CN106879659B - Grouting machine - Google Patents
Grouting machine Download PDFInfo
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- CN106879659B CN106879659B CN201710185110.3A CN201710185110A CN106879659B CN 106879659 B CN106879659 B CN 106879659B CN 201710185110 A CN201710185110 A CN 201710185110A CN 106879659 B CN106879659 B CN 106879659B
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- pump body
- seat
- rollers
- nozzle
- closing
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C5/00—Dough-dividing machines
- A21C5/006—Dough-dividing machines for dispensing liquid or semi-liquid dough, e.g. batter
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B7/00—Baking plants
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Coating Apparatus (AREA)
- Formation And Processing Of Food Products (AREA)
- Details And Applications Of Rotary Liquid Pumps (AREA)
Abstract
The invention discloses a grouting machine, which comprises a rack, wherein a liftable pump body mechanism is arranged on the rack; the pump body mechanism comprises a pump body, and the top of the pump body is provided with a hopper communicated with a feeding port on the pump body; a material roller mechanism for transmitting slurry is rotatably arranged in the pump body, and a related material seat is arranged at the bottom of the pump body; a material cavity is arranged in the material closing seat, a material inlet and a material outlet are respectively arranged at the top and the bottom of the material closing seat, a material shaft is rotatably arranged in the material cavity, and a material guide port corresponding to the material inlet and the material outlet is arranged on the material closing shaft. The cake production line can be connected with a cake production line and can also be used as a single machine, the production efficiency is high, and the yield is high. The material closing seat adopts two structures which can be interchanged, thereby meeting different product requirements. No dripping or tailing. During material extrusion, the cake materials are completely separated from the material port through material return, material shearing and quick lifting, so that no residue is formed, and no tailing and slurry dripping can be performed.
Description
The technical field is as follows:
the invention mainly relates to a grouting machine.
Background art:
the traditional grouting machine is mostly of a piston type structure and has the following defects:
1. and the grouting grammes are not uniform.
2. The material is easy to be tailing when being injected, slag is easy to be generated when being baked on a baking tray, the cleaning is inconvenient, and the product quality is damaged.
3. The material injection product has single form and pattern, and can not be injected section by section, injected continuously and the like.
4. The sponge cake slurry and other inflatable slurry have larger tissue destruction.
5. The sealing part of the traditional grouting machine is easy to damage.
The invention content is as follows:
the invention aims to make up for the defects of the prior art and provides a grouting machine with a more reasonable structural design.
The invention is realized by the following technical scheme:
a slip casting machine, which is characterized in that: comprises a frame, wherein a pump body mechanism capable of lifting is arranged on the frame; the pump body mechanism comprises a pump body, and the top of the pump body is provided with a hopper communicated with a feeding port on the pump body; a material roller mechanism for transmitting slurry is rotatably arranged in the pump body, and a related material seat is arranged at the bottom of the pump body; a material cavity is arranged in the material closing seat, a material inlet and a material outlet are respectively arranged at the top and the bottom of the material closing seat, a material shaft is rotatably arranged in the material cavity, and a material guide port corresponding to the material inlet and the material outlet is arranged on the material closing shaft.
A slip casting machine, which is characterized in that: the material roller mechanism comprises a group of material roller shafts with opposite rotation directions, and arc pentagonal rollers with arc pentagonal sections or gear type material rollers with gear-shaped sections are fixedly sleeved on the material roller shafts respectively.
A slip casting machine, which is characterized in that: the material roller mechanism comprises one or more groups of arc pentagonal rollers or gear type material rollers which are matched with each other; in the structure of the plurality of groups of arc pentagonal rollers or gear type material rollers which are matched with each other, a partition plate is arranged between the adjacent arc pentagonal rollers or gear type material rollers, and the partition plates enable the arc pentagonal rollers or gear type material rollers to form mutually independent pump cavities.
