CN106868742B - Umbrella fabric dyeing and finishing machine - Google Patents
Umbrella fabric dyeing and finishing machine Download PDFInfo
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- CN106868742B CN106868742B CN201710181845.9A CN201710181845A CN106868742B CN 106868742 B CN106868742 B CN 106868742B CN 201710181845 A CN201710181845 A CN 201710181845A CN 106868742 B CN106868742 B CN 106868742B
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- 239000004744 fabric Substances 0.000 title claims abstract description 161
- 238000004043 dyeing Methods 0.000 title claims abstract description 123
- 238000010409 ironing Methods 0.000 claims abstract description 55
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 47
- 239000000975 dye Substances 0.000 claims description 45
- 238000007789 sealing Methods 0.000 claims description 39
- 238000004321 preservation Methods 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 20
- 238000005192 partition Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 239000010409 thin film Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 4
- 238000000638 solvent extraction Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 20
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000009826 distribution Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 12
- 239000010408 film Substances 0.000 description 11
- 239000007788 liquid Substances 0.000 description 11
- 230000009471 action Effects 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000006641 stabilisation Effects 0.000 description 4
- 238000011105 stabilization Methods 0.000 description 4
- 125000003003 spiro group Chemical group 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides an umbrella fabric dyeing and finishing machine, and belongs to the technical field of machinery. It has solved the inconvenient problem of current dyeing and finishing machine. The umbrella fabric dyeing and finishing machine comprises a rack, a cloth feeding roller, a dyeing chamber, an ironing chamber and a cloth roller, wherein the cloth feeding roller, the dyeing chamber, the ironing chamber and the cloth roller are arranged on the rack, a dyeing box is arranged on one side of the rack, a support plate is arranged in the dyeing chamber, two support plates form a dyeing area between the two support plates, spray heads are fixed on two opposite sides of the two support plates, a plurality of spray heads are arranged on each support plate, the distribution direction of the spray heads is vertical to the fabric conveying direction, a strip-shaped flow passage is arranged on each support plate, the spray heads are communicated with the flow passage, a dye conveying pump is also arranged in the dyeing chamber, the inlet of the dye conveying pump is communicated with the dye box through a pipeline, one end of the flow passage is closed, the other end of the flow passage is open, and the open end of the flow passage is communicated with the outlet of the dye conveying pump through a telescopic connecting piece; the dyeing and finishing machine also comprises two lifting mechanisms which can respectively drive the two supporting plates to move up and down. The invention has the advantage of convenient use.
Description
Technical Field
The invention belongs to the technical field of machinery, and relates to a dyeing and finishing machine, in particular to an umbrella fabric dyeing and finishing machine.
Background
The umbrella fabric needs to be dyed and ironed during production so as to produce the colorful and smooth umbrella fabric. In the above process, the dyeing and finishing machine plays an important role.
An integrated dyeing and finishing machine as disclosed in the chinese patent library (application number: 201521022062.9; authorization notice number: CN 205347740U comprises a frame, wherein a dyeing area and an ironing area are arranged on the frame, the dyeing area is positioned in front of the ironing area along the running direction of the cloth, a cloth feeding roller, a cloth pulling roller and a middle roller are arranged in the dyeing area, the cloth feeding roller is arranged at the upper left corner of the frame, the middle roller and the cloth pulling roller are positioned below the cloth feeding roller, the middle roller is positioned at the lower left of the cloth pulling roller, two rows of spray heads are arranged between the middle roller and the cloth pulling roller, the two rows of spray heads are symmetrically arranged on the frame, and an area formed between the two rows of spray heads is a cloth passing area; the ironing area is provided with a steam device and three ironing rollers, and the steam device is positioned between the cloth spreading roller and the ironing rollers and is positioned below the cloth spreading roller and the ironing rollers.
The above dyeing and finishing machine has a problem: form the dyeing zone between two rows of shower nozzles, the size in dyeing zone needs just can ensure the dyeing quality according to the thickness adjustment of surface fabric. However, in the above dyeing and finishing machine, since each spray nozzle is independently fixed to the frame, the spray nozzles need to be detached one by one and reinstalled to adjust the size of the dyeing area, and the whole operation process is complicated.
Disclosure of Invention
The invention aims to provide an umbrella fabric dyeing and finishing machine aiming at the problems in the prior art, and solves the technical problem of how to improve the use convenience.
The purpose of the invention can be realized by the following technical scheme: the umbrella fabric dyeing and finishing machine comprises a rack, a cloth feeding roller, a dyeing chamber, a finishing chamber and a cloth winding roller which are arranged on the rack and sequentially arranged along a fabric conveying direction, wherein both sides of the dyeing chamber and the finishing chamber are respectively provided with a cloth inlet and a cloth outlet, a finishing mechanism for finishing the fabric is arranged in the finishing chamber, and a dyeing box is arranged on one side of the rack; still be equipped with two motors in the frame, two the backup pad on the back of the body equal vertical lead screw that is equipped with of both sides mutually, the lead screw rotationally sets up in the dyeing chamber and two lead screws rotate by two motor drive respectively, and equal spiro union has the nut on two lead screws, and two lead screws still all overlap outward and have the connecting cylinder, and first bearing and nut axial fixity are passed through to connecting cylinder one end, and the connecting cylinder other end is fixed with the backup pad.
The using process of the dyeing and finishing machine is as follows: the fabric is input by a cloth feeding roller and enters a dyeing area through a cloth inlet; the dye in the dye box is pumped into the flow channel by the dye delivery pump and is sprayed out by the spray head so as to dye the front and back surfaces of the fabric simultaneously; after dyeing is finished, the fabric extends out of the dyeing chamber through the fabric outlet under the action of the cloth roller, then is input into the ironing chamber from the fabric inlet on the ironing chamber and is ironed and leveled by the ironing mechanism, and finally is output from the fabric outlet on the ironing chamber and is rolled up by the cloth roller.
