CN106877585B - Automatic die setting machine for generator stator - Google Patents
Automatic die setting machine for generator stator Download PDFInfo
- Publication number
- CN106877585B CN106877585B CN201710212067.5A CN201710212067A CN106877585B CN 106877585 B CN106877585 B CN 106877585B CN 201710212067 A CN201710212067 A CN 201710212067A CN 106877585 B CN106877585 B CN 106877585B
- Authority
- CN
- China
- Prior art keywords
- guide sleeve
- stator
- contact block
- pawl
- guide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Abstract
The invention relates to an automatic die setting machine for a generator stator, which comprises a frame, a guide post, an air cylinder, a top plate, a contact block, a guide sleeve and a rotating device, wherein the stator to be processed is placed in the guide sleeve, the guide sleeve is placed in a slotted hole of a supporting plate through a guide sleeve shaft to be positioned, the air cylinder pushes the top plate to move downwards along the guide post to press the guide sleeve, the contact block arranged below the guide sleeve presses the guide sleeve to enable the stator in the guide sleeve to adjust the gesture under the impact of the guide sleeve, the rotating device drives the guide sleeve shaft to rotate in the upward return movement process of the air cylinder so as to facilitate the impact of the next contact block on the guide sleeve to adjust the stator, and the stator is impacted and shaped everywhere in the process that the guide sleeve is driven by the rotating device, so that the stator can be shaped automatically, manpower is saved, and meanwhile, the quality uniformity of products can be ensured.
Description
Technical Field
The invention relates to the technical field of generator production, in particular to an automatic die setting machine for a generator stator.
Background
The automobile generator is a main power supply of an automobile, and is used for supplying power to all electric equipment and simultaneously charging a storage battery when an engine is in normal operation. The main components of the generator include a rotor and a stator, the stator is enclosed in a casing, but the stator needs to maintain a certain posture in the casing during the production process to generate stable current during the operation of the generator and the rotor, so the posture of the stator in the casing is very important. The stator is usually made of copper, and the stator is shaped by means of manual work, knocking by using a hammer after visual inspection, and the like, but the production efficiency cannot be guaranteed, and the quality of the product is unstable due to the fact that the manual observation and the knocking are different.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an automatic die setting machine for a generator stator.
The utility model provides an automatic whole mould machine of generator stator, includes the frame, the frame includes four guide pillars that set up perpendicularly, the guide pillar top is provided with the cylinder mounting panel, cylinder mounting panel facial make-up cylinder, the slip cover is equipped with the roof on the guide pillar, the roof is connected the cylinder, be provided with the touch pad in the middle of the roof lower surface, the touch pad is the decurrent arc of opening, be provided with two parallel arrangement's backup pad under the touch pad, the slotted hole has been seted up in the backup pad, the guide pin bushing of giving the location has been placed in the slotted hole, guide pin bushing center level is to both sides extension has the guide pin bushing axle, the one end of guide pin bushing axle is connected with rotating device.
In one embodiment, the rotating device comprises a rack vertically arranged on the top plate, the rack is meshed with a gear, a pawl is arranged on one side surface of the gear, the pawl is connected with the gear through a pawl shaft vertically arranged on the gear, and the gear is coaxially connected with an index plate.
In one embodiment, the central shaft of the index plate is detachably connected with one end of a positioning pin, the other end of the positioning pin is connected with a guide sleeve shaft, and the cross section of the positioning pin is square.
In one embodiment, a torsion spring is sleeved between the pawl and the pawl shaft.
In one embodiment, the indexing disc is uniformly provided with steps arranged anticlockwise, and the top end of the pawl catches the steps.
In one embodiment, the two sides of the contact block are vertically provided with baffle plates, and the width of the contact block is larger than that of the guide sleeve.
In one embodiment, a bearing is disposed between the top plate and the guide post.
In summary, with the automatic die setting machine according to the above technical scheme, the stator to be processed is placed in the guide sleeve, the guide sleeve is placed in the slot hole of the supporting plate through the guide sleeve shaft to be positioned, the cylinder pushes the top plate to move downwards along the guide pillar, the contact block arranged below is pressed towards the guide sleeve, the stator in the guide sleeve adjusts the gesture under the impact of the guide sleeve, in the upward return movement process of the cylinder, the rotating device drives the guide sleeve shaft to rotate so as to facilitate the next contact block to impact the guide sleeve to adjust the stator, in the process that the guide sleeve is driven by the rotating device to rotate, the stator is impacted and shaped everywhere, thus realizing automatic shaping of the stator, saving manpower and guaranteeing the uniform quality of products.
