CN106868249A - The decision-making system and method for the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism - Google Patents

The decision-making system and method for the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism Download PDF

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Publication number
CN106868249A
CN106868249A CN201710124733.XA CN201710124733A CN106868249A CN 106868249 A CN106868249 A CN 106868249A CN 201710124733 A CN201710124733 A CN 201710124733A CN 106868249 A CN106868249 A CN 106868249A
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China
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temperature
furnace
processor
warning
furnace lining
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CN201710124733.XA
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CN106868249B (en
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王杰
赵舸
杨利彬
董睿
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Central Iron and Steel Research Institute
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Central Iron and Steel Research Institute
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/44Refractory linings
    • C21C5/441Equipment used for making or repairing linings
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • C21C5/4673Measuring and sampling devices

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The present invention relates to a kind of decision-making system and method for the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism, method is comprised the following steps:The stove type parameter of metallurgical furnace to be determined is input in Temperature processor;The metal casing temperature at a certain position of Temperature sampler online acquisition metallurgical furnace is simultaneously transmitted to Temperature processor;Metal casing temperature to a certain position of metallurgical furnace of Temperature sampler collection is calibrated, the temperature T after being calibrated;Temperature processor is according to the temperature T after calibration and early warning temperature T set in advance0Provide temperature pre-warning;Temperature processor provides furnace lining maintenance suggestion.Decision-making system includes Temperature sampler and Temperature processor.The present invention while furnace lining safety monitoring is realized, not only can effectively shorten the furnace lining time of measuring for even eliminating existing method from metallurgical furnace metal casing temperature angle early warning furnace lining safety, and can provide visual effect, effectively improve efficiency.