The manner of adjusting the size of the stained area is as follows: the motor works to drive the screw rod to rotate so as to drive the nut to move up and down in a rotating mode, and the nut is converted into the up-and-down movement of the connecting cylinder under the action of the first bearing, so that the positions of the two supporting plates are changed, and the size of the dyeing area is adjusted.
Under the action of the motor, the screw rod, the nut, the first bearing, the connecting cylinder and other parts, the rotary motion of the motor is converted into the vertical translation of the support plates so as to adjust the distance between the two support plates, so that the dyeing and finishing machine is suitable for fabrics with different thicknesses, and the practicability of the dyeing and finishing machine is effectively improved; meanwhile, the process can be completed only by controlling the rotation of the motor, so that the convenience of adjusting the size of the dyeing area is effectively improved.
In the umbrella fabric dyeing and finishing machine, through holes are formed in the bottom and the top of the dyeing chamber in a penetrating mode along the vertical direction, the upper end of one lead screw and the lower end of the other lead screw penetrate through the two through holes respectively, the bottom and the top of the dyeing chamber extend outwards from the positions of the through holes to form a tubular connecting portion, the two connecting portions are sleeved on the two lead screws respectively, a second bearing is arranged in the connecting portion, and the inner ring and the outer ring of the second bearing are fixed with the lead screws and the connecting portions respectively.
The lead screw passes through the second bearing and links to each other with the dyeing room to better location lead screw improves this dyeing and finishing machine's job stabilization nature.
In the umbrella fabric dyeing and finishing machine, the main shaft of the motor is sleeved and fixed with the driving wheel, the end part of the lead screw is sleeved and fixed with the driven wheel, and the driving wheel and the driven wheel are wound with the synchronous belt.
The motor drives the lead screw to rotate in a synchronous belt transmission mode, and the synchronous belt type motor has the advantage of good working stability.
As another scheme, in the umbrella fabric dyeing and finishing machine, a main gear is sleeved and fixed on a main shaft of the motor, a pinion is sleeved and fixed on an end of the lead screw, and the main gear is meshed with the pinion.
In the umbrella fabric dyeing and finishing machine, the inner wall of the connecting cylinder at the port is provided with an annular step groove, the two first bearings are respectively positioned in the two step grooves, the inner ring and the outer ring of each first bearing are respectively fixed with the nut and the connecting cylinder in an interference fit manner, the connecting cylinder is externally screwed with a pressing cap, the inner wall of the pressing cap is provided with an annular retaining shoulder, and the outer ring of each first bearing is clamped between the annular retaining shoulder and the bottom wall of the step groove.
The nut and connecting cylinder spiro union, the outer lane of first bearing is pressed from both sides again and is kept off between shoulder and step groove diapire at the annular simultaneously, just so effectively restricts first bearing and reciprocates, improves the stability that connecting cylinder and first bearing are connected to improve this dyeing and finishing machine's job stabilization nature.
In the umbrella fabric dyeing and finishing machine, the connecting piece comprises an L-shaped drain pipe and a T-shaped tee joint, the tee joint comprises two water outlet ends and a water inlet end, the water outlet ends and the water inlet end are both in a straight pipe shape, the two water outlet ends are arranged along the vertical direction, the water inlet end is communicated with an outlet of the dye delivery pump, one ends of the two drain pipes are respectively fixed with the two supporting plates and are respectively communicated with the open ends of the two flow passages, the other ends of the two drain pipes are respectively sleeved outside the two water outlet ends, and the drain pipes can slide along the axial direction of the water outlet ends and are sealed by the first sealing ring.
By adopting the design, on the premise of not influencing the dye conveying pump to convey the dye into the flow channel, the water outlet pipe and the water outlet end are matched to play a good guiding role in the sliding of the supporting plate, namely, in the dyeing and finishing machine, the connecting piece plays roles of conveying and guiding simultaneously, so that the structure is simplified, and the assembly is facilitated.
In the umbrella fabric dyeing and finishing machine, the outer side wall of the water outlet end is provided with a first annular sealing groove, the first annular sealing groove comprises two side walls which are arranged oppositely, the two side walls are distributed along the vertical direction, the first sealing ring is positioned in the first sealing groove and clamped between the two side walls, and the outer side wall of the first sealing ring is abutted against the inner wall of the drain pipe.
In the umbrella fabric dyeing and finishing machine, one end of the drain pipe is inserted into the opening end of the flow channel, the drain pipe and the support plate are fixed in a welding mode, the outer wall of the drain pipe is provided with a second annular sealing groove, a second sealing ring is arranged in the second sealing groove, and the outer side wall of the second sealing ring is abutted to the inner wall of the flow channel.
By adopting the design, the drainage pipe and the support plate are connected in a sealing manner, and meanwhile, the drainage pipe has the advantages of simple structure and convenience in assembly.
In the umbrella fabric dyeing and finishing machine, a support with a T-shaped cross section is arranged below the tee joint, the support comprises a round head and a straight rod-shaped rod, the outer wall of the water inlet end of the tee joint is abutted against the end face of the head, the water inlet end is fixed with the head in a welding mode, and the lower end of the rod is fixed with the bottom wall of the dyeing chamber.
Through setting up the support, play better support to the tee bend to with tee bend stable positioning, improve this dyeing and finishing machine's job stabilization nature.