Drawings
FIG. 1 is a schematic diagram of the front face of an embodiment of the present invention;
fig. 2 is a schematic side view of an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and embodiments.
As shown in fig. 1 and fig. 2, an automatic die-setting machine for a generator stator comprises a frame 1, the frame 1 comprises four guide posts 2 which are vertically arranged, a cylinder mounting plate 3 is arranged at the top end of each guide post 2, a cylinder 4 is arranged on each cylinder mounting plate 3, a top plate 5 is arranged on each guide post 2 in a sliding sleeve mode, the top plates 5 are connected with the cylinders 4, a contact block 6 is arranged in the middle of the lower surface of each top plate 5, each contact block 6 is in an arc shape with a downward opening, two support plates 7 which are arranged in parallel are arranged under each contact block 6, slotted holes are formed in the support plates 7, guide sleeves 8 for positioning the stator are arranged in the slotted holes, guide sleeve shafts 81 extend horizontally from the center of each guide sleeve 8 to two sides, and one end of each guide sleeve shaft 81 is connected with a rotating device. The stator to be treated is placed in the guide sleeve 8, the guide sleeve 8 is positioned in a slotted hole of the supporting plate 7 through the guide sleeve shaft 81, the air cylinder 4 pushes the top plate 5 to move downwards along the guide post 2, the contact block 6 arranged below is pressed towards the guide sleeve 8, the stator in the guide sleeve 8 is enabled to adjust the gesture under the impact of the guide sleeve 8, in the upward return movement process of the air cylinder 4, the rotating device drives the guide sleeve shaft 81 to rotate so as to facilitate the next impact adjustment of the contact block 6 on the guide sleeve 8, in the rotating process of the guide sleeve 8 driven by the rotating device, the stator is impacted and shaped everywhere, and thus the shaping of the stator can be achieved automatically, the labor is saved, and the uniformity of the quality of products can be ensured.
In one embodiment, the rotating device comprises a rack 9 vertically arranged on the top plate 5, the rack 9 is meshed with a gear 10, a pawl 11 is arranged on one side surface of the gear 10, the pawl 11 is connected with the gear 10 through a pawl 11 shaft vertically arranged on the gear 10, the gear 10 is coaxially connected with an index plate 12, the central shaft of the index plate 12 is detachably connected with one end of a positioning pin 13, the other end of the positioning pin 13 is connected with a guide sleeve shaft 81, the cross section of the positioning pin 13 is square, a torsion spring 14 is sleeved between the pawl 11 and the pawl 11 shaft, a step 121 which is arranged anticlockwise is uniformly arranged on the index plate 12, and the top end of the pawl 11 is used for braking the step 121. In the process of downward movement of the top plate 5, the cylinder 4 drives the top plate 5 to move downward, so that the gear 10 meshed with the gear 9 is driven to rotate, then the pawl 11 arranged on the gear 10 is driven to rotate, the pawl 11 brakes the step 121 of the index plate 12, so that the index plate 12 can be driven to rotate in the process of rotation of the pawl 11, the index plate 12 drives the guide sleeve shaft 81 to rotate through the locating pin 13, the technical effect of rotation of the guide sleeve shaft 81 is finally achieved, the cylinder 4 drives the top plate 5 to move downward to enable the contact block 6 to impact the guide sleeve 8, and meanwhile the guide sleeve 8 is finally driven to rotate through downward movement of the top plate 5, so that the problem of saving production energy is achieved. When the top plate 5 returns upwards, the meshed gear 10 is driven to rotate reversely, the pawl 11 is reset under the action of the torsion spring 14, the pawl 11 rotates in the same direction as the step 121, so that no force is applied to the step 121, the index plate 12 does not rotate and remains static when the step 121 is not applied with force, and when the top plate 5 returns downwards after the return movement is finished, the rotating device drives the guide sleeve 8 to rotate again.
In one embodiment, the two sides of the contact block 6 are vertically provided with a blocking piece 61, and the width of the contact block 6 is greater than the width of the guide sleeve 8. The stator can appear exposing in plastic in-process part copper wire, and the contact 6 both sides set up separation blade 61, can draw in the copper wire plastic that exposes in, have further improved stator plastic quality. If the width of the contact block 6 is smaller than or equal to the width of the guide sleeve 8, the cambered surface of the contact block 6 cannot strike the guide sleeve 8 due to the blocking of the blocking piece 61 when striking the guide sleeve 8.