A slip casting machine, which is characterized in that: the material closing seat is a nozzle-separating type material seat, an interlayer material separating plate is arranged at a position between the nozzle-separating type material seat and the material roller in the pump body, and a row of material separating ports are formed in the interlayer material separating plate; the top and the bottom of the nozzle type material seat are respectively provided with a plurality of groups of material inlet and material outlet which are in one-to-one correspondence with the positions of the material distributing openings, and a material closing shaft in the cavity of the nozzle type material seat is provided with a row of material guiding openings which are in correspondence with the positions of the material inlet and the material outlet.
A slip casting machine is characterized in that: the Guan Liao is a coating type material base, the top and the bottom of the coating type material base are respectively provided with a coating type feeding nozzle and a necking type coating type discharging nozzle, and a plurality of straight-line-shaped material guide openings are formed in a material closing shaft in a material cavity of the coating type material base.
A slip casting machine is characterized in that: the pump body mechanism is arranged on the rack through a lifting mechanism, the lifting mechanism comprises a longitudinal left guide rod and a longitudinal right guide rod which are respectively fixed at the left end and the right end of the rack, a left sliding seat and a right sliding seat are respectively sleeved on the left guide rod and the right guide rod in a sliding guide way, and the left end and the right end of the pump body mechanism are respectively supported and arranged on the top surfaces of the left sliding seat and the right sliding seat; the bottom surfaces of the left sliding seat and the right sliding seat are respectively hinged with a left connecting rod and a right connecting rod, and the lower ends of the left connecting rod and the right connecting rod are respectively provided with a left eccentric bearing and a right eccentric bearing; the bottom of the rack is rotatably provided with a transmission shaft, two ends of the transmission shaft are respectively sleeved in the left eccentric bearing and the right eccentric bearing, and the transmission shaft is controlled to rotate by a motor.
A slip casting machine, which is characterized in that: and a conveying belt capable of circularly driving is arranged below the pump body mechanism on the rack.
The feed inlet of Guan Liao is a guide return chute.
The working process of the invention is as follows:
after the machine is started and powered on, the baking tray is conveyed to the lower part of the pump body mechanism by the transmission belt, and when the photoelectric detection of the baking tray is carried out, the motor of the lifting mechanism is controlled to start rotating, so that the pump body mechanism is lowered to the corresponding height.
Then, guan Liaozhou in Guan Liao rotates to make the material guiding port on the material closing shaft and the material inlet and outlet on the material closing seat in a conducting state.
Then, a motor for controlling the rotation of the material roll shaft is started to rotate forwards, so that the material roll shaft in the pump body rotates towards the reverse inner side, and the material roll is driven to dial materials to the material closing seat. In the material shifting process, cake slurry enters from a feeding hole of a material closing seat and is discharged from a discharging hole of the material closing seat through a material guiding hole on a material closing shaft to fall into a corresponding baking tray.
And finally, when the amount of the pulled cake slurry reaches a certain amount, the motor rotates reversely to perform tiny material returning. And Guan Liaozhou in the material closing seat rotates, so that a material guide opening on the material closing shaft is staggered with an upper material inlet and a lower material outlet of the material closing seat, the cake slurry is cut off, meanwhile, the lifting mechanism drives the pump body mechanism to ascend, the pump body mechanism is quickly brought to the highest point from the low point, the cut cake slurry is quickly separated, and at the moment, one-time grouting is completed.
The invention adopts the nozzle type material seat, can realize point injection, section injection and the like, has uniform discharging scale and good material breaking effect. The coating type material seat is adopted, the cloth-shaped extrusion necking letter coating discharging nozzle is adopted, the material can be disconnected, and the discharging thickness can be adjusted through a motor.
The working principle of the lifting mechanism is as follows:
in the lifting mechanism, the upper parts of a left connecting rod and a right connecting rod are respectively hinged on a left sliding seat and a right sliding seat through hinged supports, and the left sliding seat and the right sliding seat can only move up and down under the limiting action of a left guide rod and a right guide rod.
When the motor drives the transmission shaft to rotate, because the two ends of the transmission shaft are respectively arranged on the left eccentric bearing and the right eccentric bearing, the force can make the lifting actions of the two sides consistent through the action of the transmission shaft. In the structure, because the horizontal position of the transmission shaft is fixed, along with the rotation of the transmission shaft, the left sliding seat and the right sliding seat move up and down under the double actions of the eccentric bearing and the guide rod through the connecting rod, and then the lifting purpose is realized.
