CN106877535A - Stacked DC brushless motor - Google Patents

Stacked DC brushless motor Download PDF

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Publication number
CN106877535A
CN106877535A CN201710238368.5A CN201710238368A CN106877535A CN 106877535 A CN106877535 A CN 106877535A CN 201710238368 A CN201710238368 A CN 201710238368A CN 106877535 A CN106877535 A CN 106877535A
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CN
China
Prior art keywords
coil
plate
stacked
rotating shaft
brushless motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710238368.5A
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Chinese (zh)
Inventor
钞晨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENZHEN SHIZUN TECHNOLOGY Co Ltd
Original Assignee
SHENZHEN SHIZUN TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHENZHEN SHIZUN TECHNOLOGY Co Ltd filed Critical SHENZHEN SHIZUN TECHNOLOGY Co Ltd
Priority to CN201710238368.5A priority Critical patent/CN106877535A/en
Publication of CN106877535A publication Critical patent/CN106877535A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Brushless Motors (AREA)

Abstract

The invention discloses a kind of stacked DC brushless motor, the rotating shaft in shell is fixed on including shell, by bearing, at least one piece magnet plate fixed evenly and at intervals in the rotating shaft, the magnet plate is respectively provided with 2n pole region perpendicular to two planes of rotating shaft, two opposite polarities of pole region adjacent on same plane, two the two of plane relative position pole region opposite polarities, the n is the natural number more than or equal to 2;It is fixed on the side shell uniformly to intert at least one piece coil plate for setting with the magnet plate, coil in the coil plate is at least one circle gear-like or the petal-like planar coil around rotating shaft arrangement, it has n double wedge shape or petal shape and a wire-entering head and a terminal, and coil two adjacent groups wire radially is located in adjacent pole region respectively.The present invention interacts by the way that magnet plate and coil plate are overlapping, it is possible to achieve the motor of the advantages of possessing low current high pulling torque and good heat dissipation effect.

