CN106881372A - A kind of preparation method of high alumina zinc-aluminium puppet alloy bar material and silk material - Google Patents
A kind of preparation method of high alumina zinc-aluminium puppet alloy bar material and silk material Download PDFInfo
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- CN106881372A CN106881372A CN201710059086.9A CN201710059086A CN106881372A CN 106881372 A CN106881372 A CN 106881372A CN 201710059086 A CN201710059086 A CN 201710059086A CN 106881372 A CN106881372 A CN 106881372A
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- aluminium
- alloy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
Abstract
The invention discloses a kind of high alumina zinc-aluminium puppet alloy bar material and the preparation method of silk material, including fine aluminium rod or aluminium alloy bars, pure zinc bar are put into the jacket that material is pure aluminum or aluminum alloy according to certain order, form composite blank;After the extrusion die of heating composite blank and extruder, composite blank is put into extrusion die, extrusion billet, prepares compound puppet alloy bar material;The compound pseudo- alloy bar material that will be obtained is made silk material by the drawing tube reducing of multi-pass.Aluminium bar and zinc bar that the present invention is placed in jacket by extruding, its deformation is set to mix and form pseudo- alloy bar material, drawing tube reducing is carried out to bar again and obtains high alumina zinc-aluminium puppet alloy wire, zinc-aluminium only deforms in said process, diameter reduces, between not there is alloying, eutectic structure and hard crisp phase will not be produced, resulting bar deformability is good, can be by forming high alumina Aluminum Coating in prepared by the thermal spraying of erosion shield after drawing tube reducing is prepared into pseudo- alloy wire.
Description
Technical field
The invention belongs to technical field of metal formation, more particularly, to a kind of high alumina zinc-aluminium puppet alloy bar material and the system of silk material
Preparation Method.
Background technology
Corrosion is one of principal mode of hardware destruction, and metal erosion problem is to building, oil, bridge and ship etc.
Multiple industries bring imponderable loss, cause serious consequence.Because the consumption of steel is big, thus the corruption on steel
Erosion turns into the topmost problem of corrosion field, and the corrosion for reducing steel has huge social effect and economic implications.It is right at present
The conventional anti-corrosion method of steel component has cathode protection method, weathering steel, hot-dip, coating etc..Because coating and negative electrode are protected
Defending the doctrine has respective shortcoming, such as coating inevitably has certain gas permeability and seepage of water, cathode protection method protection
Scope is small, serious, short life affected by environment etc..And thermal jet zinc coating or aluminized coating are then due to having coating and negative electrode to protect simultaneously
The advantage defended the doctrine has good development prospect.Have particular application as that zinc or aluminum-alloy wire are sprayed into steel using hot-spraying technique
Component surface forms the metal cladding of even compact, can reach the steel component of the various corrosive environments of digital preservation.
Material used by current zinc or aluminium thermal spraying mainly has fine aluminium, pure zinc, Zn5Al alloys and Zn15Al alloys etc..Its
Middle pure aluminum coating contains of a relatively high porosity, and very sensitive to Cl- present in water, and spot corrosion easily occurs, and to machine
Tool damages also more sensitive.Pure spelter coating is in marine environment, weak acid environment and containing SO2Corrosion resistance in the environment of industrial atmosphere
Poor, rate of corrosion is higher so that the consumption of coating quickly, have impact on the anti-corrosion life of coating.Zn5Al's and Zn15Al is corrosion-resistant
Although performance is pure compared with fine aluminium, zinc decay resistance will get well, still have much room for improvement.According to existing there are some researches show as Al contains
The raising of amount, coating surface tends to complete densification, and the less alloy coat of Al content is impervious not enough, penetrates readily through, corrosion resistant
Corrosion can be significantly lower than Al content alloy coat higher.
However, still there is certain, preparation method of current high alumina Aluminum Coating in the preparation of high alumina Aluminum Coating
There are hot dipping method, coating sintering process, powder cored filament material method and the pure zinc silk of electric arc spraying and fine aluminium silk method.Wherein hot-dip and coating
Sintering process can only be to processing, because the limitation both approaches of immersion plating pond and drying box cannot be entered to large-scale steel structure compared with small workpiece
Row protection.The complex process of powder cored filament material, and high-quality alloyed powder is relatively costly, now also in conceptual phase.If
When carrying out electric-arc thermal spray coating with one Zn and one Al, by adjusting the feed speed of two or the silk using different-diameter
Material is combined, and can prepare the Zn-Al pseudo alloy coatings of Al content high.But the defect of this coating is different silk material diameters
Or wire feed rate combination, cause atomization it is uneven, the composition of coating comes and go in regional area, so as to have impact on the property of coating
Energy.
