CN106881158A - Hollow ceramic biology ball and preparation method thereof and shaped device - Google Patents
Hollow ceramic biology ball and preparation method thereof and shaped device Download PDFInfo
- Publication number
- CN106881158A CN106881158A CN201710132653.9A CN201710132653A CN106881158A CN 106881158 A CN106881158 A CN 106881158A CN 201710132653 A CN201710132653 A CN 201710132653A CN 106881158 A CN106881158 A CN 106881158A
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- hemispherical shell
- main shaft
- spherical
- ball
- hollow ceramic
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- B01J32/00—
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/28—Anaerobic digestion processes
- C02F3/2806—Anaerobic processes using solid supports for microorganisms
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- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Biodiversity & Conservation Biology (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Biological Treatment Of Waste Water (AREA)
Abstract
The present invention relates to water treatment field, specially hollow ceramic biology ball and preparation method thereof and shaped device.Hollow ceramic biology ball, including ceramic spherical shell has central shaft in ceramic spherical shell is hollow, and multiple fins are distributed with central shaft, also has multiple through holes on ceramic spherical shell.Former, including support, two spherical forming cavities of hemispherical Shell mould composition, there is retainer ring the junction of two hemispherical Shell moulds, hemispherical Shell mould spherical outside surface top is connected with supporting plate, and supporting plate is fixedly connected on main shaft, and main shaft is located on the spherical forming cavity axial line of hemispherical Shell mould composition, main shaft is driven by drive device, and main shaft is rack-mount by bearing.The hollow ceramic biology ball that the present invention is provided, you can used as filling ball, supported catalyst etc., simultaneously biological ball is also used as to use, for anaerobe provides carrier, catalysis, bioremediation are completed in same treatment tank, improve sewage treating efficiency.
Description
Technical field
The present invention relates to water treatment field, specially hollow ceramic biology ball and preparation method thereof and shaped device.
Background technology
Filler porcelain ball is widely used in the industries such as oil, chemical industry, chemical fertilizer, natural gas and environmental protection, used as catalyst in reactor
Covering backing material and tower packing.It has high temperature high voltage resistant, and water absorption rate is low, the characteristics of stable chemical performance.Be amenable to acid,
The corrosion of alkali and other organic solvents, and it is amenable to the temperature change occurred in production process.In sewage disposal, conventional fills out
Material porcelain ball is used primarily as adsorption stuffing, unitary function.And in sewage disposal, biological treatment is, it is necessary to for microorganism carries
It is general using bio-carrier film, junked tire etc. for carrier.But the treatment of some special waters is corresponded to, microorganism dislike of bright lights is needed
Will be in biological ball, conventional biosphere is made up of plastics, easily swims on the water surface, it is necessary to sink by external force.
The content of the invention
For above-mentioned technical problem, the present invention provides a kind of hollow ceramic biology ball, as a kind of filler porcelain ball, and may be used also
To be used as biological ball simultaneously, for microorganism provides carrier.
Specifically technical scheme is：
Hollow ceramic biology ball, including ceramic spherical shell has central shaft in described ceramic spherical shell is hollow, on described central shaft point
Multiple fins are furnished with, also have multiple through holes on described ceramic spherical shell.
The preparation method of described hollow ceramic biology ball, comprises the following steps：After ceramic aggregate sorting, dispensing, goal
It is levigate broken, sieving；Then add water and be made base oar, prefabricated central shaft is put into former, then by base oar injection moulding
Equipment, carries out injection forming, and then shady and cool placement dries and repaired biscuit, the shaping of kiln 1150-1200 degree high-temperature firing is reentered, by essence
Repair, kiln discharge obtains final product hollow ceramic biology ball after drying in the shade.
Described former, including support, two spherical forming cavities of hemispherical Shell mould composition, described two and half
There is retainer ring the junction of spherical shell mould, and two hemispherical Shell moulds are connected into a complete spherical shaping by described retainer ring
Chamber；Described hemispherical Shell mould spherical outside surface top is connected with supporting plate, and described supporting plate is fixedly connected on main shaft, described
Main shaft is located on the spherical forming cavity axial line of hemispherical Shell mould composition, and described main shaft is driven by drive device, described
Main shaft is rack-mount by bearing.
