CN106866052B - A kind of red mud-slag geopolymer and preparation method thereof - Google Patents

A kind of red mud-slag geopolymer and preparation method thereof Download PDF

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CN106866052B
CN106866052B CN201710126301.2A CN201710126301A CN106866052B CN 106866052 B CN106866052 B CN 106866052B CN 201710126301 A CN201710126301 A CN 201710126301A CN 106866052 B CN106866052 B CN 106866052B
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red mud
slag
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CN106866052A (en
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罗忠涛
康少杰
张美香
刘垒
刘正辉
王亚洲
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Zhengzhou University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of red mud-slag geo-polymer and preparation method thereof, the red mud-slag geo-polymer is to excite using red mud and slag as primary raw material through compound alkali-activator.Many advantages, such as invention realizes the efficient utilization to red mud, two kinds of industrial solid castoffs of slag especially red mud, and the invention, with that can carry out continuous production, technical process is simple, at low cost, without secondary pollution, resulting product function admirable.

Description

A kind of red mud-slag geo-polymer and preparation method thereof
Technical field
The present invention relates to geo-polymer fields, and in particular to a kind of red mud-slag geo-polymer and preparation method thereof.
Background technique
Red mud is a kind of strong basicity solid waste incidentally generated in aluminium oxide smelting process, at present whole world red mud pilling Amount is close to 3,000,000,000 tons, and its comprehensive utilization ratio is only 15% or so.China due to the factors such as development technique level limitation, it is right The comprehensive utilization ratio of red mud is also far away from this.Most red mud can only utilize the stockyard air storage of large area, air-dried The fugitive dust that red mud generates is one of the arch-criminal for causing local haze weather instantly, while the strong basicity component in red mud is also right Ground water regime, soil and surface vegetation etc. cause serious pollution and destroy.
Containing a large amount of sial components with potential activity in red mud, this has red mud to prepare the latent of geo-polymer Matter, while using red mud as raw material preparing geo-polymer the alkali in red mud can be made to be converted into and preparing the advantageous object of geo-polymer Matter.Although preparing existing research on geo-polymer to red mud at present, there is also defects, such as latest domestic research to report In refer to and prepare geo-polymer using red mud as raw material, means are first to calcine to red mud, are then swashed again by alkali Hair realizes the after polymerization of red mud, however calcination process makes the production cost greatly improved and is restricted its popularization and application; There are also be exactly is used when preparing geo-polymer using red mud as a small amount of spike, such as have study with high-performance metakaolin, Flyash etc. is used as matrix, and by the control of red mud volume within 20%, this utilizes the consumption of red mud and is extremely limited.
Summary of the invention
Object of the present invention is under the premise of utilizing red mud to greatest extent, provide one kind using red mud and slag as primary raw material The manufactured geo-polymer with ideal compression strength (7d compression strength > 20MPa, 28d compression strength > 38MPa).
It is a further object of the present invention to provide a kind of red mud-slag geo-polymer preparation method, this method operative employees Skill is simple, low in cost, it can be achieved that the efficient consumption to red mud utilizes.
In order to achieve the above object, the invention adopts the following technical scheme:
A kind of red mud-slag geo-polymer, the composite granule being made of red mud and slag is through compound alkali-activator It excites, the mass ratio of composite granule and compound alkali-activator is 1:0.6-0.85;The wherein mass percent of composite granule Composition are as follows: red mud 50%-70% and slag 30%-50%, compound alkali-activator are deployed by waterglass, sodium hydroxide and water and are obtained, Modulus is 1.0-2.0, solid content 18%-42%.
Further preferably, the modulus of compound alkali-activator is 1.2-1.6, solid content 30%-38%.
The quality requirement of the red mud are as follows: moisture content≤3%, calcium oxide content≤15%, dioxide-containing silica≤20%, oxygen Change aluminium content≤25%, fineness is that 75um is tailed over less than 15% after grinding.
