Disclosure of Invention
In order to overcome the technical defects, the invention provides a cold recycling rotor and a pavement cold recycling machine, which can prolong the service life of the rotor and save the construction cost.
In order to solve the technical problem, the invention provides a cold regeneration rotor which comprises a main milling cutter part and edge cutter parts arranged at two ends of the main milling cutter part, wherein each edge cutter part comprises an edge cutter assembly and support mechanisms arranged at two ends of the main milling cutter part, and the edge cutter assemblies are detachably arranged on the support mechanisms.
Furthermore, the edge cutter assembly comprises at least two edge cutter assembly split bodies, each edge cutter assembly split body comprises an edge cutter and an arc-shaped plate, the edge cutters are fixedly arranged on the arc-shaped plates, the supporting mechanism comprises a ring sleeve, and the at least two edge cutter assembly split bodies are inserted into the ring sleeve through the arc-shaped plates so as to be detachably arranged on the supporting mechanism.
Further, the arc has first radial orientation face, first circumferential orientation face and first axial orientation face, and the ring cover has second radial orientation face, second circumferential orientation face and second axial orientation face, first radial orientation face and second radial orientation face location fit, first circumferential orientation face and second circumferential orientation face location fit, first axial orientation face and second axial orientation face location fit, realize from this that the arc cartridge is sheathe in at the ring.
Further, the edge cutter assembly further comprises a bolt, and the arc-shaped plate is fastened on the ring sleeve through the bolt.
Furthermore, limit sword subassembly components of a whole that can function independently includes a plurality of limit swoves, and a plurality of limit swoves arrange the setting in proper order equidistant ground and from inside to outside in the circumference of arc and the axial, and a plurality of limit swoves are located same straight line.
Furthermore, two side cutters which are close to each other in the axial direction in the split body of any side cutter and the rest side cutter components are arranged in a staggered mode at equal intervals in the axial direction.
Further, in the same edge cutter assembly split body, the cutting radiuses of the edge cutters are sequentially reduced along the direction from inside to outside.
Furthermore, in the same edge cutter assembly split body, included angles of the axes of the edge cutters relative to the end face of the arc-shaped plate are sequentially increased along the direction from inside to outside.
Furthermore, the axis of any edge knife forms a preset included angle relative to the end surface of the arc-shaped plate, so that the knife holder of the edge knife does not exceed the knife tip of the edge knife in the axial direction.
Further, the edge cutter part is of a circumferential symmetrical structure.
Further, the edge cutter assembly comprises 4 edge cutter assembly split bodies, and each edge cutter assembly split body comprises 4 edge cutters.
The invention also provides a pavement cold recycling machine which comprises the cold recycling rotor.
Therefore, based on the technical scheme, the cold regeneration rotor is characterized in that the edge cutter part is designed into a structure consisting of the edge cutter component and the supporting mechanisms arranged at the two ends of the main milling cutter part, the edge cutter component is detachably arranged on the supporting mechanisms, the edge cutter component can be conveniently replaced on the whole machine, when the edge cutter is worn and failed, a group of new edge cutter components can be quickly arranged on the original cold regeneration rotor, the service life of the whole rotor is prolonged, and the construction cost is saved. The pavement cold recycling machine also has the beneficial technical effects correspondingly.
Detailed Description
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
The embodiments of the present invention are intended to explain the concept of the present invention, the technical problems to be solved, the technical features constituting the technical solutions, and the technical effects to be brought about. The description of the embodiments is not intended to limit the present invention. In addition, the technical features of the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In an exemplary embodiment of the cold recycling rotor of the present invention, as shown in fig. 1 and 2, the cold recycling rotor includes a main milling cutter portion 1 and edge cutter portions 2 installed at two ends of the main milling cutter portion 1, each edge cutter portion 2 includes an edge cutter assembly 21, an end cutter assembly 22, and a support mechanism 23 disposed at two ends of the main milling cutter portion 1, the edge cutter assembly 21 is detachably installed on the support mechanism 23, and the end cutter assembly 22 is fixedly installed on the support mechanism 23.