In addition with the technique for carrying out thermal spraying to workpiece surface using high alumina Zn-Al alloy wire material, the high aluminum zinc used by it
Aluminium alloy silk material to be obtained using fine aluminium and pure Zinc smelting and obtained after drawing tube reducing is extruded after ingot casting, but this melting and casting process
In, fine aluminium and pure zinc form allumen, and the allumen for Al content more than 15%, and the content for continuing to increase Al can make
The formation of brittlement phase in alloy, causes the ingot casting for obtaining to be difficult to carry out drawing tube reducing to obtain silk material, difficulty of processing and processing cost
Greatly improve, limit the development and application of high alumina Zn-Al alloy wire material.How the thermal spraying Zn-Al alloy wire of high alumina is prepared
Material turns into the key of solve problem.Also have at present and prepare Zn-15~30Al's by the method for drawing using rolled tin cladding aluminium powder
The method that powder cored filament material carries out thermal spraying, but powder cored filament material spraying process is unstable, influences the performance of corrosion-inhibiting coating, Er Qiegao
The preparation of quality nano-powder and silk material use cost are higher.
The content of the invention
In order to solve the above technical problems, the invention provides a kind of high alumina zinc-aluminium puppet alloy bar material and the preparation side of silk material
Method, without melting, blank does not produce brittlement phase to the present invention by extruding drawing aftershaping, improves the deformability of silk material,
Solve the problems, such as that high alumina Zn-Al alloy wire material is difficult to be molded.
The complete technology path of the present invention includes:
A kind of preparation method of high alumina zinc-aluminium puppet alloy bar material, specifically includes following steps:
1) prepared by composite blank, and fine aluminium rod or aluminium alloy bars, pure zinc bar are put into jacket according to certain order, is formed
Composite blank;
2) it is combined puppet alloy bar material to prepare, after the extrusion die of heating composite blank and extruder, composite blank is put into
In extrusion die, extrusion billet prepares compound puppet alloy bar material.
A kind of preparation method of high alumina zinc-aluminium puppet alloy wire, specifically includes following steps:
1) prepared by composite blank, and fine aluminium rod or aluminium alloy bars, pure zinc bar are put into jacket according to certain order, is formed
Composite blank;
2) it is combined puppet alloy bar material to prepare, after the extrusion die of heating composite blank and extruder, composite blank is put into
In extrusion die, extrusion billet prepares compound puppet alloy bar material;
3) it is combined puppet alloy wire to prepare, by step 2) the compound pseudo- alloy bar material that obtains subtracts by the drawing of multi-pass
Footpath, is made silk material.
Described jacket is cup-shaped jacket, and described jacket material is pure aluminum or aluminum alloy.
The zinc bar is evenly distributed between aluminium bar.
The step 2) composite blank heating-up temperature be 280~300 DEG C, the extrusion die heating-up temperature 250 DEG C~280
℃。
The step 2) in also include extruding before on extrusion die cavity plate and recipient one layer of extrusion lubricant of brush.
The extrusion lubricant adds 30%~40%15000 mesh graphite powders using 60%~70% automobile oil, mixing
Uniformly.
The step 2) and 3) between also include the head and afterbody of the compound puppet alloy bar material of excision, and to remainder branch school
Directly.
The step 2) and 3) between also include the bar after alignment is put into annealing furnace, annealed, annealing process
It is 200 DEG C~250 DEG C, is incubated 30min~90min, furnace cooling.
The step 3) also include intermediate annealing process during the drawing tube reducing of multi-pass, intermediate annealing process is
200 DEG C~250 DEG C, it is incubated 30min~90min, furnace cooling.
A kind of composite blank prepared for high alumina zinc-aluminium puppet alloy bar material, it is characterised in that described blank includes bag
Set, and fine aluminium rod or aluminium alloy bars in jacket, and pure zinc bar are put into according to certain order, described jacket material is pure
Aluminum or aluminum alloy.