Description

Stacked DC brushless motor
Technical field
The present invention relates to stacked DC brushless motor.
Background technology
The application of brshless DC motor is quite varied, such as unmanned plane, automobile, instrument, industrial industry control, automation and aviation Space flight etc..Generally speaking, brshless DC motor can be divided into three kinds of main application purposes:A period of time continuous loading application, two are Variable load application, three is positioning application.But continuous loading is mainly and is applied to certain rotating speed to rotary speed precision requirement Field not high, such as fan, hair-dryer etc., cost is relatively low and mostly opened loop control.Variable load is mainly and is applied to rotating speed The application changed in the range of certain is needed, has demand higher to motor speed characteristic and dynamic response time characteristic.Such as get rid of Dry machine and compressor etc., oil pump control, electric controller, the engine control in auto industry field etc., cost is relatively higher.Greatly Most Industry Controls and the application for automatically controlling aspect belong to positioning application, the conveying of energy are often completed, so to rotating speed Dynamic response and torque have special requirement, the requirement to controller is also higher.When testing the speed may with photoelectricity and some Synchronizer.Process control, Mechanical course and transport control etc. much belong to this kind of application.But, it is of the prior art straight Flow brushless electric machine there is also some problems, for example:Power-weight ratio is relatively low.Low current high pulling torque cannot be realized.For what is generated electricity It is inefficient.Powerful motor feels hot is excessive, and energy dissipation is more, and radiating constitutes very big problem etc..
The content of the invention
The present invention is in order to solve the above-mentioned problems in the prior art, it is proposed that a kind of stacked DC brushless motor, Shell, two ends including being made up of front/rear cover and side shell are arranged on the rotating shaft in shell by bearing respectively, in the rotating shaft At least one piece magnet plate fixed evenly and at intervals, the magnet plate is respectively provided with 2n magnetic pole perpendicular to two planes of rotating shaft Area, two opposite polarities of pole region adjacent on same plane, two the two of plane relative position pole region opposite polarities, The n is the natural number more than or equal to 2;It is fixed on the side shell uniformly to intert at least one piece line for setting with the magnet plate Girth sheets, the coil in the coil plate is at least one circle gear-like or the petal-like planar coil around rotating shaft arrangement, its tool There are n double wedge shape or petal shape and a wire-entering head and a terminal, the coil two adjacent groups are radially Wire respectively be located at adjacent pole region in.
The present invention, as a part for rotor, by the use of coil as a part for stator, is led to using magnet plate by coil Electric cutting magnetic line, produces power tangentially to be rotated so as to drive rotor, and processing method is simple, is especially suitable for volume production.By It is uniformly distributed and is constituted by multiple distributed small coils and small magnetite in coil plate and magnet plate, therefore the space in motor housing It is fully used, for the motor of the prior art of equal-wattage and moment of torsion, the present invention can realize motor body Long-pending significantly diminution.Compared with other motors of the prior art, motor of the invention does not use iron core, and weight significantly mitigates, Meanwhile, the mode for employing full blast make use of the magnetic field of permanent magnet, and total usage amount of permanent magnet is not high, therefore motor is total The further lightweight of weight.Exactly because also make use of the most high-intensity magnetic field produced by permanent magnet, coordinate corresponding coil plate, both With reference to special structure cause that hot-wire coil works in the most strong region in magnetic field forever, maximum data-collection effect can be obtained Rate.Therefore, of the invention because effective operating fields intensity is high, coil is more, and coil effective length is very long, therefore can be produced after energization Very big turning moment, and the electrical current in coil only needs to low current, caloric value is small, and can realize low current High pulling torque, further because coil be distributed must be than more uniform, therefore caloric value is remarkably decreased, and multilayer is uniformly distributed knot Structure is also advantageous to radiating.
Brief description of the drawings
Fig. 1 is the installation diagram of one embodiment of the invention;
Fig. 2 is the explosive view of one embodiment of the invention;
Fig. 3 is the structural representation of rotating shaft of the present invention;
Fig. 4 is position corresponding with magnetite schematic top plan view after Hall element of the present invention assembling;
Fig. 5 is that air-flow when motor of the present invention works moves towards figure;
Fig. 6 is the structural representation of the embodiment of coil plate of the present invention;
Fig. 7 is the blown-up partial detail of Fig. 6 of the present invention;
Fig. 8 is the position relationship schematic diagram of layer line circle of the invention and magnet plate;
Fig. 9 is the position relationship schematic diagram of two-layer coil of the present invention and magnet plate.
Label declaration:1st, protecgulum, 2, bonnet, 3, side shell, 4, bearing, 5, rotating shaft, 6, magnet plate, 7, coil plate, 8, dust-proof Lid, 9, spacer, 10, key, 11, Hall element plate, 12, Hall element, 13, spacer bar, 14, solder joint.
Specific embodiment
Principle of the invention and method are described in detail below in conjunction with the accompanying drawings.