There are multiple through holes on described hemispherical Shell mould, perforation rod, described perforation are separately installed with described through hole
The top of rod is separately fixed in the push pedal of annular, corresponding in described supporting plate that pilot hole is distributed with；Described perforation rod
Through pilot hole；During the state of extraction laterally of described perforation rod, the end of rod of perforating is located at the inside of hemispherical Shell mould；Institute
The perforation rod and main axis parallel stated；It is also equipped with cylinder on described support, described air cylinder driven push pedal campaign, described pushes away
The direction of motion and main axis parallel of plate.
Described cylinder at least includes four, is symmetrically distributed in two the two of hemispherical Shell mould tops outside.
Described hemispherical Shell mould inside centre bottom has jack, for inserting central shaft.
Described push pedal and between cylinder and supporting plate；There is back-moving spring between described push pedal and supporting plate；Institute
During the back-moving spring nature stated, gap is left between described push pedal and cylinder.
The hollow ceramic biology ball that the present invention is provided, you can used as filling ball, supported catalyst etc., while may be used also
Used as biological ball, it is for anaerobe provides carrier, catalysis, bioremediation is complete in same treatment tank
Into improve sewage treating efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of hollow ceramic biology ball of the invention；
Fig. 2 is former structural representation of the invention；
Fig. 3 is former shaping schematic view of the invention.
Specific embodiment
Specific embodiment of the invention is described with reference to the drawings.
As shown in figure 1, hollow ceramic biology ball, including ceramic spherical shell 11, the hollow Nei You centers of described ceramic spherical shell 11
Axle 12, is distributed with multiple fins on described central shaft 12, also have multiple through holes 13 on described ceramic spherical shell 11.The hollow pottery
Porcelain biology ball center axle 12 and fin can provide carrier for microorganism, and also can be with supported catalyst.
The preparation method of described hollow ceramic biology ball, comprises the following steps：After ceramic aggregate sorting, dispensing, goal
It is levigate broken, sieving；Then add water and be made base oar, prefabricated central shaft 12 is put into former, then base oar is injected into
Type equipment, carries out injection forming, and then shady and cool placement dries and repaired biscuit, reenters the shaping of kiln 1150-1200 degree high-temperature firing, passes through
Refine, kiln discharge obtain final product hollow ceramic biology ball after drying in the shade.
In preparation process, central shaft 12 and fin are added in ceramic spherical shell 11, be integrally formed.
As shown in Fig. 2 wherein, described former, including support 1, two compositions of hemispherical Shell mould 7 it is spherical into
There is retainer ring 8 die cavity, the junction of two described hemispherical Shell moulds 7, and described retainer ring 8 connects two hemispherical Shell moulds 7
It is connected into a complete spherical forming cavity；The described spherical outside surface top of hemispherical Shell mould 7 is connected with supporting plate 6, described support
Plate 6 is fixedly connected on main shaft 10, and described main shaft 10 is located on the spherical forming cavity axial line of the composition of hemispherical Shell mould 7,
Described main shaft 10 is driven by drive device, and described main shaft 10 is arranged on support 1 by bearing.Two hemispherical Shell moulds 7
After matched moulds, after slip casting, rotating spindle 10, two hemispherical Shell moulds 7 of rotation at the uniform velocity, it is to be formed after, stop operating.
There are multiple through holes on described hemispherical Shell mould 7, perforation rod 5 is separately installed with described through hole, described wears
The top of hole rod 5 is separately fixed in the push pedal 4 of annular, corresponding in described supporting plate 6 that pilot hole is distributed with；Described wears
Hole rod 5 passes through pilot hole；During the state of extraction laterally of described perforation rod 5, the end of rod 5 of perforating is located at hemispherical Shell mould 7
Inside；Described perforation rod 5 is parallel with main shaft 10；Cylinder 2 is also equipped with described support 1, described cylinder 2 drives and pushes away
Plate 4 is moved, and the direction of motion of described push pedal 4 is parallel with main shaft 10.
As shown in Fig. 2 after shaping, push pedal 4 is promoted to perforate during rod 5 penetrates into the ball base of shaping, by hollow ball with cylinder 2
Perforated on shell.
Described cylinder 2 at least includes four, is symmetrically distributed in two the two of hemispherical Shell mould 7 tops outside.