Description

The decision-making system and method for the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism
Technical field
The present invention relates to metallurgical technology field, more particularly to based on temperature pre-warning mechanism metallurgical furnace furnace lining safety judgement System and method.
Background technology
Converter safe operation is the necessary guarantee that iron and steel enterprise produces direct motion, in steelmaking process, converter lining fire proofed wood Material can constantly be corroded with smelting, and great potential safety hazard is brought to STEELMAKING PRODUCTION, therefore be needed in process of production to turning Stove fire proof material of furnace lining security is detected and safeguarded.Converter lining refractory material occur potential safety hazard region mainly have turn Stove furnace bottom, converter iron making side, especially converter tapping side, bottom-blowing air feed element position and furnace bottom seaming position, and steel scrap, iron Water slug area.
At present, the decision method of the converter lining safety that domestic major iron and steel enterprises use is mainly:
By measurement bar manual measurement converter lining working lining actual (real) thickness at high operating temperatures, inner liner work layer reality is grasped Border is deteriorated situation;
By the thermocouple being embedded in advance in converter lining, on-line measurement converter shell temperature, and then by casing temperature The measurement of lining wear thickness is carried out, the security situation of metallurgical furnace furnace lining is obtained.
However, above-mentioned manual measurement method is non-on-line measurement method, it is impossible to realize on-line measurement;Thermocouple measurement casing temperature Although method can realize that casing temperature is measured, installation and the stability of thermocouple limit the application of the technology.
The content of the invention
In view of above-mentioned analysis, the present invention is intended to provide the judgement system of the safety of the metallurgical furnace furnace lining based on temperature pre-warning mechanism System and method, the decision method for being used to solve existing metallurgical furnace furnace lining safety can not realize on-line measurement and the peace due to thermocouple The problem of dress and stability and restriction technologies application.
The purpose of the present invention is mainly achieved through the following technical solutions:
A kind of decision method of the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism, comprises the following steps:
Step S1:The stove type parameter of metallurgical furnace to be determined is input in Temperature processor;
Step S2:The metal casing temperature at a certain position of Temperature sampler online acquisition metallurgical furnace is simultaneously transmitted to Temperature Treatment Device;
Step S3:Metal casing temperature to a certain position of metallurgical furnace of step S2 Temperature samplers collection is calibrated, Temperature T after being calibrated;
Step S4:Temperature processor is according to the temperature T after calibration and early warning temperature T set in advance0Provide temperature pre-warning;
Step S5:Temperature processor provides furnace lining maintenance suggestion.
The stove type parameter includes nominal capacity, permanent layer, working lining, the material of metal furnace shell and thickness.
The step S3 is comprised the following steps:
Step S301:Obtain temperature correction parameter;
Step S302:The metal casing temperature that step S2 is gathered is calibrated using temperature correction parameter.
Temperature processor will be deposited in the actual temperature measured value and packet of the original furnace lining measured under different in-furnace temperatures The Temperature numerical of the original furnace lining under the corresponding in-furnace temperature of storage is contrasted, and corresponding temperature is obtained by the way of numerical fitting Degree calibration parameter.
Temperature processor according to metallurgical furnace under the different in-furnace temperatures different temperature acquisition time stored in packet not With the temperature correction parameter that the metal casing temperature and step S301 at position are obtained, to the metal at a certain position of step S2 collections Casing temperature is calibrated.
Early warning temperature T0=TBegin+TPeace, more than early warning temperature T0Then carry out temperature pre-warning;
Wherein TBeginIt is metallurgical furnace metal furnace shell initial temperature, TPeaceIt is safe temperature.
According to the temperature T after calibration and early warning temperature T0Difference, design temperature gradient delta T, T=T0+ N Δ T, wherein N are ladder Level series, represents and exceeds early warning temperature T0Degree.
Temperature pre-warning is carried out in the form of temperature pre-warning cloud atlas, the thermograde Δ T according to setting is to more than early warning temperature The part of degree carries out gradient and shows, is characterized with the corresponding color of different temperatures value in different temperatures gradient, and color is deeper, right Answer temperature step series higher.
Furnace lining maintenance suggestion is different according to the change of temperature step series N, and temperature step series is higher, its corresponding stove Lining maintenance suggestion is more direct.
A kind of decision-making system of the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism, including at Temperature sampler and temperature Reason device;
The metal casing temperature at a certain position of Temperature sampler online acquisition metallurgical furnace is simultaneously transmitted to Temperature processor;
The Temperature processor is used to receive the stove type parameter of metallurgical furnace to be determined, and according to original under each in-furnace temperature The temperature of the original furnace lining stored in the actual temperature measured value and packet of furnace lining obtains temperature correction parameter, and utilizes the temperature Degree calibration parameter is calibrated to the metal casing temperature at a certain position of metallurgical furnace that Temperature sampler is gathered, then according to calibration Temperature T and early warning temperature T set in advance afterwards0And thermograde Δ T, it is pre- in the form of temperature pre-warning cloud atlas to provide temperature It is alert, and furnace lining maintenance suggestion is provided.