Fig. 1, Fig. 2 give a specific composition embodiment of stacked DC brushless motor of the invention, the embodiment The inner side of the shell of middle protecgulum 1, bonnet 2 and side shell 3 composition motor, protecgulum 1 and bonnet 2 is respectively equipped with two criss-cross supports 8, two bearings 4 are separately mounted to the center of support 8, and the two ends of rotating shaft 5 are fixed on the support in shell by bearing 4, and One end of rotating shaft 5 is extend out to outside shell through protecgulum 1, and the end of the other end is provided with spacing disk 51, and spacing disk 51 is located at branch The outside of frame, inner ring and the rotating shaft 5 of bearing 4 are fixed, and outer ring is fixed with axle bearing mount portion, and ball is provided between inner ring and outer ring, Relatively rotate Internal and external cycle.
The magnet plate of at least one circle is fixed in rotating shaft 5, in this embodiment, six is secured in rotating shaft evenly and at intervals Block magnet plate 6, it is evenly spaced by spacer 9 between magnet plate 6, it is ensured that spacing identical relative gap, with reference to Fig. 3, rotating shaft edge Its axial direction is provided with key 10 on its external wall, and corresponding draw-in groove is respectively equipped with magnet plate 6 and spacer 9, by key 10 and card Groove carries out spacing preventing magnet plate 6 with respect to pivot.
As shown in figure 4, magnet plate 6 is respectively provided with the 2n pole region of decile arrangement, this hair perpendicular to two planes of rotating shaft Bright middle n is the natural number more than or equal to 2, that is, the pole region for having point arrangement such as 4 or more even numbers, and adjacent pole area Magnetic is conversely, 6 two opposite polarities of plane relative position of magnet plate.In the present embodiment, have in a plane of magnet plate 6 There are 16 pole regions, 8 S poles and 8 N poles are intervally arranged successively, the magnet plate 6 can be by 8 shape size identical independences Sector electromagnet be spliced, it would however also be possible to employ plane the two poles of the earth note magnetic technique form 16 magnetic respectively on the two sides of magnet plate Polar region.
As shown in figure 5, when rotor is rotated, it will produce certain centrifugal force, air is caused to be run toward surrounding.The present embodiment In, fresh air inlet is provided near the place of rotating shaft on front/rear cover, when rotating, the centrifugal force of generation makes air-flow to four to rotor Week scatters, and is forming relative vacuum near the region of rotating shaft.The vacuum is again by outside gas from the fresh air inlet near rotating shaft Suction, enters into motor housing, and the magnet plate of rotation continues to beat air-flow to surrounding at a high speed, the exhaust vent set from the shell of side Outflow, completes airflow circulating.So, the heat that motor lines girth sheets is produced can rapidly be scattered to motor by the air-flow of the flowing Outward, it is ensured that the operating ambient temperature of motor.Therefore, motor can be worked with very big power, realize very big energy density.
As shown in Figure 6 to 7, fixed at least one piece coil plate 7 on the inwall of side shell 3, near the position of side shell between support Put and secure four spacer bars 13, identical position is all provided with evenly spaced draw-in groove on four spacer bars 13, four spacer bars are located at Four draw-in grooves in same plane one piece of edge of coil plate can be carried out it is spacing, ensure coil plate interval it is uniform.Coil Plate 7 also has two planes perpendicular to rotating shaft, and at least one plane is provided with coil with a magnetite in the middle of the two planes Magnetic pole in one plane of plate interacts, and the centre of coil plate 7 has opened up the rotation hole for being available for axis of rotation, rotation hole Internal diameter only to be slightly greater than the external diameter of rotating shaft, therefore, allow coil plate and the magnet plate to have larger relative area, can set Put the magnetite and coil of interaction.Coil in coil plate is at least one circle gear-like or petal-like around rotating shaft arrangement Planar coil, it has n double wedge shape or petal shape, that is, can distinguish position with 2n wire radially In in 2n pole region, and the sense of current of two adjacent groups wire is inevitable conversely, being for example located at the electric current of the extremely interior wires of N from edge When radial direction from the inside to the outside, positioned at S extremely interior wire electric current then along radial direction from outside to inside, therefore its produce Active force will be consistent.In the present invention, coil can carry out coiling and form multi-turn gear-like or petal-like flat by a helical Planar coil.Or can also using millimeter or submillimeter magnitude monoblock sheet copper by vertical etch or laser cutting or its He forms multi-turn gear-like or petal-like planar coil at method, and the number of turns of coil can be made to double, and reaching corresponding impedance will Ask, and each coil only has a wire-entering head and a terminal(With reference to Fig. 6), solder joint is considerably less, is highly susceptible to volume production, Wherein wire-entering head is connected with the solder joint on the shell of side, and the solder joint will be electrically connected to the power supply of motor, the weldering on terminal and coil plate Point connection, in parallel or string can be carried out between the solder joint in each coil plate by one or more wire parallel to rotating shaft Connection.