Jack 9 is arranged at the described inside center bottom of hemispherical Shell mould 7, for inserting central shaft 12.
Described push pedal 4 and between cylinder 2 and supporting plate 6；There is reset bullet between described push pedal 4 and supporting plate 6
Spring；During described back-moving spring nature, gap is left between described push pedal 4 and cylinder 2, push pedal 4 is with 10 turns of main shaft
When dynamic, and cylinder 2 is not interfered mutually.
After punch off, cylinder 2 is return, and push pedal 4 is extracted out under action of reset spring.
Claims (7)
1. hollow ceramic biology ball, including ceramic spherical shell（11）, it is characterised in that described ceramic spherical shell（11）In having in hollow
Heart axle（12）, described central shaft（12）On multiple fins, described ceramic spherical shell are distributed with（11）It is upper to also have multiple through holes
（13）.
2. hollow ceramic according to claim 1 biology ball, it is characterised in that preparation method is comprised the following steps：Ceramics
After aggregate sorting, dispensing, it is broken that goal is levigate, sieving；Then add water and be made base oar, by prefabricated central shaft（12）It is put into shaping
In equipment, then by base oar injection moulding equipment, injection forming is carried out, then shady and cool placement dries and repaired biscuit, reenters kiln 1150-
1200 degree of high-temperature firing shapings, obtain final product hollow ceramic biology ball after refine, kiln discharge dry in the shade.
3. the former of hollow ceramic according to claim 1 biology ball, it is characterised in that described former,
Including support（1）, two hemispherical Shell moulds（7）The spherical forming cavity of composition, two described hemispherical Shell moulds（7）Connection
There is retainer ring at place（8）, described retainer ring（8）By two hemispherical Shell moulds（7）Connect into a complete spherical forming cavity；Institute
The hemispherical Shell mould stated（7）Spherical outside surface top is connected with supporting plate（6）, described supporting plate（6）It is fixedly connected on main shaft（10）
On, described main shaft（10）Positioned at hemispherical Shell mould（7）On the spherical forming cavity axial line of composition, described main shaft（10）By
Drive device drives, described main shaft（10）Support is arranged on by bearing（1）On.
4. the former of hollow ceramic according to claim 3 biology ball, it is characterised in that described hemispherical Shell mould
（7）On have multiple through holes, perforation rod is separately installed with described through hole（5）, described perforation rod（5）Top fix respectively
In the push pedal of annular（4）On, described supporting plate（6）It is above corresponding that pilot hole is distributed with；Described perforation rod（5）Through guiding
Hole；Described perforation rod（5）The state of extraction laterally when, perforate rod（5）End be located at hemispherical Shell mould（7）Inside；
Described perforation rod（5）With main shaft（10）It is parallel；Described support（1）On be also equipped with cylinder（2）, described cylinder（2）Drive
Dynamic push pedal（4）Motion, described push pedal（4）The direction of motion and main shaft（10）It is parallel.
5. the former of hollow ceramic according to claim 4 biology ball, it is characterised in that described cylinder（2）Extremely
Include four less, be symmetrically distributed in two hemispherical Shell moulds（7）Two tops outside.
6. the former of hollow ceramic according to claim 4 biology ball, it is characterised in that described push pedal（4）With
Positioned at cylinder（2）And supporting plate（6）Between；Described push pedal（4）With supporting plate（6）Between have back-moving spring；Described reset
During spring nature, described push pedal（4）With cylinder（2）Between leave gap.