The slag is blast-furnace cinder micro-powder, quality requirement are as follows: calcium oxide content≤45%, dioxide-containing silica≤ 35%, alumina content≤12%, Blain specific surface 400-450m2/Kg。
The quality requirement of the waterglass are as follows: Baume degrees (° B é) is 50.4, and sodium oxide content >=12.8%, silica contains Amount >=29.2%.
Red mud-slag geo-polymer preparation method, comprising the following steps:
1) composite granule is prepared: red mud, slag are chosen, red mud and slag are then mixed to get composite granule in proportion, It is aged spare;
2) compound alkali-activator is prepared: the modulus using sodium hydroxide solution adjustment waterglass is 1.0-2.0, solid content is 18%-42%, it is spare;
When adjusting the modulus and solid content of waterglass, first according to the initial modulus, solid content and target mould of purchased waterglass Number, solid content calculate the amount of required sodium hydroxide and water, then that sodium hydroxide is soluble in water, to sodium hydroxide solution cooling It is added in purchased waterglass afterwards and compound alkali-activator is made;
3) according to cement paste preparation process, composite granule is mixed with compound alkali-activator by the mass ratio of 1:0.6-0.85 Conjunction stirs evenly, and injects the mold of 40mm*40mm*40mm;
4) by demoulding after step 3) resulting product overlay film natural curing for 24 hours, gained test block sprinkling maintenance under field conditions (factors) Red mud-slag geo-polymer is obtained to certain age.
The present invention has the following advantages that and feature:
1, the present invention be using two kinds of industrial solid castoffs of red mud and slag as the raw material for preparing geo-polymer, it is used Raw material is cheap and easy to get, and preparation process is simple, it can be achieved that continuous production, with good economic efficiency.
2, the present invention is the volume 50%-70% using red mud as primary raw material, has broken previous red mud low-dosage and has utilized Limitation, realize the consumption to red mud large dosage utilization, for solve bring environmental pollution, land seizure due to red mud piling up The problems such as provide effective way, have great social benefit.
3, the present invention is used to the alkali in red mud in the allocation process of compound alkali-activator, has prepared mechanical property Good red mud-slag the geo-polymer of energy, has better durability than traditional cement-based gelling material.
4, when present invention preparation in alkaline environment, the Ca-O in slag micropowder is broken the Ca released2+In liquid phase Si(OH)4Monomer and Al (OH)4 -Monomer reaction, so that containing a large amount of zeagonite in prepared geo-polymer mineral facies Phase, zeagonite has the title of molecular sieve, and the phase macrostructure is rendered as loose porous tridimensional network.Therefore madely If matter polymer is used for heavy metals immobilization field, " treatment of wastes with processes of wastes against one another " can be really realized, both utilize and refer to for the large dosage consumption of red mud Outlet is illustrated, also provides simple and easy and low-cost method to heavy metals immobilization, realizes " double in environmental improvement It wins ".
Specific embodiment
For a better understanding of the present invention, the content of present invention is described further below with reference to embodiment, but this hair Bright content is not limited solely to the following examples, and embodiment is not construed as limitation of the invention.