As shown in figure 8, coil plate 7 and the concentric of magnet plate 6 are set, i.e., the center of magnet plate 6, coil plate 7 is in rotating shaft Central axis on, coil plate 7 and magnet plate 6 are uniformly interspersed to be set, i.e., coil plate 7 can be closed with magnet plate to correspond System, or polylith coil plate be interspersed between polylith magnet plate, or polylith magnet plate be interspersed in polylith coil plate it Between.In this embodiment, fixed five pieces of coil plates 7 on side shell inwall, every piece of coil plate 7 all extend into two pieces evenly and at intervals Between magnet plate 6.It is clear in order to show in figure, a design sketch when layer line circle is overlooked with magnet plate is illustrate only, in coil plate 7 Coil have 8 petal shapes, one has 16 groups of wires along radial direction, respectively in 16 pole regions.
As shown in figure 9, two-layer or three layers of above-mentioned planar coil can also be set, per mutually insulated between layer line circle, pass through The mode of insulated paint is coated, neither increasing the thickness of coil plate can well realize insulation again, in addition to the insulation mode, Those skilled in the art can also use other usual insulating meanses, belong in protection scope of the present invention.If set Two-layer coil, as two-phase controlled motor, the respective driving current of two-layer coil differ 90 degree of phases, the position of two-layer coil Difference 90/(Every layer of number of gears or petal number/2).If three layer line circles, as three-phase controlled motor, three each self-powereds of layer line circle Streaming current differs 60 degree of phases, and the position of three layer line circles each staggers 60/(Every layer of number of gears or petal number/2)Degree.For example, Fig. 9 Example in, a layer line circle can be respectively provided with two faces of coil plate, altogether two-layer coil, 90/16/2=11.25, therefore Position between two-layer coil should stagger 11.25 degree.It is clear for the purposes of display in figure, illustrate only two-layer coil and magnetite The corresponding relation of plate, in original state, i.e., when motor does not work, has a layer line circle to meet coil two adjacent groups radially Wire respectively be located at adjacent pole region in.
By said structure, protecgulum 1, bonnet 2, side shell 3 and coil plate 7 turn into fixed stator, magnet plate 6, , used as rotatable mover, in the structure, can be made for magnet plate as far as possible thin by we, for example, can use for spacer 9 and rotating shaft 5 The magnetite of grade thickness, by setting multiple spaced thin magnet plates, make two neighboring magnet plate close clearance it Middle to there is extremely strong axial magnetic field, laminar coil plate is inserted in above-mentioned high-intensity magnetic field gap, after coil electricity, will be produced non- Often big rotating torque.By overlapping, the multiplication of achievable above-mentioned rotating torque of multiple magnet plates and coil plate.Therefore, originally The electric machine structure of invention has high electromechanical conversion efficiency, high space availability ratio, high power-weight ratio and power Volume ratio.
The inner side of bonnet can also install Hall element plate 11, two Hall elements are installed with Hall element plate 11 and come true Recognize the turned position of rotating shaft and count.
With reference to Fig. 4, two Hall elements 12 1 on Hall element plate are located in the pole region of relatively high magnetism(N poles or S It is extremely interior), another Hall element 12 is located in the weaker region of magnetic, i.e., in the middle of two adjacent pole regions, when magnet plate 6 During rotation, two signals of the output of Hall element 12 are triangular wave or sine wave that phase difference is 90 degree.Can be with accurate feedback The position of magnetite and angle.The feedback signal detected by Hall element can be controlled to the rotating speed of motor, realize turning Speed is adjustable, it is possible to carry out brake control by control chip, and the break-make of control coil electric current disclosure satisfy that high precision will Ask.
The coil plate 7 and the combination of magnet plate 6 be given except Fig. 1, Fig. 2, may be used also between coil plate 7 and magnet plate 6 So that with other diversified combinations, the particular number of combination is 0.5*m groups, and m is the natural number more than or equal to 2.Example Particular number such as coil plate 7 and magnet plate 6 can be 1 group(One coil plate and a magnet plate mutual cooperation effect);1.5 Group(Two coil plates are located at a coil plate is set between a magnet plate both sides, or two magnet plates respectively);2 groups(Two Individual coil plate and two magnet plates)... wait other groups.When magnet plate 6 is more than 2, two relative phases of two pieces of magnet plates The opposite polarity of relative pole region on opposite, so being the active force for attracting each other between magnet plate.Can be between coil plate 7 Series connection, it is also possible in parallel.An optimal resistance value and control electric current value can be so reached, and torque can be met not With demand and power, the specific requirement of radiating etc..And the size of motor of the present invention is very flexible.
Above-mentioned various embodiments of the invention are by two kinds of standard packages(Magnet plate and coil plate)Simple interactive stacking Form, thus it is more much higher than the production of other motors.In addition, the number by controlling lamination, can facilitate the outer of controlled motor The various performance parameters such as shape size, power output and torque, very flexibly.In other embodiments, can also be in protecgulum with after Two axle bearing mount portions are stretched out in the center of lid in opposite directions, are used for being respectively mounted bearing in it.And conductive sheet metal is except using copper Beyond plate, other conductive sheet metals, such as aluminium sheet can also be used to belong within protection scope of the present invention.
Embodiments above is only used to illustrate structure of the invention, and one of ordinary skill in the art is in the present invention Design under can make various deformation and change, these deformation and change be included within protection scope of the present invention.

