herein as
Treatment, the post processing (T seen in Fig. 12~T3), the time can be in a few minutes to dozens of minutes.In 200 degrees Celsius of heating platen and
Under the vapour pressure of 550KPa, the poplar of 4mm is pressed onto the thick maples of 2mm and 3.5mm and is pressed onto 2.4mm, the time required for post processing
At 10 minutes or so.
2) stop steaming, and open the air suction function of aperture on pressing plate, discharge excessive moisture and timber/bamboo wood are because of high temperature
The extract gas of generation.This process is only needed 1-2 minutes, and then stop suction function, the aperture venting channels nature on pressing plate
It is unimpeded, it is consistent pressing plate inner and outer air pressure, pressing plate is opened, over-topped/bamboo wood is taken out, the moisture content of over-topped/bamboo wood now is very
Low, the later stage without being dried treatment again.
Fig. 3 installs the corrosion-resistant Vented metal plate 2 of high-temperature-resistant high-pressure-resistant additional on upper lower hot pressing board 1, and Vented metal plate 2 passes through 4
Other are connected respectively with upper lower hot pressing board 1 for the screw of individual corner or welding etc., and Vented metal plate 2 uses sintering screen pack, slightly
Matte and the heating platen contact surface with spray orifice, smooth face are over-topped/bamboo wood contact surface.Steam can readily pass through this
Plate, if installed additional by screw, the height of screw must be less than the height of Vented metal plate.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (4)
1. the method for hot binding steam spraying method compacted wood/bamboo wood, it is characterised in that comprise the following steps:
S1, install high pressure resistant high temperature resistant Vented metal plate, Vented metal plate additional on the upper lower platen of the hot press of carrying vapour spray orifice
It is smooth face outwardly, contacted with over-topped/bamboo wood, and upper lower platen is warmed up to 160-220 DEG C, and in subsequent step always
The temperature of lower platen in holding;
S2, by moisture content 8% to 30% timber/bamboo wood or by the timber/bamboo wood of high temperature saturated vapor pre-softening
It is placed on the press lower platen obtained by step S1;
Lower platen on S3, quick-make, stops closing when top board touches over-topped/bamboo wood and effect has certain pressure
Close, and open high steam and the upper and lower surface of over-topped/bamboo wood is steamed;
S4, above-mentioned upper lower platen is slowly closed, steam is carried out simultaneously, when the thickness reduction of over-topped/bamboo wood is to required thickness
Stop pressing plate closure when spending;
S5, pressing plate are maintained in the original location after stopping closure, and steam is carried out simultaneously;
S6, stopping are steamed, and open the air suction function of aperture on upper lower platen, and discharge excessive moisture and timber/bamboo wood are because of high temperature
And the extract gas for producing, then stop suction function, and the aperture venting channels on pressing plate are naturally unimpeded so that inside and outside pressing plate
Air pressure is consistent, lower platen in unlatching, takes out over-topped/bamboo wood.
2. such as the method for the hot binding steam spraying method compacted wood/bamboo wood in claim 1, it is characterised in that described
It is used for the hot press of timber/bamboo wood densification in step S1 with steam-injection hole, and with the function of air-breathing exhaust.
3. such as the method for the hot binding steam spraying method compacted wood/bamboo wood in claim 1, it is characterised in that described
Vented metal plate is compared flat smooth and can effectively be passed through steaming using sintering screen pack, and the face contacted with over-topped/bamboo wood
Vapour.
4. the method institute of the hot binding steam spraying method compacted wood/bamboo wood as described in any one in claim 1-3
Obtained compacted wood/bamboo wood.
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CN201710108674.7A CN106881755B (en) | 2017-02-27 | 2017-02-27 | Hot binding steam spraying method compacted wood/bamboo wood method and compacted wood/bamboo wood |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109176811A (en) * | 2018-09-30 | 2019-01-11 | 河南省林业科学研究院 | A kind of processing method of superficial charring poplar solid wooden floor board |
CN111823342A (en) * | 2019-04-19 | 2020-10-27 | 中山市大自然木业有限公司 | Method for compressing wood board blank, single-layer hot press for same and wood board blank prepared by same |
CN111959088A (en) * | 2020-08-07 | 2020-11-20 | 湖州新意科技有限公司 | Pressing equipment for producing fireproof decorative material plates |
CN112959447A (en) * | 2021-02-05 | 2021-06-15 | 浙江农林大学 | Production method of densified bamboo board |
CN114407153A (en) * | 2022-02-17 | 2022-04-29 | 国际竹藤中心 | Processing method of bamboo flattening plate, bamboo flattening plate obtained by processing method and application of bamboo flattening plate |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109176811A (en) * | 2018-09-30 | 2019-01-11 | 河南省林业科学研究院 | A kind of processing method of superficial charring poplar solid wooden floor board |
CN111823342A (en) * | 2019-04-19 | 2020-10-27 | 中山市大自然木业有限公司 | Method for compressing wood board blank, single-layer hot press for same and wood board blank prepared by same |
CN111959088A (en) * | 2020-08-07 | 2020-11-20 | 湖州新意科技有限公司 | Pressing equipment for producing fireproof decorative material plates |
CN112959447A (en) * | 2021-02-05 | 2021-06-15 | 浙江农林大学 | Production method of densified bamboo board |
CN114407153A (en) * | 2022-02-17 | 2022-04-29 | 国际竹藤中心 | Processing method of bamboo flattening plate, bamboo flattening plate obtained by processing method and application of bamboo flattening plate |
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