In the mechanism, different material stirring rollers are adopted for different cake slurry materials. For aerated slurry such as sponge cakes, chiffon cakes and the like with light specific gravity, an arc-shaped pentagonal roller can be selected, which has small damage to product tissues and does not defoam; for heavy cake or cream with large specific gravity and other coatings, gear type material roller is adopted.
The arc-shaped pentagonal roller and the gear-type material roller can adopt sectional design, and the sections are isolated by adopting shaft sleeves and partition plates, so that the material rollers of the sections form independent pump bodies. The material roller mechanism adopting the sectional design is matched with the interlayer discharging plate for use, the interlayer discharging plate guides the cake slurry into a feeding hole of the material closing seat, and then the cake slurry is extruded through a material guide port of the material closing shaft to form each flow channel without mutual interference, and meanwhile, the rotating speed is uniformly controlled by the servo motor, so that the discharging is very uniform, and the gram-degree error is extremely small.
The invention has the advantages that:
1. can be connected with a cake production line for use and can also be used as a single machine, the production efficiency is high, and the yield is high.
2. The material closing seat adopts two structures which can be interchanged to meet different product requirements.
3. No dripping or tailing. During material extrusion, the cake materials are completely separated from the material port through material return, material shearing and quick lifting, so that residues cannot be formed, and tailing and slurry dripping cannot be performed any more.
4. Through the free switching selection of programs, various material injection modes such as point injection, section injection, continuous injection and the like can be realized.
5. In addition, different discharging nozzles can be additionally arranged to inject cores into the formed products.
6. The cleaning is convenient, the hopper, the pump body, the material seat and the material nozzle can be cleaned only by being disassembled and washed by clear water, and the slurry can be assembled after being dried, so that the slurry is free from pollution.
7. And the modular combination is convenient for maintenance.
10. The sealing effect is good, and no slurry leakage occurs.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an exploded view of the pump body mechanism.
Fig. 3 is a structural schematic diagram of an integral circular arc pentagonal roller.
FIG. 4 is a schematic structural view of a sectional circular arc pentagonal roller.
FIG. 5 is a schematic view of a segmented, gear-type material roll.
Fig. 6 is an exploded view of the nozzle type material seat.
FIG. 7 is an exploded view of the coating applicator base.
Fig. 8 is a schematic structural view of the lifting mechanism.
Fig. 9 is a schematic structural view of one end of the lifting mechanism.
The specific implementation mode is as follows:
see the drawings.
A grouting machine comprises a frame 1, wherein a liftable pump body mechanism 2 is arranged on the frame 1; the pump body mechanism 2 comprises a pump body 3, and the top of the pump body is provided with a hopper 4 communicated with a feeding hole on the pump body; a material roller mechanism for transmitting slurry is rotatably arranged in the pump body, and a related material seat 5 is arranged at the bottom of the pump body; a material cavity is arranged in the material closing seat 5, the top and the bottom of the Guan Liao 5 are respectively provided with a material inlet and a material outlet 6 and 7, a related material shaft 8 is rotatably arranged in the material cavity, and the material closing shaft 8 is provided with a material guide port 9 corresponding to the position of the material inlet and the material outlet.
The material roll mechanism comprises a group of material roll shafts 10 which rotate reversely, and circular arc pentagonal rolls 11 with circular arc pentagonal sections or gear type material rolls 12 with gear-shaped sections are respectively fixedly sleeved on the material roll shafts 10.
The material roller mechanism comprises one or more groups of arc pentagonal rollers 11 or gear type material rollers 12 which are matched with each other; in the structure of a plurality of groups of circular arc pentagonal rollers 11 or gear type material rollers 12 which are matched with each other, a partition plate 13 is arranged between the adjacent circular arc pentagonal rollers or gear type material rollers, and the partition plates 13 enable the circular arc pentagonal rollers or gear type material rollers to form mutually independent pump cavities.