In the umbrella fabric dyeing and finishing machine, the dye box comprises a box body with an open top and a box body with a lower end arranged in the box body, the box body and the box body are fixed, a closed heat preservation cavity is formed between the bottom walls of the box body and the box body, an air hole for communicating the heat preservation cavity with the outside is formed in the bottom of the box body, a dye inlet is formed in the top of the box body, the bottom of the box body protrudes downwards to form a tubular liquid drainage part, the lower end of the liquid drainage part penetrates through the air hole, the aperture of the air hole is larger than the outer diameter of the liquid drainage part, the liquid drainage part is communicated with the inner cavities of the box body and the box body, the liquid drainage part is communicated with an inlet of a dye delivery pump through the pipeline, a temperature sensor is arranged in the box body, and a warm air blower and a controller for controlling the opening and closing of the warm air blower by receiving an output signal of the temperature sensor are arranged in the heat preservation cavity.
The gap formed between the air hole and the liquid discharge part has three functions: 1. air intake; 2. exhausting; 3. the power line of the power supply and utilization equipment extends out.
When the warm air blower is used, when the temperature sensor detects that the temperature in the box body is lower than the set temperature, the warm air blower works to heat the heat preservation cavity and heat the dye in the box body under the action of heat conduction, so that the dye keeps sufficient activity and the dyeing quality is improved; when the temperature sensor detects that the temperature in the box body is higher than the set temperature, the warm air blower stops working.
The heat preservation chamber is arranged in the bottom half and is played the flowing back portion of carrying the dyestuff effect and pass the heat preservation chamber to reduce the mechanism that plays the transport dyestuff effect and expose the time outside, prolong the dyestuff and possess stronger active time, thereby further improve dyeing quality.
In the umbrella fabric dyeing and finishing machine, the inner wall of the box body is provided with the annular convex positioning seat, the box body is arranged on the positioning seat, the bottom of the box body is provided with the annular groove, the central axes of the annular groove and the positioning seat are collinear, the annular groove is internally provided with the annular sealing gasket, and two end faces of the sealing gasket respectively abut against the bottom wall of the annular groove and the upper end face of the positioning seat.
Under sealed pad effect, form reliable sealed between box and the positioning seat, make the heat preservation chamber only through clearance and external intercommunication between flowing back portion and the gas pocket, both can delay heat preservation intracavity steam consumption speed like this to avoid the electric fan heater frequently to start, reduce the electric quantity consumption, be convenient for again simultaneously control heat preservation intracavity steam consumption speed, so that analog computation earlier.
In the umbrella fabric dyeing and finishing machine, the inner wall of the box body and the outer wall of the box body are cylindrical surfaces which are matched with each other and are adhered together.
In the umbrella fabric dyeing and finishing machine, the side wall of the box body is provided with a first threaded hole in a penetrating mode along the horizontal direction, the first threaded holes are provided with a plurality of first threaded holes which are uniformly distributed along the circumferential direction of the box body, the outer wall of the box body is provided with a second threaded hole, the number of the second threaded holes is the same as that of the first threaded holes, the positions of the second threaded holes are opposite to that of the first threaded holes, and the first threaded holes and the second threaded holes which are opposite to the positions are internally screwed with the same bolt.
The box body and the box body are detachably fixed under the matching of the first threaded hole, the second threaded hole and the bolt, so that the warm air blower can be maintained conveniently.
In the umbrella fabric dyeing and finishing machine, the box body is of a sandwich structure consisting of an outer iron sheet, middle heat-preservation rock wool and an inner iron sheet.
By adopting the design, the heat insulation effect of the box body is improved, so that the consumption speed of hot air in the heat insulation cavity is further delayed, and the electric energy loss is further reduced.
In the umbrella fabric dyeing and finishing machine, a partition board for partitioning an inner cavity of the ironing chamber into a steam cavity and a drying cavity is arranged in the ironing chamber, a cloth inlet and a cloth outlet on the ironing chamber are respectively communicated with the steam cavity and the drying cavity, a rectangular cloth guide opening for the fabric to pass through is formed in the partition board, the steam cavity is communicated with the drying cavity through the cloth guide opening, a rubber thin film layer is uniformly coated on the inner wall of the cloth guide opening, and the rubber thin film layer can be in contact with the fabric to form sealing; the ironing mechanism comprises ironing rollers arranged in the drying cavity and a steam generator arranged in the steam cavity, and at least two ironing rollers are distributed along the conveying direction of the fabric.
Through coating the rubber thin layer on the inner wall of leading the cloth mouth, and form sealedly between rubber thin layer and the surface fabric, alright effectively avoid the steam of steam intracavity to enter into the stoving intracavity like this to reduce the influence to surface fabric stoving process, in order to further improve dyeing quality.
Meanwhile, the rubber film layer is a film layer, so that on the premise of ensuring that the sealing is formed between the rubber film layer and the fabric, the friction between the fabric and the rubber film layer can be reduced, and the fabric is prevented from being wrinkled.
In the umbrella fabric dyeing and finishing machine, the fabric guide opening is positioned in the middle of the partition plate, the flat air guide plate is vertically and fixedly arranged in the drying cavity, the air guide plate is opposite to the partition plate in position, the bottom wall of the air guide plate is flush with the upper side of the inner wall of the fabric guide opening, and the top of the ironing chamber is provided with exhaust holes in a penetrating manner, and the exhaust holes are positioned between the partition plate and the air guide plate.
Steam density is less, and when in actual use, even if a small part of steam enters into the stoving intracavity through leading the cloth mouth, this part of steam still will be under the blockking of air guide plate up-moving and finally discharge through the exhaust hole to further avoid steam to the influence of surface fabric stoving process, with improvement dyeing quality.