In one embodiment, a bearing is disposed between the top plate 5 and the guide post 2. The friction force between the top plate 5 and the guide post 2 in the up-and-down movement process is reduced, the maintenance of equipment is facilitated, and the error in the movement process of the top plate 5 can be reduced.
The above description is only one specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, and any changes or modifications made by those skilled in the art are included in the scope of the present invention.
Claims (5)
1. The utility model provides an automatic integer mould machine of generator stator, includes frame, its characterized in that: the machine frame comprises four guide posts which are vertically arranged, a cylinder mounting plate is arranged at the top end of each guide post, a cylinder is arranged on the cylinder mounting plate, a top plate is arranged on each guide post in a sliding sleeve mode, the cylinder is connected with the top plate, a contact block is arranged in the middle of the lower surface of the top plate, the contact block is in an arc shape with a downward opening, two support plates which are arranged in parallel are arranged right below the contact block, a slotted hole is formed in each support plate, a guide sleeve for positioning a stator is arranged in each slotted hole, guide sleeve shafts horizontally extend towards two sides of each guide sleeve, one end of each guide sleeve shaft is connected with a rotating device, each rotating device comprises a rack which is vertically arranged on the top plate, each rack is meshed with a gear, a pawl is arranged on one side face of each gear, each pawl is connected with each gear through a pawl shaft which is vertically arranged on each gear, each gear is coaxially connected with one end of a positioning pin, the other is detachably connected with each positioning pin, and the other is connected with each guide sleeve shaft, and the cross section of each positioning pin is square.
2. The automatic die setting machine for a stator of a generator according to claim 1, wherein: a torsion spring is sleeved between the pawl and the pawl shaft.
3. The automatic die setting machine for a stator of a generator according to claim 1, wherein: the indexing disc is uniformly provided with steps which are arranged anticlockwise, and the top end of the pawl is used for braking the steps.
4. The automatic die setting machine for a stator of a generator according to claim 1, wherein: the two sides of the contact block are vertically provided with baffle plates, and the width of the contact block is larger than that of the guide sleeve.
5. The automatic die setting machine for a stator of a generator according to claim 1, wherein: and a bearing is arranged between the top plate and the guide post.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710212067.5A CN106877585B (en) | 2017-04-01 | 2017-04-01 | Automatic die setting machine for generator stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710212067.5A CN106877585B (en) | 2017-04-01 | 2017-04-01 | Automatic die setting machine for generator stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106877585A CN106877585A (en) | 2017-06-20 |
| CN106877585B true CN106877585B (en) | 2023-09-08 |
Family
ID=59159764
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710212067.5A Active CN106877585B (en) | 2017-04-01 | 2017-04-01 | Automatic die setting machine for generator stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106877585B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2859917Y (en) * | 2005-12-26 | 2007-01-17 | 许晓华 | Stator winding coil shaping device |
| JP2007020251A (en) * | 2005-07-05 | 2007-01-25 | Asmo Co Ltd | Method and system for manufacturing stator, and the stator |
| CN102873403A (en) * | 2012-09-28 | 2013-01-16 | 广州嘉特利微电机实业有限公司 | Trimmer for inner bores of stators of refrigeration compressors |
| CN206595853U (en) * | 2017-04-01 | 2017-10-27 | 广东井得电机有限公司 | A kind of automatic mould preparation machine of generator unit stator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012206144A1 (en) * | 2012-04-16 | 2013-10-17 | Siemens Aktiengesellschaft | Drive device for a motor vehicle |
-
2017
- 2017-04-01 CN CN201710212067.5A patent/CN106877585B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007020251A (en) * | 2005-07-05 | 2007-01-25 | Asmo Co Ltd | Method and system for manufacturing stator, and the stator |
| CN2859917Y (en) * | 2005-12-26 | 2007-01-17 | 许晓华 | Stator winding coil shaping device |
| CN102873403A (en) * | 2012-09-28 | 2013-01-16 | 广州嘉特利微电机实业有限公司 | Trimmer for inner bores of stators of refrigeration compressors |
| CN206595853U (en) * | 2017-04-01 | 2017-10-27 | 广东井得电机有限公司 | A kind of automatic mould preparation machine of generator unit stator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106877585A (en) | 2017-06-20 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 514000 Fenglin Village, Zhuanshui Town, Wuhua County, Meizhou City, Guangdong Province, 188 Applicant after: Guangdong Jingde Electric Machinery Co.,Ltd. Address before: 514000 Fenglin Village, Zhuanshui Town, Wuhua County, Meizhou City, Guangdong Province, 188 Applicant before: GUANGDONG KINGTEC ELECTRICAL CO.,LTD. |
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| GR01 | Patent grant |