The present invention has the beneficial effect that:
The present invention is real in converter smelting or during fascinating from metallurgical furnace metal casing temperature angle early warning furnace lining safety Existing metallurgical furnace metal furnace shell temperature online measurement, it is pre- to enter trip temperature with the matching relationship of metal casing temperature according to lining thickness It is alert, while furnace lining safety monitoring is realized, not only can effectively shorten the furnace lining time of measuring for even eliminating existing method, and And visual effect can be provided, effectively improve efficiency.
Other features and advantages of the present invention will be illustrated in the following description, also, the partial change from specification Obtain it is clear that or being understood by implementing the present invention.The purpose of the present invention and other advantages can be by the explanations write Specifically noted structure is realized and obtained in book, claims and accompanying drawing.
Brief description of the drawings
Accompanying drawing is only used for showing the purpose of specific embodiment, and is not considered as limitation of the present invention, in whole accompanying drawing In, identical reference symbol represents identical part.
Fig. 1 is the decision-making system schematic diagram of the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism;
Fig. 2 is the decision method flow chart of the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism;
Fig. 3 is that the bottom temperature early warning cloud atlas of the decision method of the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism is illustrated Figure.
Reference:
(1) metallurgical furnace;(2) Temperature sampler;(3) Temperature processor;
1- temperature survey windows;
2- early warning temperature provinces;
3- step series is 1 temperature range;
4- step series is 2 temperature range;
5- step series is 3 temperature range.
Specific embodiment
The preferred embodiments of the present invention are specifically described below in conjunction with the accompanying drawings, wherein, accompanying drawing constitutes the application part, and It is used to explain principle of the invention together with embodiments of the present invention.
The decision-making system of the metallurgical furnace furnace lining safety based on temperature pre-warning mechanism is the embodiment of the invention provides, such as Fig. 1 institutes Show, including Temperature sampler and Temperature processor.
The Temperature sampler is thermal infrared imager, using non-contact type temperature measurement, a certain portion of online acquisition metallurgical furnace The metal casing temperature of position is simultaneously transmitted to Temperature processor, and the temperature acquisition time fascinates and waits including metallurgical furnace and stays in interior metallurgy Overall process is smelted in stove production, and temperature acquisition region includes the metal casing temperature of furnace bottom, shaft, furnace crown etc.;
Further, in metallurgical furnace oxygen blast smelting process, temperature acquisition region is metallurgical furnace iron making wing furnace bottom to molten bath liquid The interval front shaft region of face height;Tapping process, temperature acquisition region is metallurgical furnace bottom;Before slag is splashed in tapping end, temperature Degree pickup area is metallurgical furnace iron making wing furnace body and metallurgical furnace tapping wing furnace body;Splash after slag terminates, temperature acquisition region is metallurgy Stove furnace bottom, metallurgical furnace iron making wing furnace body, metallurgical furnace tapping wing furnace body.
The thermal infrared imager model VarioCAM HD head880 of Systematic selection described in the present embodiment, 60mm is red for collocation Outer camera lens, heat sensitivity (NETD):30 DEG C of 30mK@, temperature measurement accuracy:+/- 1.5K or +/- 1.5%.
The Temperature processor is used to receive the stove type parameter of metallurgical furnace to be determined, and according to original under each in-furnace temperature The Temperature numerical of the original furnace lining stored in the actual temperature measured value and packet of furnace lining fits temperature correction parameter, and profit The metal casing temperature at a certain position of metallurgical furnace gathered with the temperature correction parameters versus temperature collector is calibrated, Ran Hougen According to the temperature T after calibration and early warning temperature T set in advance0And thermograde Δ T, be given in the form of temperature pre-warning cloud atlas Temperature pre-warning, and furnace lining maintenance suggestion is provided.
According to a preferred embodiment of the present invention, there is provided the metallurgical furnace furnace lining based on temperature pre-warning mechanism is safe to be sentenced Method is determined, as shown in Fig. 2 comprising the following steps:
Step S1:The stove type parameter of metallurgical furnace to be determined is input in Temperature processor.
Specifically, the stove type parameter includes nominal capacity, permanent layer, working lining, the material of metal furnace shell and thickness etc..
Step S2:The metal casing temperature at a certain position of Temperature sampler online acquisition metallurgical furnace is simultaneously transmitted to Temperature Treatment Device.
Under identical in-furnace temperature, the different temperature acquisition time, due to the difference of lining wear degree, gathered The metal casing temperature of metallurgical furnace different parts is also different, and the present embodiment is for a certain temperature acquisition time under a certain in-furnace temperature Metal casing temperature to certain carries out early warning.
Step S3:Metal casing temperature to a certain position of metallurgical furnace of step S2 Temperature samplers collection is calibrated, Temperature T after being calibrated.