In the umbrella fabric dyeing and finishing machine, the steam generator is fixed with the bottom wall of the ironing chamber, the steam chamber is internally and vertically provided with the air expanding cylinder, the air expanding cylinder comprises a conical air outlet part and a straight cylindrical air inlet part, the air inlet part is positioned between the steam generator and the air outlet part, the air inlet part is communicated with an outlet of the steam generator, and the diameter of the air outlet part is gradually reduced downwards.
Under the action of the air expanding cylinder, steam generated by the steam generator is diffused to the periphery, so that the fabric is ensured to be fully contacted with the steam, and the dyeing quality is improved.
In the umbrella fabric dyeing and finishing machine, the top wall of the finishing chamber is provided with the slot matched with the air guide plate, the slot is matched with the air guide plate, and the upper end of the air guide plate is inserted into the slot.
By adopting the design, the device has the advantages of simple structure and convenience in assembly.
Compared with the prior art, the umbrella fabric dyeing and finishing machine has the advantages that:
1. under the action of the motor, the screw rod, the nut, the first bearing, the connecting cylinder and other parts, the rotary motion of the motor is converted into the vertical translation of the support plates so as to adjust the distance between the two support plates, so that the dyeing and finishing machine is suitable for fabrics with different thicknesses, and the practicability of the dyeing and finishing machine is effectively improved; meanwhile, the process can be completed only by controlling the rotation of the motor, so that the convenience of adjusting the size of the dyeing area is effectively improved.
2. The nut and connecting cylinder spiro union, the outer lane of first bearing is pressed from both sides again and is kept off between shoulder and step groove diapire at the annular simultaneously, just so effectively restricts the connecting cylinder and reciprocates, improves the stability that connecting cylinder and first bearing are connected to improve the job stabilization nature of this dyeing and finishing machine.
3. The connecting piece adopts the drain pipe that is L shape and the tee bend that is T shape, under the prerequisite that does not influence the dyestuff delivery pump and carry the dyestuff to the runner in, plays better guide effect to the slip of backup pad through the cooperation of drain pipe and play water end again, promptly in this dyeing and finishing machine, the connecting piece plays the effect of carrying and direction simultaneously, has so both simplified the structure, has made things convenient for the equipment again.
4. Under the action of a heating mechanism consisting of a warm air blower, a controller, a temperature sensor and the like, the interior of the box body is ensured to be stabilized within a set temperature, so that the dye can keep sufficient activity, and the dyeing quality is improved; secondly, the heat preservation chamber is arranged in the bottom half and the flowing back portion that plays the transport dyestuff effect passes the heat preservation chamber to reduce the mechanism that plays the transport dyestuff effect and expose the time outside, prolong the dyestuff and possess the time of stronger activity, thereby further improve dyeing quality.
5. Under sealed pad effect, form reliable sealed between box and the positioning seat, make the heat preservation chamber only through clearance and external intercommunication between flowing back portion and the gas pocket, both can delay heat preservation intracavity steam consumption speed like this to avoid the electric fan heater frequently to start, reduce the electric quantity consumption, be convenient for again simultaneously control heat preservation intracavity steam consumption speed, so that analog computation earlier.
6. The inner wall of the cloth guide opening is coated with the rubber film layer, and the rubber film layer and the fabric form sealing, so that steam in the steam cavity can be effectively prevented from entering the drying cavity, the influence on the fabric drying process is reduced, and the dyeing quality is further improved; meanwhile, the rubber film layer is a film, so that on the premise of ensuring that the rubber film layer is sealed with the fabric, the friction between the fabric and the rubber film layer can be reduced, and the fabric is prevented from wrinkling.
Drawings
FIG. 1 is a schematic cross-sectional structure view of the umbrella fabric dyeing and finishing machine.
Fig. 2 is an enlarged schematic view of a structure in fig. 1.
Fig. 3 is an enlarged schematic view of the structure at B in fig. 1.
FIG. 4 is a schematic cross-sectional view of the umbrella fabric dyeing and finishing machine in another direction.
Fig. 5 is an enlarged schematic view of the structure at C in fig. 4.
Fig. 6 is an enlarged schematic view of the structure at D in fig. 4.
In the figure, 1, a frame; 2. a cloth feeding roller; 3. a dyeing chamber; 3a, a connecting part; 4. ironing the whole room; 4a, a partition plate; 4b, a steam cavity; 4c, a drying cavity; 4d, exhausting holes; 5. a cloth roller; 6. a dye box; 6a, a box body; 6a1, a positioning seat; 6b, a box body; 6b1, dye inlet; 6b2, a liquid discharge part; 6c, a heat preservation cavity; 6d, bolts; 7. a spray head; 8. a support plate; 8a, a flow channel; 9. a dye transfer pump; 10. a lead screw; 11. a motor; 12. a cloth guide roller; 13. a nut; 14. a connecting cylinder; 15. a first bearing; 16. a second bearing; 17. a driving wheel; 18. a driven wheel; 19. a synchronous belt; 20. pressing the cap; 21. a pipeline; 22. a connecting member; 22a, a drain pipe; 22b, a tee joint; 23. a water delivery pipe; 24. a first sealing ring; 25. a support; 26. a second sealing ring; 27. a gasket; 28. a temperature sensor; 29. a controller; 30. a warm air blower; 31. a steam generator; 32. ironing and finishing the roller; 33. an air expanding cylinder; 34. a rubber film layer; 35. and an air guide plate.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 6, the umbrella fabric dyeing and finishing machine comprises a frame 1, a cloth feeding roller 2, a dyeing chamber 3, a finishing chamber 4, a cloth rolling roller 5, a dye box 6, a spray head 7, a support plate 8, a dye delivery pump 9, a lead screw 10, a motor 11 and the like.