The material closing seat is a nozzle-separating type material seat 14, an interlayer material distributing plate 15 is arranged at a position between the nozzle-separating type material seat and the material roller in the pump body, and a row of material distributing openings 16 are formed in the interlayer material distributing plate 15; the top and the bottom of the nozzle type material seat are respectively provided with a plurality of groups of material inlet and outlet ports 6 and 7 which are in one-to-one correspondence with the positions of the material distributing ports, and a material closing shaft in the cavity of the nozzle type material seat is provided with a row of material guide ports 9 which are in correspondence with the positions of the material inlet and outlet ports.
Guan Liao is a coating type material base, the top and the bottom of the coating type material base are respectively provided with a coating type feeding nozzle 17 and a necking type coating type discharging nozzle 18, and a material closing shaft in a material cavity of the coating type material base is provided with a plurality of linear type material guide openings 19.
The pump body mechanism is arranged on the frame through a lifting mechanism, the lifting mechanism comprises a longitudinal left guide rod 20 and a longitudinal right guide rod 20 which are respectively fixed at the left end and the right end of the frame, a left sliding seat 21 and a right sliding seat 21 are respectively sleeved on the left guide rod and the right guide rod in a sliding and guiding manner, and the left end and the right end of the pump body mechanism are respectively supported and arranged on the top surfaces of the left sliding seat and the right sliding seat; the bottom surfaces of the left and right sliding seats are respectively hinged with a left and right connecting rods 22, and the lower ends of the left and right connecting rods are respectively provided with a left eccentric bearing 23 and a right eccentric bearing 23; the bottom of the rack is rotatably provided with a transmission shaft 24, two ends of the transmission shaft are respectively sleeved in the left eccentric bearing and the right eccentric bearing, and the transmission shaft is controlled to rotate by a motor.
A conveyor belt 25 capable of circularly driving is arranged on the frame below the pump body mechanism.
Claims (4)
1. A slip casting machine, which is characterized in that: comprises a frame, wherein a pump body mechanism capable of lifting is arranged on the frame; the pump body mechanism comprises a pump body, and the top of the pump body is provided with a hopper communicated with a feeding port on the pump body; a material roller mechanism for transmitting slurry is rotatably arranged in the pump body, and a related material seat is arranged at the bottom of the pump body; a material cavity is arranged in the material closing seat, a material inlet and a material outlet are respectively arranged at the top and the bottom of the material closing seat, a related material shaft is rotatably arranged in the material cavity, and a material guide port corresponding to the position of the material inlet and the material outlet is arranged on the material closing shaft;
the material roller mechanism comprises one or more groups of circular arc pentagonal rollers or gear type material rollers which are matched with each other, and different material rollers are adopted for different cake slurry; in the structure of the plurality of groups of arc pentagonal rollers or gear type material rollers which are matched with each other, a partition plate is arranged between the adjacent arc pentagonal rollers or gear type material rollers, and the partition plates enable the arc pentagonal rollers or gear type material rollers to form mutually independent pump cavities;
the material closing seat is a nozzle-separating type material seat, an interlayer material separating plate is arranged at a position between the nozzle-separating type material seat and the material roller in the pump body, and a row of material separating ports are formed in the interlayer material separating plate; the top and the bottom of the nozzle type material seat are respectively provided with a plurality of groups of material inlet and material outlet which are in one-to-one correspondence with the material distributing openings, and a material closing shaft in the cavity of the nozzle type material seat is provided with a row of material guide openings which are in correspondence with the material inlet and the material outlet.
2. A slip casting machine according to claim 1, wherein: the coating type material seat is characterized in that Guan Liao is a coating type material seat, a coating type feeding nozzle and a necking type coating type discharging nozzle are respectively arranged at the top and the bottom of the coating type material seat, and a plurality of straight-line-shaped material guide openings are formed in a material closing shaft in a material cavity of the coating type material seat.