The present invention is relative to the advantage of prior art:
For high alumina Zn-Al alloy wire material in the prior art during melting and casting, fine aluminium and pure zinc form zinc-aluminium and close
Gold, brittlement phase is formed in making alloy, causes the ingot casting for obtaining to be difficult to carry out the technical problem that drawing tube reducing obtains silk material, by many
Core sheathed extrusion, has given full play to the deformability of zinc under three-dimensional compressive stress state, shortens technological process, greatly reduces
Drawing passes, reduces production cost.The method can also improve wire composition according to production requirement regulation, can prepare Al
The zinc aluminium false alloy silk material of content 15%~95%.Current allumen Al content is solved to be difficult to be molded more than 15% silk material,
And the problem that low al content coating corrosion resistance can be differed from.The good moldability of silk material:Extrusion process and the composite slab of the pure zinc of fine aluminium
Material, substantially increases its deformability, the drawing tube reducing process of silk material is more prone to and smoothly, is combined in blank by adjusting
The composition of the ratio and aluminium bar of portion's zinc bar and aluminium bar can simply and easily adjust silk material into being grouped into, using extruding and cold
The forming process of drawing, does not have the isometric time-consuming, production process of highly energy-consuming of melting, prolonged homogenizing annealing, improves life
Efficiency is produced, the energy consumption of production process is reduced, Al content in silk material is improve, relatively costly Zn is reduced and is used, Er Qiegao
The technical process of power consumption is few, reduces the cost of silk material.Extrusion process bar inside zinc-aluminium is to deform, and diameter reduces,
Not there is alloying between zinc bar and aluminium bar and zinc bar and jacket, eutectic structure and hard crisp phase will not be produced.Bar
Deformability is good, and pseudo- alloy wire is prepared into by drawing tube reducing.High aluminum zinc is formed in prepared by the thermal spraying of erosion shield
Aluminized coating, significantly promotes the development and application of high alumina Zn-Al alloy wire material.
Brief description of the drawings
Fig. 1 is cup-shaped jacket generalized section disclosed in this invention.
Fig. 2 is composite blank sectional view disclosed in this invention.
Fig. 3 is the high alumina zinc-aluminium puppet alloy bar material section structure figure for preparing.
Fig. 4 is the high alumina zinc-aluminium puppet alloy wire for preparing.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
Step one:
Cup-shaped 1050A aluminium jackets, cup-shaped jacket generalized section are prepared as shown in figure 1, manufacturing process is, is by wall thickness
The 1050A aluminum pipes Cutting Length of a diameter of 80mm of 10mm is the aluminum pipe of 50mm, and the polishing of cutting end face or turning are smooth;Will
The 1050A aluminium sheets of thickness 10mm cut out the circular aluminium flake of a diameter of 80mm.Both are welded into Fig. 2 using argon tungsten-arc welding
Shown cup-shaped jacket.
Jacket can also be using other Al alloys that antiseptic property is good, deformability is good, and composition described in addition silk material
From design aluminium alloy.The size of jacket can also be:Diameter:78~82mm, thickness:10~30mm, height 50mm~
200mm。
Step 2:
The 1050A of diameter 10mm or other rods and bars of aluminium alloy alignments are cut into 50mm spillikins long.By diameter 10mm's
50mm spillikins long are cut into containing 99.995% pure zinc bar alignment.
Step 3:
Use ultrasonic cleaning cup-shaped jacket, zinc bar and fine aluminium bar.Then 12 Zn rods and 14 aluminium bars are taken according to one
It is fixed to be sequentially put into cup-shaped jacket, Zn rods is evenly distributed between aluminium bar as far as possible, as shown in Figure 2.
In preferred mode, quantity >=2 of core bar, piece aluminium bar of at least one zinc bar.Zinc bar and aluminium bar are maximum
Several diameters according to jacket inside diameter and bar determine.
Core bar size:H is consistent with jacket internal height, is 50mm~200mm.
Step 4:
Extrusion billet is put into 280~300 DEG C are heated in heating furnace, be incubated 30min;Extrusion die is heated to 250 DEG C
~280 DEG C.
Step 5:The uniform extrusion lubricant of one layer of brush on extrusion die cavity plate and recipient.Extrusion lubricant is used
The well mixed lubricating oil of the mesh graphite powder of 60%~70% automobile oil+30%~40%15000, uses squeeze pressure 350
~400t extruder extrusion billets.The compound pseudo- alloy bar material of 10mm is prepared, the section structure figure of bar is as shown in figure 3, figure
The signified Zn in bar of middle white arrow.
Step 5:
The afterbody of the 10mm bars excision squeeze bulb 20cm~40cm and 20cm~40cm that will be extruded, pars intermedia branch school
Directly.