Specifically, the step S3 is comprised the following steps:
Step S301:Obtain temperature correction parameter;
Specifically, the actual temperature measured value input temp processor of the original furnace lining that will be measured under different in-furnace temperatures, Temperature processor automatically selected from packet correspondence in-furnace temperature under original furnace lining Temperature numerical and with original furnace lining Actual temperature measured value is contrasted, and corresponding temperature correction parameter is fitted by the way of numerical fitting.
Step S302:The metal casing temperature that step S2 is gathered is calibrated using temperature correction parameter;
Specifically, according to metallurgical furnace difference portion under the different in-furnace temperatures stored in the packet different temperature acquisition time The temperature correction parameter that the metal casing temperature and step S301 of position are obtained, to the metal furnace shell at a certain position of step S2 collections Temperature is calibrated.
Step S4:Temperature processor is according to the temperature T after calibration and early warning temperature T set in advance0Provide temperature pre-warning.
Specifically, it is normally H using original thickness to set furnace liningBegin, correspondence furnace shell initial temperature TBegin, with lining thickness Corrode, furnace lining is thinning, casing temperature rises, and it is H to set furnace lining early warning corroding thicknessErosion, correspondence safe temperature TPeace, then early warning thickness H0=HBegin-HErosion, correspondence early warning temperature T0=TBegin+TPeace, more than early warning temperature T0Then carry out temperature pre-warning.
The metal casing temperature institute of different parts under different in-furnace temperature different temperatures acquisition times is stored in packet Corresponding early warning temperature T0, Temperature processor is according to the temperature T after calibration from the corresponding early warning temperature T of packet selection0
According to the temperature T after calibration and early warning temperature T0Difference, design temperature gradient delta T, T=T0+ N Δs T, N are step level Number, to represent beyond early warning temperature T0Degree, that is, characterize lining wear degree, Temperature processor is according to the temperature after calibration T, automatically derives step series N;
The setting scope of the thermograde Δ T is any integer in 0~100 DEG C;Δ T sets smaller, and classification is thinner, Early warning effect is better.
Temperature processor is according to the temperature T after calibration and early warning temperature T set in advance0Temperature pre-warning is carried out, with temperature The form of early warning cloud atlas is presented, and the thermograde Δ T according to setting carries out gradient and shows to the part more than early warning temperature;
Specifically, the temperature pre-warning cloud atlas of corresponding site is provided according to the metallurgical furnace type of furnace, as shown in figure 3, different temperatures is terraced Degree in characterized with the corresponding color of different temperatures value, Regional Representative's same temperature gradient of same color, color it is deeper, Corresponding temperature step series is higher, realizes characterizing different furnace lining safety coefficients with the temperature of different step series, is pre- temperature It is alert to provide effect of visualization.
Step S5:Temperature processor provides furnace lining maintenance suggestion;
Temperature processor from preset furnace lining safeguard database in inquire about and furnace lining maintenance suggestion and be pushed to user;
Furnace lining maintenance suggestion is different according to the change of temperature step series, and temperature step series is higher, the furnace lining of sign Erosion degree is more severe, that is, need the situation for carrying out furnace lining maintenance more urgent, and its corresponding furnace lining maintenance suggestion is more direct;
Specifically, T=T0+ N Δ T, are first gradient during setting N=1, are the second gradient during N=2, are the 3rd during N=3 Gradient, by that analogy, in the present embodiment, by taking furnace bottom a part as an example, as N > 0, system is judged to that furnace bottom declines, herein On the basis of, as N > 4, it is proposed that fettling, when 2 < N≤4, it is proposed that rise furnace bottom, when 0 < N≤2, it is proposed that slag shield is splashed in reinforcing Stove;Conversely, as N < 0, it is judged to furnace bottom rising, on this basis, when N < (- 4), it is proposed that drop furnace bottom, as (- 4)≤N < (- 2), it is proposed that do not splash slag, as (- 2)≤N < 0, it is proposed that slag is splashed in reduction.
In sum, a kind of decision-making system and method for metallurgical furnace furnace lining safety are the embodiment of the invention provides, from metallurgy Stove metal casing temperature angle early warning furnace lining safety, metallurgical furnace metal casing temperature is realized in converter smelting or during fascinating On-line measurement, temperature pre-warning is carried out according to lining thickness with the matching relationship of metal casing temperature, is realizing furnace lining prison safely While survey, not only can effectively shorten the furnace lining time of measuring for even eliminating existing method, and can provide visual Effect, effectively improves efficiency.
It will be understood by those skilled in the art that all or part of flow of above-described embodiment method is realized, can be by meter Calculation machine program is completed to instruct the hardware of correlation, and described program can be stored in computer-readable recording medium.Wherein, institute It is disk, CD, read-only memory or random access memory etc. to state computer-readable recording medium.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto, Any one skilled in the art the invention discloses technical scope in, the change or replacement that can be readily occurred in, Should all be included within the scope of the present invention.