Specifically, as shown in fig. 1, a cloth feeding roller 2 and a cloth winding roller 5 are rotatably provided on a frame 1, a dyeing chamber 3 and an ironing chamber 4 are fixed on the frame 1, and the cloth feeding roller 2, the dyeing chamber 3, the ironing chamber 4 and the cloth winding roller 5 are sequentially provided in the fabric conveying direction. Wherein, the cloth feeding roller 2 and the cloth roller 5 are driven by a rotating motor 11 (not shown) to rotate so as to provide power for conveying the fabric; the two sides of the dyeing chamber 3 and the ironing chamber 4 are respectively provided with a cloth inlet and a cloth outlet, the two cloth inlets are both towards the cloth feeding roller 2, and the two cloth outlets are both towards the cloth roller 5. Further, the dyeing chamber 3 and the ironing chamber 4 are provided with cloth guide rolls 12, and the cloth guide rolls 12 are rotatably connected to the frame 25. In this embodiment, two cloth guide rolls 12 are preferably located in the dyeing chamber 3, and the two cloth guide rolls 12 are located opposite to each other and are flush in height, so that the fabric is transported in the dyeing chamber 3 in a horizontal direction.
The support plates 8 are arranged in the dyeing chamber 3 along the horizontal direction, and two support plates 8 are arranged and are opposite to each other. A dyeing zone is formed between the two support plates 8 through which the fabric passes, and at this time, two cloth guide rollers 12 located in the dyeing chamber 3 are located in the dyeing zone.
Further, the two support plates 8 are connected to a lifting mechanism, respectively, so that the support plates 8 can move up and down to adjust the size of the dyeing region. Namely, the lifting mechanism has two lifting mechanisms.
Specifically, as shown in fig. 1 and 2, each of the elevating mechanisms is composed of a lead screw 10, a motor 11, a nut 13, a connecting cylinder 14, a first bearing 15, a second bearing 16, and the like.
Wherein, the screw rod 10 is rotatably arranged in the dyeing chamber 3, and two opposite side surfaces of the two support plates 8 are respectively vertical to the two screw rods 10. As shown in fig. 1, the lead screw 10 is mounted as follows: the bottom and the top of the dyeing chamber 3 are provided with through holes along the vertical direction, and the upper end of one screw rod 10 and the lower end of the other screw rod 10 respectively penetrate through the two through holes. The bottom and the top of the dyeing chamber 3 both extend outwards from the through hole to form a tubular connecting part 3a, and the two connecting parts 3a are respectively sleeved on the two lead screws 10. A second bearing 16 is arranged in the connecting part 3a, and an inner ring and an outer ring of the second bearing 16 are respectively fixed with the screw rod 10 and the connecting part 3 a. In this embodiment, the inner ring and the outer ring of the second bearing 16 are preferably fixed to the screw rod 10 and the connecting portion 3a by interference fit, respectively, which has the advantages of simple structure and convenient installation.
The motors 11 are mounted on the frame 1 by means of motor mounts (not shown) and, at this time, the two motors 11 are respectively located at the top and bottom of the dyeing chamber 3. The motor 11 can drive the lead screw 10 to rotate through a transmission mechanism, specifically, in the embodiment, a driving wheel 17 is sleeved and fixed on a main shaft of the motor 11, a driven wheel 18 is sleeved and fixed on an end portion of the lead screw 10, and a synchronous belt 19 is wound around the driving wheel 17 and the driven wheel 18. Naturally, the main gear is sleeved and fixed on the main shaft of the motor 11, the pinion is sleeved and fixed on the end of the lead screw 10, and the main gear and the pinion are engaged with each other, which also realizes that the motor 11 stably drives the lead screw 10 to rotate.
The nut 13 is screwed on the screw 10, and at this time, when the motor 11 drives the screw 10 to rotate, the nut 13 can be converted into rotation. Two nuts 13 all overlap there is connecting cylinder 14 outward, and connecting cylinder 14 one end is through first bearing 15 and nut 13 axial fixity, and the connecting cylinder 14 other end is fixed with backup pad 8 through the welded mode. The connection mode of the nut 13, the connecting cylinder 14 and the first bearing 15 is as follows: the inner wall of the connecting cylinder 14 at the port is provided with an annular step groove, and the two first bearings 15 are respectively positioned in the two step grooves. The inner ring and the outer ring of the first bearing 15 are respectively fixed with the nut 13 and the connecting cylinder 14 in an interference fit mode, so that the connecting cylinder 14 and the nut 13 are stably axially fixed. Preferably, the connecting cylinder 14 is externally screwed with a pressing cap 20, an annular retaining shoulder is arranged on the inner wall of the pressing cap 20, and the outer ring of the first bearing 15 is clamped between the annular retaining shoulder and the bottom wall of the stepped groove to better limit the first bearing 15, so as to enhance the stability of the connection between the nut 13 and the connecting cylinder 14.
As shown in fig. 1 and 4, the spray heads 7 are fixed on two opposite sides of the supporting plate 8, a plurality of spray heads 7 are arranged on the same supporting plate 8, and the distribution direction of the spray heads 7 is vertical to the fabric conveying direction. The support plate 8 is provided with a long flow passage 8a, and the inlet of each spray head 7 is communicated with the flow passage 8 a. The dye delivery pump 9 is arranged inside the dyeing chamber 3 and preferably on the bottom wall of the dyeing chamber 3. The dye box 6 is arranged on one side of the frame 1, and the inlet of the dye delivery pump 9 is communicated with the inner cavity of the dye box 6 through a pipeline 21. The flow channel 8a is closed at one end and open at the other end, and the open end of the flow channel 8a is communicated with the outlet of the dye delivery pump 9 through a telescopic connecting piece 22.