Step 6:
Bar after alignment is put into annealing furnace, is annealed, and annealing process is 200 DEG C~250 DEG C, and insulation 30min~
90min, furnace cooling.
Step 7:
Bar after annealing is made the silk material of a diameter of 3mm by the drawing tube reducing and intermediate annealing process of multi-pass.In
Between annealing process be 200 DEG C~250 DEG C, be incubated 30min~90min, furnace cooling.
The smooth 3mm silk materials in surface are successfully prepared by above step, as shown in Figure 4.
In another embodiment, jacket preparation method be using solid cylinder aluminium bar, in aluminium bar centre-drilling hole, or
Gone out using other tool processes, cup-shaped endoporus is polishing to smooth.
Zinc bar as the pure zinc for 99.995%, the composition of aluminium bar is fine aluminium or aluminium alloy.Regulation silk material Al content,
Can by adjust zinc bar and aluminium bar ratio, it is necessary to add other elements such as Mg, Si, Zr, Ti, Re etc. can be by these compositions
It is added in aluminium bar and is prepared into rods and bars of aluminium alloy.The zinc-aluminium anti-corrosion alloy silk material of preparation can contain in addition to containing zinc and Al
One of the above or Multiple components.
The above, is only presently preferred embodiments of the present invention, and not the present invention is imposed any restrictions, every according to the present invention
Any simple modification, change and equivalent structure change that technical spirit is made to above example, still fall within skill of the present invention
In the protection domain of art scheme.
Claims (10)
1. a kind of preparation method of high alumina zinc-aluminium puppet alloy bar material, specifically includes following steps:
1) prepared by composite blank, and fine aluminium rod or aluminium alloy bars, pure zinc bar are put into material for fine aluminium or aluminium according to certain order
In the jacket of alloy, composite blank is formed;
2) it is combined puppet alloy bar material to prepare, after the extrusion die of heating composite blank and extruder, composite blank is put into extruding
In mould, extrusion billet prepares compound puppet alloy bar material.
2. a kind of preparation method of high alumina zinc-aluminium puppet alloy wire, specifically includes following steps:
1) prepared by composite blank, and fine aluminium rod or aluminium alloy bars, pure zinc bar are put into jacket according to certain order, forms compound
Blank;
2) it is combined puppet alloy bar material to prepare, after the extrusion die of heating composite blank and extruder, composite blank is put into extruding
In mould, extrusion billet prepares compound puppet alloy bar material;
3) be combined puppet alloy wire to prepare, by step 2) the compound pseudo- alloy bar material that obtains by multi-pass drawing tube reducing, system
Into silk material.
3. the preparation method described in claim 2, it is characterised in that described jacket is cup-shaped jacket, described jacket material
It is pure aluminum or aluminum alloy.
4. the preparation method described in claim 2, it is characterised in that the step 2) composite blank heating-up temperature is 280~300
DEG C, 250 DEG C~280 DEG C of the extrusion die heating-up temperature.
5. the preparation method described in claim 2, it is characterised in that the step 2) in also include it is recessed in extrusion die before extruding
One layer of extrusion lubricant of brush on mould and recipient.
6. the preparation method described in claim 5, it is characterised in that the extrusion lubricant uses 60%~70% auto lubrication
Oil Jia 30%~40% 15000 mesh graphite powders, well mixed.
7. the preparation method described in claim 2, it is characterised in that the step 2) and 3) between also include that excision is compound and pseudo- close
The head and afterbody of golden bar, and to remainder alignment.
8. the preparation method described in claim 7, it is characterised in that the step 2) and 3) between also include the rod after alignment
Material is put into annealing furnace, is annealed, and annealing process is 200 DEG C~250 DEG C, is incubated 30min~90min, furnace cooling.
9. the preparation method described in claim 2, it is characterised in that the step 3) during the drawing tube reducing of multi-pass also
Including intermediate annealing process, intermediate annealing process is 200 DEG C~250 DEG C, is incubated 30min~90min, furnace cooling.
10. it is a kind of for high alumina zinc-aluminium puppet alloy bar material prepare composite blank, it is characterised in that described blank include bag
Set, and fine aluminium rod or aluminium alloy bars in jacket, and pure zinc bar are put into according to certain order, described jacket material is pure
Aluminum or aluminum alloy.
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Cited By (1)
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CN114309125A (en) * | 2021-12-29 | 2022-04-12 | 英特派铂业股份有限公司 | Preparation method of platinum-platinum rhodium composite wire |
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