Embodiment 1:
1) raw material is chosen: a. chooses Henan Great Wall Chinalco red mud dump bulk red mud, and grinding is dried to it Processing, obtains red mud powder, moisture content≤3%, calcium oxide content≤15%, dioxide-containing silica≤20%, and alumina content≤ 25%, fineness is that 75um is tailed over less than 15%;
B. slag be commercially available blast-furnace cinder, calcium oxide content≤45%, dioxide-containing silica≤35%, alumina content≤ 12%, Blain specific surface 430m2/Kg;
2) prepared by composite granule: red mud powder and slag micropowder after taking dry grinding by quality, red mud powder and slag Micro mist mass percent is respectively 50% and 50%, obtains composite granule for the two is dry-mixed, is aged spare for 24 hours;
3) compound alkali-activator is prepared: the dosage of sodium hydroxide and water needed for being calculated according to target modulus, solid content, by institute It needs sodium hydrate particle to be slowly added in water and constantly stir to get sodium hydroxide solution, sodium hydroxide solution is cooled to room temperature The water of reduction due to water evaporation is supplemented afterwards;By sodium hydroxide solution and liquid soluble glass (quality requirement are as follows: Baume degrees (° B é) It is 50.4, sodium oxide content >=12.8%, dioxide-containing silica >=29.2%) uniformly mixing, obtained modulus is 1.6 and solid content is 30% compound alkali-activator, it is spare;
4) it forms and conserves: according to cement paste preparation process, by composite granule and compound alkali-activator by 1:0.85's Mass ratio addition blender, which is sufficiently mixed, stirs to get slurry, by the mold of slurry injection 40mm*40mm*40mm, overlay film maintenance Demoulding for 24 hours;By test block under field conditions (factors) sprinkling maintenance to certain age up to red mud-slag geo-polymer.
Gained test block maintenance to 7d and 28d compression strength (according to Test method for strength of hydraulic cement mortar (ISO method), similarly hereinafter) Respectively 39.64MPa and 65.06MPa.
Embodiment 2:
1) raw material is chosen: step 1) in the same embodiment 1;
2) prepared by composite granule: red mud powder and slag micropowder after taking dry grinding by quality, red mud powder and slag Micro mist mass percent is respectively 60% and 40%, obtains composite granule for the two is dry-mixed, is aged spare for 24 hours;
3) compound alkali-activator is prepared: the dosage of sodium hydroxide and water needed for being calculated according to target modulus, solid content, by institute It needs sodium hydrate particle to be slowly added in water and constantly stir to get sodium hydroxide solution, sodium hydroxide solution is cooled to room temperature The water of reduction due to water evaporation is supplemented afterwards;By sodium hydroxide solution and liquid soluble glass (quality requirement are as follows: Baume degrees (° B é) It is 50.4, sodium oxide content >=12.8%, dioxide-containing silica >=29.2%) uniformly mixing, obtained modulus is 1.4 and solid content is 30% compound alkali-activator, it is spare;
4) it forms and conserves: according to cement paste preparation process, by composite granule and compound alkali-activator by 1:0.75's Mass ratio addition blender, which is sufficiently mixed, stirs to get slurry, by the mold of slurry injection 40mm*40mm*40mm, overlay film maintenance Demoulding for 24 hours;By test block under field conditions (factors) sprinkling maintenance to certain age up to red mud-slag geo-polymer.
The compression strength of gained test block maintenance to 7d and 28d distinguish 28.16MPa and 52.24MPa.
Embodiment 3:
1) raw material is chosen: step 1) in the same embodiment 1;
2) prepared by composite granule: step 2 in the same embodiment 2;
3) compound alkali-activator is prepared: the dosage of sodium hydroxide and water needed for being calculated according to target modulus, solid content, by hydrogen Sodium oxide molybdena particle is slowly added in a certain amount of aqueous solution and is stirred continuously, and supplement is due to water evaporation after solution is cooled to room temperature The water of reduction;By sodium hydroxide solution and liquid soluble glass (quality requirement are as follows: Baume degrees (° B é) is 50.4, sodium oxide content >=12.8%, dioxide-containing silica >=29.2%) uniformly mixing, the compound alkali-activated carbonatite that obtained modulus is 1.6 and solid content is 34% Agent, it is spare;
4) it forms and conserves: step 4) in the same embodiment 2;
The compression strength of gained test block maintenance to 7d and 28d are respectively 30.75MPa and 53.85MPa.