Claims (10)

1. it is a kind of based on temperature pre-warning mechanism metallurgical furnace furnace lining safety decision method, it is characterised in that comprise the following steps:
Step S1:The stove type parameter of metallurgical furnace to be determined is input in Temperature processor;
Step S2:The metal casing temperature at a certain position of Temperature sampler online acquisition metallurgical furnace is simultaneously transmitted to Temperature processor;
Step S3:Metal casing temperature to a certain position of metallurgical furnace of step S2 Temperature samplers collection is calibrated, and is obtained Temperature T after calibration;
Step S4:Temperature processor is according to the temperature T after calibration and early warning temperature T set in advance0Provide temperature pre-warning;
Step S5:Temperature processor provides furnace lining maintenance suggestion.
2. method according to claim 1, it is characterised in that the stove type parameter includes nominal capacity, permanent layer, work Layer, the material of metal furnace shell and thickness.
3. method according to claim 1, it is characterised in that the step S3 is comprised the following steps:
Step S301:Obtain temperature correction parameter;
Step S302:The metal casing temperature that step S2 is gathered is calibrated using temperature correction parameter.
4. method according to claim 3, it is characterised in that Temperature processor is original by what is measured under different in-furnace temperatures It is right that the Temperature numerical of the original furnace lining under the corresponding in-furnace temperature stored in the actual temperature measured value and packet of furnace lining is carried out Than obtaining corresponding temperature correction parameter by the way of numerical fitting.
5. method according to claim 4, it is characterised in that Temperature processor is according in the different stoves stored in packet The temperature correction that the metal casing temperature and step S301 of metallurgical furnace different parts are obtained under the temperature different temperature acquisition time Parameter, the metal casing temperature to a certain position of step S2 collections is calibrated.
6. method according to claim 1, it is characterised in that early warning temperature T0=TBegin+TPeace, more than early warning temperature T0Then enter Trip temperature early warning;
Wherein TBeginIt is metallurgical furnace metal furnace shell initial temperature, TPeaceIt is safe temperature.
7. method according to claim 6, it is characterised in that according to the temperature T after calibration and early warning temperature T0Difference, if Constant temperature degree gradient delta T, T=T0+ N Δ T, wherein N are step series, represent and exceed early warning temperature T0Degree.
8. method according to claim 7, it is characterised in that temperature pre-warning is carried out in the form of temperature pre-warning cloud atlas, Thermograde Δ T according to setting carries out gradient and shows to the part more than early warning temperature, with not equality of temperature in different temperatures gradient The corresponding color of angle value is characterized, and color is deeper, and corresponding temperature step series is higher.
9. the method according to claim 7 or 8, it is characterised in that change of the furnace lining maintenance suggestion according to temperature step series N Change and it is different, temperature step series is higher, and its corresponding furnace lining maintenance suggestion is more direct.
10. it is a kind of based on temperature pre-warning mechanism metallurgical furnace furnace lining safety decision-making system, it is characterised in that including temperature acquisition Device and Temperature processor;
The metal casing temperature at a certain position of Temperature sampler online acquisition metallurgical furnace is simultaneously transmitted to Temperature processor;
The Temperature processor is used to receive the stove type parameter of metallurgical furnace to be determined, and according to original furnace lining under each in-furnace temperature Actual temperature measured value and packet in the temperature of original furnace lining that stores obtain temperature correction parameter, and utilize the temperature school The metal casing temperature at a certain position of metallurgical furnace of quasi- parameters versus temperature collector collection is calibrated, then according to calibration after Temperature T and early warning temperature T set in advance0And thermograde Δ T, temperature pre-warning is given in the form of temperature pre-warning cloud atlas, And furnace lining maintenance suggestion is provided.
CN201710124733.XA 2017-03-03 2017-03-03 The decision-making system and method for metallurgical furnace furnace lining safety based on temperature pre-warning mechanism Active CN106868249B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110669896A (en) * 2019-09-11 2020-01-10 山东钢铁股份有限公司 Converter body multipoint temperature measurement method
CN115386672A (en) * 2022-09-09 2022-11-25 甘肃酒钢集团宏兴钢铁股份有限公司 Early warning method for leakage of mixer furnace

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN105219905A (en) * 2015-11-09 2016-01-06 马鞍山钢铁股份有限公司 A kind of monitor blast furnace upwarp bottom temperature change device and application
CN105803153A (en) * 2016-04-05 2016-07-27 钢铁研究总院 Real-time online monitoring system and method for safety of refectory material of converter lining

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105219905A (en) * 2015-11-09 2016-01-06 马鞍山钢铁股份有限公司 A kind of monitor blast furnace upwarp bottom temperature change device and application
CN105803153A (en) * 2016-04-05 2016-07-27 钢铁研究总院 Real-time online monitoring system and method for safety of refectory material of converter lining

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110669896A (en) * 2019-09-11 2020-01-10 山东钢铁股份有限公司 Converter body multipoint temperature measurement method
CN110669896B (en) * 2019-09-11 2021-10-22 山东钢铁股份有限公司 Converter body multipoint temperature measurement method
CN115386672A (en) * 2022-09-09 2022-11-25 甘肃酒钢集团宏兴钢铁股份有限公司 Early warning method for leakage of mixer furnace

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