In the illustrated embodiment, the main milling cutter portion 1 is composed of a drum 11, a support plate 12, and a main milling cutter assembly 13, wherein the main milling cutter assembly 13 is fixed on the support plate 12 by welding, and the support plate 12 is fixed on the drum 11 by welding. Cold regeneration rotor is through designing into the structure that is become by limit sword subassembly 21 and the supporting mechanism 23 that sets up at main milling cutter portion both ends with limit sword portion 2, limit sword subassembly 21 detachably installs on supporting mechanism 23, found sword subassembly 4 through welded fastening to supporting mechanism 23 on, supporting mechanism 23 passes through welded fastening on rotary drum 11, limit sword subassembly 21 can conveniently be changed on the complete machine, when limit sword wearing and tearing became invalid, can install a set of new limit sword subassembly fast on former cold regeneration rotor, the service life of whole rotor has been improved, construction cost is saved. Preferably, the edge blade part 2 has a circumferentially symmetrical structure, which is beneficial to improve the cutting area and the cutting efficiency of the edge blade part 2.
In a preferred embodiment of the cold-recycling rotor of the present invention, as shown in fig. 3 and 4, the edge blade assembly 21 includes at least two edge blade assembly split bodies, each edge blade assembly split body includes an edge blade 211 and an arc-shaped plate 212, the edge blade 211 is fixed on the arc-shaped plate 212, the supporting mechanism 23 includes a ring sleeve, and the at least two edge blade assembly split bodies are inserted into the ring sleeve through the arc-shaped plate 212, so as to detachably mount the edge blade assembly 21 on the supporting mechanism 23. The edge cutter assembly 21 is designed into a structure formed by at least two edge cutter assembly split bodies, the structural form that the edge cutter assembly split bodies are 4 is shown in fig. 3 and 4, and the edge cutter assembly split bodies are inserted in the ring sleeve through the arc-shaped plates 212, so that the replacement is convenient and fast, and the efficiency is high.
Further, as shown in fig. 4, the arc-shaped plate 212 has a first radial positioning surface a, a first circumferential positioning surface C, and a first axial positioning surface E, the ring sleeve has a second radial positioning surface B, a second circumferential positioning surface D, and a second axial positioning surface F, the first radial positioning surface a and the second radial positioning surface B are in positioning fit, and the position of the arc-shaped plate 212 is defined in the radial direction r; the first circumferential positioning surface C is matched with the second circumferential positioning surface D in a positioning mode, and the position of the arc-shaped plate 212 is limited in the circumferential direction w; the first axial positioning surface E is matched with the second axial positioning surface F in a positioning way, and the position of the arc-shaped plate 212 is limited in the axial direction z; this achieves that the curved plate 212 is inserted into the sleeve, so that the curved plate 212 can effectively absorb the milling resistance in the direction of the drum axis 20. Still further, as shown in fig. 3 and 4, the edge knife assembly 21 further includes a bolt 213, and the arc plate 212 is fastened to the collar by the bolt 213, so that the arc plate 212 can be quickly detached.
As an improvement to the above embodiment, as shown in fig. 5, the edge cutter assembly includes a plurality of edge cutters 211, the edge cutters 211 are sequentially arranged from inside to outside at equal intervals in the circumferential direction and the axial direction of the arc-shaped plate 212, and the edge cutters 211 are located on the same straight line, so that the cutters sequentially cut into the road surface, and the rotor can be guaranteed to cut stably.
It should be noted that "inside" in the inside-out direction in the present invention refers to a position where the edge knife assembly is close to the drum 11, and correspondingly, "outside" refers to a position where the edge knife assembly is far from the drum 11, taking the embodiment shown in fig. 5 as an example, the edge knife assembly 21 is unfolded in the circumferential direction, and the at least two edge knife assembly split bodies include four edge knife assembly split bodies: the first side cutter assembly split body 21-1, the second side cutter assembly split body 21-2, the third side cutter assembly split body 21-3 and the fourth side cutter assembly split body 21-4, wherein the first side cutter assembly split body 21-1 is provided with a first group of side cutters 211-1, 211-2, 211-3 and 211-4; the second side cutter component split body 21-2 is provided with a second group of side cutters 211-5, 211-6, 211-7 and 211-8; the third blade assembly division body 21-3 has a third set of edge blades 211-9, 211-10, 211-11 and 211-12, and the fourth blade assembly division body 21-4 has a fourth set of edge blades 211-13, 211-14, 211-15 and 211-16, each set of blades being located on an arc-shaped plate 212. As shown in FIG. 5, in the same side cutter assembly split body, the intervals of adjacent side cutters in the axial z direction are all 2T, and the side cutters 211-1, 211-2, 211-3 and 211-4 are sequentially arranged outwards along the axial z direction to form a straight line, so that the cutters sequentially cut into the road surface, and the rotor is ensured to cut stably. The side cutters 211-1, 211-2, 211-3 and 211-4 of the first side cutter assembly split body 21-1 are respectively overlapped with the side cutters 211-9, 211-10, 211-11 and 211-12 of the third side cutter assembly split body 21-3 after rotating for 180 degrees along the rotor axis, the side cutters 211-5, 211-6, 211-7 and 211-8 of the second side cutter assembly split body 21-2 are respectively overlapped with the side cutters 211-13, 211-14, 211-15 and 211-16 of the fourth side cutter assembly split body 21-4 after rotating for 180 degrees along the rotor axis, namely, two cutters are arranged on the same section line, the cutting working condition of the side cutters is worse than that of a main milling cutter, and the cutting capability of the side cutters is favorably enhanced by arranging the two cutters at the same section line position.