3. A slip casting machine according to claim 1, wherein: the pump body mechanism is arranged on the rack through a lifting mechanism, the lifting mechanism comprises a left guide rod and a right guide rod which are longitudinally fixed at the left end and the right end of the rack respectively, a left sliding seat and a right sliding seat are slidably and respectively sleeved on the left guide rod and the right guide rod, and the left end and the right end of the pump body mechanism are respectively supported and arranged on the top surfaces of the left sliding seat and the right sliding seat; the bottom surfaces of the left sliding seat and the right sliding seat are respectively hinged with a left connecting rod and a right connecting rod, and the lower ends of the left connecting rod and the right connecting rod are respectively provided with a left eccentric bearing and a right eccentric bearing; the bottom of the rack is rotatably provided with a transmission shaft, two ends of the transmission shaft are respectively sleeved in the left eccentric bearing and the right eccentric bearing, and the transmission shaft is controlled to rotate by a motor.
4. A slip casting machine according to claim 3, wherein: and a conveying belt capable of circularly driving is arranged below the pump body mechanism on the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710185110.3A CN106879659B (en) | 2017-03-25 | 2017-03-25 | Grouting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710185110.3A CN106879659B (en) | 2017-03-25 | 2017-03-25 | Grouting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106879659A CN106879659A (en) | 2017-06-23 |
| CN106879659B true CN106879659B (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710185110.3A Active CN106879659B (en) | 2017-03-25 | 2017-03-25 | Grouting machine |
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| Country | Link |
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| CN (1) | CN106879659B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107279210A (en) * | 2017-08-04 | 2017-10-24 | 天津恒瑞源食品科技有限公司 | Improved cake making slip casting machine |
| CN107821506A (en) * | 2017-12-04 | 2018-03-23 | 安徽中乐食品机械有限公司 | It is a kind of to add filling device for bread form wire |
| CN108464324A (en) * | 2018-05-02 | 2018-08-31 | 黄扑文 | A kind of cake generation equipment |
| CN108719405A (en) * | 2018-05-02 | 2018-11-02 | 黄扑文 | A kind of cake generation method generating equipment based on cake |
| CN110720482B (en) * | 2019-10-25 | 2021-07-27 | 马鞍山市春晖食品有限责任公司 | Food slip casting machine |
| CN112450247A (en) * | 2020-11-30 | 2021-03-09 | 丽水市莲都区汇聚机械设计工作室 | Filling material absorbing and recycling device of biscuit production equipment |
| CN113662024A (en) * | 2021-07-19 | 2021-11-19 | 潘晓红 | Food mold surface brushing equipment |
| CN113812429A (en) * | 2021-09-27 | 2021-12-21 | 河南省豫阳光食品机械有限公司 | Defoaming-free cake feeding machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM240816U (en) * | 2003-11-17 | 2004-08-21 | Chiowpin Machine Co Ltd | Device for filling and forming cakes/biscuits |
| CN205071986U (en) * | 2015-10-26 | 2016-03-09 | 吴伟江 | Cake slip casting device |
| CN105557838A (en) * | 2014-10-08 | 2016-05-11 | 合肥市老奶奶食品有限责任公司 | Small western-style cake pattern extrusion machine |
| JP2016106603A (en) * | 2014-12-10 | 2016-06-20 | マサミ産業株式会社 | Device for producing cake, confectionery and the like |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI287969B (en) * | 2005-03-30 | 2007-10-11 | Kobird Co Ltd | Dough processing apparatus |
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2017
- 2017-03-25 CN CN201710185110.3A patent/CN106879659B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM240816U (en) * | 2003-11-17 | 2004-08-21 | Chiowpin Machine Co Ltd | Device for filling and forming cakes/biscuits |
| CN105557838A (en) * | 2014-10-08 | 2016-05-11 | 合肥市老奶奶食品有限责任公司 | Small western-style cake pattern extrusion machine |
| JP2016106603A (en) * | 2014-12-10 | 2016-06-20 | マサミ産業株式会社 | Device for producing cake, confectionery and the like |
| CN205071986U (en) * | 2015-10-26 | 2016-03-09 | 吴伟江 | Cake slip casting device |
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| CN106879659A (en) | 2017-06-23 |
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