Claims (10)

1. a kind of stacked DC brushless motor, including pass through bearing respectively by shell, two ends that front/rear cover and side shell are constituted Rotating shaft in shell, it is characterised in that:
At least one piece magnet plate fixed evenly and at intervals in the rotating shaft, the magnet plate is equal perpendicular to two planes of rotating shaft With 2n pole region, two opposite polarities of pole region adjacent on same plane, two the two of plane relative position magnetic Polar region opposite polarity, the n is the natural number more than or equal to 2;
It is fixed on the side shell uniformly to intert at least one piece coil plate for setting, the line in the coil plate with the magnet plate Circle is at least one circle gear-like or the petal-like planar coil around rotating shaft arrangement, and it has n double wedge shape or petal Shape and a wire-entering head and a terminal, coil two adjacent groups wire radially are located at adjacent magnetic respectively In polar region.
2. stacked DC brushless motor as claimed in claim 1, it is characterised in that the coil uses unitary conductive metal Plate forms gear-like or petal-like planar coil by etching or laser cutting, or coil forms tooth by a helical coiling Colyliform or petal-like planar coil.
3. stacked DC brushless motor as claimed in claim 2, it is characterised in that it is mutual that the coil plate is provided with two-layer The planar coil of insulation, the driving current between two-layer planar coil differs 90 degree of phases, the position of two-layer planar coil Difference 90/n degree.
4. stacked DC brushless motor as claimed in claim 2, it is characterised in that the coil plate is provided with three layers mutually The planar coil of insulation, the driving current between three layer plane coils differs 60 degree of phases, the position of three layer plane coils 60/n degree is differed successively.
5. stacked DC brushless motor as claimed in claim 1, it is characterised in that near rotating shaft on the front/rear cover Position is provided with fresh air inlet, and the side shell is provided with exhaust vent, and the magnet plate is provided with air-permeating hole.
6. stacked DC brushless motor as claimed in claim 1, it is characterised in that the quantity of the magnet plate be 2 pieces and During the above, Liang Ge magnetites area opposite polarity relative on two opposite faces of adjacent two pieces of magnet plates.
7. stacked DC brushless motor as claimed in claim 1, it is characterised in that the stacked DC brushless motor is also Including installed in the protecgulum or after the Hall element plate of at least two Hall elements that covers, for receiving the Hall element The feedback signal of plate carries out the control chip of break-make control to the electric current of the coil board coil.
8. stacked DC brushless motor as claimed in claim 7, it is characterised in that at least on the Hall element plate Individual Hall element is located in a pole region, and at least one Hall element is located in the middle of two adjacent pole regions.
9. stacked DC brushless motor as claimed in claim 1, it is characterised in that the pole plate is by n block independence magnetites It is spliced, or described pole region is formed in two planes of magnet plate using plane note magnetic technique.
10. stacked DC brushless motor as claimed in claim 1, it is characterised in that the inner side of the front/rear cover sets respectively There are two cross brackets, the bearing is located at cross bracket center, spacer is cased with the rotating shaft for being spaced magnet plate, Spacer bar is provided between the cross bracket, spacer bar position corresponding with the coil plate side is provided with draw-in groove.
CN201710238368.5A 2017-04-13 2017-04-13 Stacked DC brushless motor Pending CN106877535A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710238368.5A CN106877535A (en) 2017-04-13 2017-04-13 Stacked DC brushless motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710238368.5A CN106877535A (en) 2017-04-13 2017-04-13 Stacked DC brushless motor

Publications (1)

Publication Number Publication Date
CN106877535A true CN106877535A (en) 2017-06-20

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CN201710238368.5A Pending CN106877535A (en) 2017-04-13 2017-04-13 Stacked DC brushless motor

Country Status (1)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102035331A (en) * 2010-12-23 2011-04-27 陈国宝 Multi-center iron core coil-free permanent magnet motor
CN102265483A (en) * 2008-12-18 2011-11-30 斯马工程有限公司 Axial flux motor and generator assemblies
CN203883618U (en) * 2014-05-15 2014-10-15 镇江东方康驰电机制造有限公司 Iron-core-free axial magnetic field permanent magnetism generator heat radiation structure
US20160329796A1 (en) * 2014-01-21 2016-11-10 Manabu Yagi Power generation device, armature structure for power generation device, and method for manufacturing armature
CN106341017A (en) * 2016-10-09 2017-01-18 常州工学院 Disc type unit lamination coreless DC motor
CN206628909U (en) * 2017-04-13 2017-11-10 深圳市世尊科技有限公司 Stacked DC brushless motor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102265483A (en) * 2008-12-18 2011-11-30 斯马工程有限公司 Axial flux motor and generator assemblies
CN102035331A (en) * 2010-12-23 2011-04-27 陈国宝 Multi-center iron core coil-free permanent magnet motor
US20160329796A1 (en) * 2014-01-21 2016-11-10 Manabu Yagi Power generation device, armature structure for power generation device, and method for manufacturing armature
CN203883618U (en) * 2014-05-15 2014-10-15 镇江东方康驰电机制造有限公司 Iron-core-free axial magnetic field permanent magnetism generator heat radiation structure
CN106341017A (en) * 2016-10-09 2017-01-18 常州工学院 Disc type unit lamination coreless DC motor
CN206628909U (en) * 2017-04-13 2017-11-10 深圳市世尊科技有限公司 Stacked DC brushless motor

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Application publication date: 20170620