The connection mode of the spray head 7 and the support plate 8 is as follows: threaded holes are formed in two opposite side faces of the two supporting plates 8, the number of the threaded holes is the same as that of the spray heads 7, and each threaded hole is communicated with a corresponding flow channel 8a in the supporting plate 8. Each spray head 7 comprises a water inlet part in a tubular shape, and the water inlet part is in threaded connection with the threaded hole.
As shown in fig. 4 and 5, the connecting member 22 includes an L-shaped drain pipe 22a and a T-shaped tee 22b, wherein the tee 22b includes two water outlet ends and one water inlet end, the two water outlet ends and the water inlet end are both in a straight pipe shape, and the two water outlet ends are both vertically disposed in the dyeing chamber 3. The water inlet end is communicated with the outlet of the dye delivery pump 9 through a water delivery pipe 23, one end of each of two rows of water pipes 22a is respectively fixed with the two support plates 8, and the two ends are respectively communicated with the open ends of the two flow channels 8 a; the other ends of the two rows of water pipes 22a are respectively sleeved outside the two water outlet ends, the water outlet pipe 22a can slide along the axial direction of the water outlet ends, and the two water outlet ends are sealed through a first sealing ring 24. Naturally, it is also possible that the connection 22 is a hose, and that both ends of the hose are connected to the dye delivery pump and the support plate 8, respectively, by means of hose connections.
In the present embodiment of the present invention,
the mounting structure of the tee 22b is as follows: a support 25 with a T-shaped cross section is arranged below the tee 22b, the support 25 comprises a circular head and a straight rod-shaped rod, the outer wall of the water inlet end of the tee 22b is abutted against the end face of the head, and the water inlet end is fixed with the head in a welding mode. The lower end of the rod part is fixed with the bottom wall of the dyeing chamber 3. In this embodiment, the connection between the rod and the dyeing chamber 3 is realized by a manner of "a hole matching with the rod is formed in the bottom wall of the dyeing chamber 3, and the rod is inserted into the hole".
The mounting structure of the first seal ring 24 is as follows: the outer side wall of the water outlet end is provided with a first annular sealing groove, and the first annular sealing groove comprises two side walls which are arranged oppositely and distributed along the vertical direction. The first sealing ring 24 is located in the first sealing groove and clamped between the two side walls, and the outer side wall of the first sealing ring 24 is abutted against the inner wall of the drain pipe 22 a.
The drain pipe 22a and the support plate 8 are connected as follows: the end of the drain pipe 22a is inserted into the open end of the flow passage 8a, and both the drain pipe 22a and the support plate 8 are fixed by welding. The outer wall of the drain pipe 22a is provided with a second annular sealing groove, a second sealing ring 26 is arranged in the second sealing groove, and the outer side wall of the second sealing ring 26 abuts against the inner wall of the flow passage 8a, so that the connection between the support plate 8 and the drain pipe 22a is reliably sealed.
As shown in fig. 4, the dye box 6 is composed of a box body 6a, a box body 6b, and the like. Wherein the top of the box body 6a is open, the bottom is closed, and the bottom of the box body 6a is provided with a support frame; the box body 6a is of a sandwich structure consisting of an external iron sheet, a middle heat-preservation rock wool and an internal iron sheet so as to strengthen the heat-preservation performance of the box body 6 a. The top of the box body 6b is provided with a dye inlet 6b1, and when the box body is not used, the dye inlet 6b1 is plugged by a plug.
The lower end of the box body 6b is arranged in the box body 6a, the box body 6b and the box body 6a are fixed, and a closed heat preservation cavity 6c is formed between the bottom walls of the box body 6b and the box body 6 a. Specifically, the case 6b and the case 6a are connected as follows: the inner wall of the box body 6a is provided with a positioning seat 6a1 which is annularly protruded, and the box body 6b is arranged on the positioning seat 6a 1; the inner wall of the box body 6a and the outer wall of the box body 6b are cylindrical surfaces which are matched with each other and are attached together; the side wall of the box body 6a penetrates through the box body 6a along the horizontal direction to form a first threaded hole, a plurality of first threaded holes are uniformly distributed along the circumferential direction of the box body 6a, a second threaded hole is formed in the outer wall of the box body 6b, the number of the second threaded holes is the same as that of the first threaded holes, the positions of the second threaded holes are opposite to those of the first threaded holes, and the same bolt 6d is screwed in the first threaded holes and the second threaded holes, which are opposite to the positions of the first threaded holes, so that the box body 6b and the box body 6a are stably connected.
Further, as shown in fig. 6, an annular groove is formed in the bottom of the box body 6b, central axes of the annular groove and the positioning seat 6a1 are collinear, an annular sealing gasket 27 is arranged in the annular groove, and two end surfaces of the sealing gasket 27 respectively abut against the bottom wall of the annular groove and the upper end surface of the positioning seat 6a1, so that reliable sealing is formed between the box body 6b and the positioning seat 6a 1.
As shown in fig. 4, the bottom of the box 6b protrudes downward to form a tubular drain 6b2, and the drain pipe and the box 6b are of an integral structure and the inner cavities of the two are communicated. The bottom of the box body 6a is provided with an air hole which enables the heat preservation cavity 6c to be communicated with the outside, the lower end of the liquid drainage part 6b2 penetrates through the air hole, and the aperture of the air hole is larger than the outer diameter of the liquid drainage part 6b 2. In the actual product, the gap formed between the air hole and the drain 6b2 mainly plays three roles: 1. air intake; 2. exhausting; 3. the power cord of the power supply and utilization equipment extends out. The liquid discharge part 6b2 is communicated with an inlet of the dye delivery pump 9 through a pipeline 21, wherein the liquid discharge part 6b2 and the pipeline 21 are connected through a pipe joint, and the pipeline 21 is connected with the dye delivery pump 9 through a flange structure.