7. the former of hollow ceramic according to claim 3 biology ball, it is characterised in that described hemispherical Shell mould
（7）Jack is arranged inside center bottom（9）, for inserting central shaft（12）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710132653.9A CN106881158A (en) | 2017-03-07 | 2017-03-07 | Hollow ceramic biology ball and preparation method thereof and shaped device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710132653.9A CN106881158A (en) | 2017-03-07 | 2017-03-07 | Hollow ceramic biology ball and preparation method thereof and shaped device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106881158A true CN106881158A (en) | 2017-06-23 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710132653.9A Withdrawn CN106881158A (en) | 2017-03-07 | 2017-03-07 | Hollow ceramic biology ball and preparation method thereof and shaped device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106881158A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107876102A (en) * | 2017-10-12 | 2018-04-06 | 常州工学院 | A kind of photocatalyst material |
| WO2018161265A1 (en) * | 2017-03-07 | 2018-09-13 | 深圳市佩成科技有限责任公司 | Hollow bio-ceramic ball and manufacturing method and forming device thereof |
| CN108689536A (en) * | 2018-07-17 | 2018-10-23 | 苏州方舟环保科技有限公司 | A kind of emulsion low-pressure treatment device |
| CN108689478A (en) * | 2018-07-17 | 2018-10-23 | 苏州方舟环保科技有限公司 | A kind of low pressure catalytic oxidation reactor |
| CN108793384A (en) * | 2018-07-19 | 2018-11-13 | 苏州方舟环保科技有限公司 | A kind of turbine negative pressure oxidation treatment device |
| CN108821418A (en) * | 2018-07-20 | 2018-11-16 | 苏州方舟环境发展有限公司 | Reaction filling ball for catalysis oxidation |
| CN108911104A (en) * | 2018-07-20 | 2018-11-30 | 苏州方舟环境发展有限公司 | Hollow ceramic ball with catalytic function |
| CN111379378A (en) * | 2020-01-07 | 2020-07-07 | 杭州章跃实业有限公司 | Ceramic cake reinforcement cage structure and manufacturing process |
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|---|---|---|---|---|
| CN1388074A (en) * | 2001-05-30 | 2003-01-01 | 杨绮蘋 | Spherical biological contact filtering material and its application |
| CN103408128A (en) * | 2013-08-08 | 2013-11-27 | 江苏锦宇环境工程有限公司 | Pneumatic honeycomb ceramic biological rotating disc |
| CN203498167U (en) * | 2013-09-30 | 2014-03-26 | 北京科益创新环境技术有限公司 | Microbial carrier and filler carrier |
| CN103830961A (en) * | 2013-12-18 | 2014-06-04 | 荣诚环境工程集团有限公司 | Multi-directional rotating and self-cleaning suspension sphere filler |
| CN203803498U (en) * | 2014-01-10 | 2014-09-03 | 陈腊梅 | Dumped packing for spherical built-in impeller |
| CN105102099A (en) * | 2013-03-15 | 2015-11-25 | 派罗特克公司 | Ceramic filters |
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| CN1388074A (en) * | 2001-05-30 | 2003-01-01 | 杨绮蘋 | Spherical biological contact filtering material and its application |
| CN105102099A (en) * | 2013-03-15 | 2015-11-25 | 派罗特克公司 | Ceramic filters |
| CN103408128A (en) * | 2013-08-08 | 2013-11-27 | 江苏锦宇环境工程有限公司 | Pneumatic honeycomb ceramic biological rotating disc |
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| CN103830961A (en) * | 2013-12-18 | 2014-06-04 | 荣诚环境工程集团有限公司 | Multi-directional rotating and self-cleaning suspension sphere filler |
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| 胡忠举等: "《机械制造基础》", 31 July 2015, 机械工业出版社 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018161265A1 (en) * | 2017-03-07 | 2018-09-13 | 深圳市佩成科技有限责任公司 | Hollow bio-ceramic ball and manufacturing method and forming device thereof |
| CN107876102A (en) * | 2017-10-12 | 2018-04-06 | 常州工学院 | A kind of photocatalyst material |
| CN108689536A (en) * | 2018-07-17 | 2018-10-23 | 苏州方舟环保科技有限公司 | A kind of emulsion low-pressure treatment device |
| CN108689478A (en) * | 2018-07-17 | 2018-10-23 | 苏州方舟环保科技有限公司 | A kind of low pressure catalytic oxidation reactor |
| CN108793384A (en) * | 2018-07-19 | 2018-11-13 | 苏州方舟环保科技有限公司 | A kind of turbine negative pressure oxidation treatment device |
| CN108821418A (en) * | 2018-07-20 | 2018-11-16 | 苏州方舟环境发展有限公司 | Reaction filling ball for catalysis oxidation |
| CN108911104A (en) * | 2018-07-20 | 2018-11-30 | 苏州方舟环境发展有限公司 | Hollow ceramic ball with catalytic function |
| CN111379378A (en) * | 2020-01-07 | 2020-07-07 | 杭州章跃实业有限公司 | Ceramic cake reinforcement cage structure and manufacturing process |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication | ||
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Application publication date: 20170623 |