As a further improvement to the above embodiment, as shown in fig. 5, two side cutters 211 that are axially close to each other in the split body of any side cutter 211 and the rest of the side cutter assembly are arranged in a staggered manner at equal intervals in the axial direction z, which is beneficial to increasing the cutting area of the side cutters and improving the cutting efficiency. Taking the embodiment shown in fig. 5 as an example, the distance between the side blade 211-6 of the second side blade assembly division 21-2 and the side blades 211-2 and 211-3 of the first side blade assembly division 21-1 in the axial direction z is T, so that the side blades have cutting capability at each position, and the cutting efficiency is obviously improved.
As a preference for the above embodiment, as shown in fig. 6, in the same edge blade assembly body, the cutting radii R of the plurality of edge blades 211 decrease in order in the direction from the inside to the outside. Taking the embodiment shown in fig. 5 and 6 as an example, the cutting radii R of the side blades 211-1, 211-2, 211-3, and 211-4 of the first side blade assembly division 21-1 are sequentially decreased, and the cutting radii R of the side blades 211-9, 211-10, 211-11, and 211-12 of the third side blade assembly division 21-3 are sequentially decreased, that is, the cutting radii R of the side blades close to the end surface of the rotor are smaller. Because the edge cutters 211-4 and 211-12 are positioned at the outermost edge of the rotor, the cutting working condition is the worst, and the cutting load of the edge cutters 211-4 and 211-12 can be effectively reduced by reducing the cutting radius so as to prevent the edge cutters from being worn too fast.
As a further preferable mode for the above embodiment, as shown in fig. 7, in the same edge blade assembly division body, the included angles β of the axes of the plurality of edge blades 211 with respect to the end surface of the arc plate 212 are sequentially increased in the direction from the inside to the outside. Taking the embodiment shown in fig. 7 as an example, the included angles β of the axes of the side blades 211-1, 211-2, 211-3, and 211-4 of the first side blade assembly body 21-1 with respect to the end surface of the arc-shaped plate 212 are sequentially increased from inside to outside, which is suitable for the position of the blade assembly in the axial z direction, and the side blades far away from the end surface of the rotor only need a smaller included angle β to ensure that the blade assembly is within the protection range of the side blades, and the smaller included angle β is beneficial to reducing the cutting resistance. Furthermore, as shown in fig. 7, the axis of any edge blade 211 forms a predetermined included angle with respect to the end surface of the arc plate 212, so that the blade seat of the edge blade 211 does not exceed the blade tip 2111 of the edge blade 211 in the axial direction, the entire edge blade 211 is ensured to be within the protection range of the blade tip 211, and the abrasion of the blade seat of the edge blade 211 by the road groove is avoided, so as to protect the edge blade.
The invention also provides a pavement cold recycling machine which comprises the cold recycling rotor. The cold regeneration rotor can prolong the service life of the rotor and save construction cost, and accordingly, the pavement cold regenerator also has the beneficial technical effects, and is not repeated herein.
The above-described embodiments are described in detail with reference to examples, but the present invention is not limited to the described embodiments. For example, the blade assembly divisions may be provided in 3, 5, 6 or even more. It will be apparent to those skilled in the art that various changes, modifications, equivalents and variations can be made in these embodiments without departing from the spirit and scope of the invention.