A warm air blower 30 is arranged in the heat preservation cavity 6c, a temperature sensor 28 is arranged in the box body 6b, and a controller 29 capable of receiving an output signal of the temperature sensor 28 to control the opening and closing of the warm air blower 30 is further arranged in the box body 6 a. The connection mode of the controller 29, the temperature sensor 28 and the heater unit 30 is conventional, and reference may be made to a temperature sensing control device for a heater unit [ application number: 201520598883.0.
As shown in fig. 1, the ironing chamber 4 is composed of an ironing box with an open top and a box cover covering the ironing box, and the ironing box and the box cover can be fixed together by screws or welding. The ironing chamber 4 is internally provided with a clapboard 4a which divides the inner cavity of the ironing chamber into a steam cavity 4b and a drying cavity 4c, and the clapboard 4a and the ironing box are of an integrated structure. The steam cavity 4b and the drying cavity 4c are sequentially distributed along the conveying direction of the fabric, a rectangular fabric guide opening for the fabric to pass through is formed in the partition plate 4a, and the steam cavity 4b and the drying cavity 4c are communicated through the fabric guide opening.
A cloth guide roller 12 located in the ironing chamber 4 is located in the steam chamber 4 b; the ironing chamber 4 is provided with an ironing mechanism for ironing the fabric, and in this embodiment, the ironing mechanism includes a steam generator 31 disposed in the steam chamber 4b and an ironing roller 32 disposed in the drying chamber 4 c. Wherein, the steam generator 31 is fixed with the bottom wall of the ironing chamber 4; an air expanding cylinder 33 is vertically arranged in the steam cavity 4b, the air expanding cylinder 33 comprises a conical air outlet part and a straight cylinder-shaped air inlet part, the air inlet part is communicated with an outlet of the steam generator 31, and the diameter of the air outlet part is gradually reduced downwards. In the present embodiment, the inlet portion is connected to the steam generator 31 by a flange. The ironing rollers 32 are rotatably arranged in the drying chamber 4c, and the ironing rollers 32 are at least two and are along the conveying direction of the fabric.
As shown in fig. 3, the inner wall of the cloth guide opening is uniformly coated with a rubber thin film layer 34, and the rubber thin film layer 34 can contact with the fabric and form a seal. Further, as shown in fig. 1, the cloth guide opening is located in the middle of the partition plate 4a, a flat air guide plate 35 is vertically and fixedly arranged in the drying cavity 4c, the air guide plate 35 is opposite to the partition plate 4a, and the bottom wall of the air guide plate 35 is flush with the upper side of the inner wall of the cloth guide opening. The top of the ironing chamber 4 is provided with an exhaust hole 4d in a penetrating way, and the exhaust hole 4d is positioned between the partition plate 4a and the air guide plate 35, namely, at this time, the exhaust hole 4d is communicated with the drying cavity 4 c. In the present embodiment, the exhaust hole 4d is preferably a straight hole; the top wall of the ironing chamber 4 is provided with a slot matched with the air guide plate 35, the slot is matched with the air guide plate 35, and the air guide plate 35 is fixed in the ironing chamber 4 by inserting the upper end of the air guide plate into the slot.
The using process of the dyeing and finishing machine is as follows: the fabric is input by the cloth feeding roller 2 and enters the dyeing area through a cloth inlet; the dye in the dye box 6 is pumped into the flow channel 8a by the dye delivery pump 9 and is sprayed out by the spray head 7, so that the front and back sides of the fabric are dyed simultaneously; after dyeing is finished, the fabric extends out of the dyeing chamber 3 through the fabric outlet under the action of the cloth roller 5, then is input into the ironing chamber 4 through the fabric inlet on the ironing chamber 4 and is ironed and leveled by the ironing mechanism, and finally is output through the fabric outlet on the ironing chamber 4 and is reeled by the cloth roller 5.
The manner of adjusting the size of the stained area is as follows: the motor 11 works to drive the screw rod 10 to rotate so as to drive the nut 13 to move up and down in a rotating mode, and the nut is converted into the up and down movement of the connecting cylinder 14 under the action of the first bearing 15, so that the positions of the two supporting plates 8 are changed, and the size of a dyeing area is adjusted.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (7)
1. The umbrella fabric dyeing and finishing machine comprises a rack, a cloth feeding roller, a dyeing chamber, a finishing chamber and a cloth winding roller which are arranged on the rack and sequentially arranged along a fabric conveying direction, wherein both sides of the dyeing chamber and the finishing chamber are respectively provided with a cloth inlet and a cloth outlet, a finishing mechanism for finishing the fabric is arranged in the finishing chamber, and a dyeing box is arranged on one side of the rack; the frame is also provided with two motors, two opposite sides of the two support plates are both vertically provided with screw rods, the screw rods are rotatably arranged in the dyeing chamber and are driven by the two motors to rotate respectively, the two screw rods are both screwed with nuts, the two screw rods are both sleeved with connecting cylinders, one end of each connecting cylinder is axially fixed with the nut through a first bearing, and the other end of each connecting cylinder is fixed with the support plate; the bottom and the top of the dyeing chamber are provided with through holes in a penetrating manner along the vertical direction, the upper end of one lead screw and the lower end of the other lead screw respectively penetrate through the two through holes, the bottom and the top of the dyeing chamber extend outwards from the positions of the through holes to form tubular connecting parts, the two connecting parts are respectively sleeved on the two lead screws, second bearings are arranged in the connecting parts, and the inner rings and the outer rings of the second bearings are respectively fixed with the lead screws and the connecting parts; the inner wall of the connecting cylinder at the port is provided with an annular step groove, the two first bearings are respectively positioned in the two step grooves, the inner ring and the outer ring of each first bearing are respectively fixed with the nut and the connecting cylinder in an interference fit mode, a pressing cap is externally screwed on the connecting cylinder, the inner wall of the pressing cap is provided with an annular retaining shoulder, and the outer ring of each first bearing is clamped between the annular retaining shoulder and the bottom wall of the step groove; dye box include that open box body in the box body is arranged in to top and lower extreme, form confined heat preservation chamber between the diapire that box and box body are fixed and between them, the bottom of box body be equipped with the gas pocket that makes heat preservation chamber and external intercommunication, the top of box be equipped with the dyestuff entry, the bottom downwardly protruding formation tubulose drainage portion of box, the lower extreme of drainage portion passes the gas pocket, and the aperture of this gas pocket is greater than the external diameter of drainage portion, drainage portion and box inner chamber between them intercommunication, and the drainage portion passes through the entry intercommunication of foretell pipeline and dyestuff delivery pump, the box in be equipped with temperature sensor, the heat preservation intracavity install the electric fan heater and control the controller that the electric fan heater opened and close through the output signal who receives temperature sensor.
2. The umbrella fabric dyeing and finishing machine according to claim 1, wherein the connecting piece comprises an L-shaped water outlet pipe and a T-shaped tee joint, the tee joint comprises two water outlet ends and a water inlet end, the water outlet ends and the water inlet ends are both in a straight pipe shape, the two water outlet ends are arranged in the vertical direction, the water inlet end is communicated with an outlet of the dye delivery pump, one ends of the two water outlet pipes are respectively fixed with the two supporting plates and are respectively communicated with the open ends of the two flow passages, the other ends of the two water outlet pipes are respectively sleeved outside the two water outlet ends, and the water outlet pipes can slide along the axial direction of the water outlet ends and are sealed by a sealing ring.
3. The umbrella fabric dyeing and finishing machine according to claim 2, characterized in that one end of the drain pipe is inserted into the opening end of the runner, the drain pipe and the support plate are fixed by welding, an annular sealing groove II is formed in the outer wall of the drain pipe, a sealing ring II is arranged in the sealing groove II, and the outer side wall of the sealing ring II abuts against the inner wall of the runner.
4. The umbrella fabric dyeing and finishing machine according to claim 2, characterized in that a support with a T-shaped cross section is arranged below the tee joint, the support comprises a round head and a straight rod-shaped rod, the outer wall of the water inlet end of the tee joint is abutted against the end face of the head, the water inlet end is fixed with the head in a welding mode, and the lower end of the rod is fixed with the bottom wall of the dyeing chamber.
5. The umbrella fabric dyeing and finishing machine according to claim 1, wherein the inner wall of the box body is provided with a positioning seat which protrudes in an annular shape, the box body is arranged on the positioning seat, the bottom of the box body is provided with an annular groove, the central axes of the annular groove and the positioning seat are collinear, an annular sealing gasket is arranged in the annular groove, and two end faces of the sealing gasket respectively abut against the bottom wall of the annular groove and the upper end face of the positioning seat.
6. The umbrella fabric dyeing and finishing machine according to claim 1, characterized in that a partition board for partitioning an inner cavity of the ironing chamber into a steam cavity and a drying cavity is arranged in the ironing chamber, a cloth inlet and a cloth outlet on the ironing chamber are respectively communicated with the steam cavity and the drying cavity, a rectangular cloth guide port for fabric to pass through is arranged on the partition board, the steam cavity and the drying cavity are communicated through the cloth guide port, a rubber thin film layer is uniformly coated on the inner wall of the cloth guide port, and the rubber thin film layer can be in contact with the fabric and form sealing; the ironing mechanism comprises ironing rollers arranged in the drying cavity and a steam generator arranged in the steam cavity, and at least two ironing rollers are distributed along the conveying direction of the fabric.
7. The umbrella fabric dyeing and finishing machine according to claim 6, characterized in that the cloth guide port is positioned in the middle of the partition plate, a flat air guide plate is vertically and fixedly arranged in the drying cavity, the air guide plate is opposite to the partition plate, the bottom wall of the air guide plate is flush with the upper side of the inner wall of the cloth guide port, the top of the finishing chamber is provided with an exhaust hole in a penetrating way, and the exhaust hole is positioned between the partition plate and the air guide plate.
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| CN107313197A (en) * | 2017-07-14 | 2017-11-03 | 浙江宇邦滤材科技有限公司 | A kind of circulating pump mounting structure in filter bag processing impregnating equipment |
| CN107401011B (en) * | 2017-09-06 | 2019-10-01 | 台州恒彩纺织科技有限公司 | A kind of textile cloth dyeing apparatus |
| CN108642764B (en) * | 2018-04-12 | 2023-06-16 | 浙江伟伦新材料股份有限公司 | Dyeing and finishing device and process for high-strength wear-resistant environment-friendly burnt-out dyed fabric |
| CN108755044B (en) * | 2018-05-29 | 2021-02-19 | 拓川(无锡)科技有限公司 | Garment ironing device |
| CN109338619B (en) * | 2018-12-10 | 2023-04-28 | 杭州新天元织造有限公司 | Wear-resistant and crease-resistant polyester fabric integrated dyeing device and control method thereof |
| CN111379064A (en) * | 2018-12-27 | 2020-07-07 | 苏州迪塔杉针织有限公司 | Double-sided three-dimensional weaving device |
| CN112297650B (en) * | 2020-10-31 | 2021-07-30 | 浙江隆生数码纺织科技有限公司 | Ink-jet printing machine |
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