Embodiment 4:
1) raw material is chosen: step 1) in the same embodiment 1;
2) prepared by composite granule: red mud powder and slag micropowder after taking dry grinding by quality, red mud powder and slag Micro mist mass percent is respectively 70% and 30%, obtains composite granule for the two is dry-mixed, is aged spare for 24 hours;
3) compound alkali-activator is prepared: step 3) in the same embodiment 1;
4) it forms and conserves: according to cement paste preparation process, by composite granule and compound alkali-activator by 1:0.65's Mass ratio addition blender, which is sufficiently mixed, stirs to get slurry, by the mold of slurry injection 40mm*40mm*40mm, overlay film maintenance Demoulding for 24 hours;By test block under field conditions (factors) sprinkling maintenance to certain age up to red mud-slag geo-polymer.
The compression strength of gained test block maintenance to 7d and 28d are respectively 23.52MPa and 38.20MPa.
Embodiment 5:
The difference is that, the modulus of compound alkali-activator is 1.2 and solid content is 34% with embodiment 4;
The compression strength of gained test block maintenance to 7d and 28d are respectively 27.19MPa and 44.20MPa.
The test block pressure resistance intensity of embodiment 1-5 meets 7d compression strength > 20MPa, 28d compression strength > 38MPa requirement.
Red mud of the present invention-slag geo-polymer, the mass percentage of red mud, slag, compound in composite granule At its, respectively bound and section value can realize the present invention to modulus, the solid content of alkali-activator, just be not listed one by one herein Embodiment.
Case of comparative examples 1:
Difference from example 1 is that: the mass ratio of composite granule and compound alkali-activator is 1:0.5.It starches at this time Body, can not moulding by casting in experimentation because consistency causes greatly mobility too poor very much.
Case of comparative examples 2:
Difference from example 1 is that: the modulus of compound alkali-activator is 0.8, solid content, solid content 22%.
The compression strength of gained test block maintenance to 7d and 28d are respectively 22.77MPa and 18.10MPa.
Case of comparative examples 3:
Difference from example 1 is that: red mud powder and slag micropowder mass percent point when prepared by composite granule It Wei 80% and 20%.
The compression strength of gained test block maintenance to 7d and 28d are respectively 12.33MPa and 22.97MPa.
Case of comparative examples 4:
With embodiment 5 the difference is that: the mass ratio of composite granule and compound alkali-activator be 1:1.
The compression strength of gained test block maintenance to 7d and 28d are respectively 10.56MPa and 17.94MPa and slurry setting time Too long (> for 24 hours).
Case of comparative examples 5:
With embodiment 5 the difference is that: the modulus of compound alkali-activator be 2.2, solid content 42%.
The compression strength of gained test block maintenance to 7d and 28d are respectively 17.91MPa and 30.64MPa.
Found out by case of comparative examples 1-5, when some technical parameters change, 7d the or 28d compression strength of gained test block It is difficult to meet ideal compression strength (7d compression strength > 20MPa, 28d compression strength > 38MPa) demand of product.

Claims (4)

1.一种赤泥-矿渣地质聚合物,其特征在于:其是由赤泥和矿渣组成的复合粉体经复合碱激发剂激发而成,复合粉体与复合碱激发剂的质量比为1:0.6-0.85;其中复合粉体的质量百分比组成为:赤泥50%-70%和矿渣30%-50%,复合碱激发剂由水玻璃、氢氧化钠及水调配而得,其模数为1.0-2.0,固含量为18%-42%;1. a red mud-slag geopolymer is characterized in that: it is that the composite powder that is made up of red mud and slag is excited by a composite alkali activator, and the mass ratio of the composite powder and the composite alkali activator is 1 : 0.6-0.85; the mass percentage of the composite powder is composed of: red mud 50%-70% and slag 30%-50%, the composite alkali activator is prepared by water glass, sodium hydroxide and water, and its modulus is 1.0-2.0, and the solid content is 18%-42%; 所述赤泥的质量要求为:含水率≤3%,氧化钙含量≤15%,二氧化硅含量≤20%,氧化铝含量≤25%,粉磨后细度为75um筛筛余小于15%;The quality requirements of the red mud are: moisture content ≤ 3%, calcium oxide content ≤ 15%, silica content ≤ 20%, alumina content ≤ 25%, the fineness after grinding is 75um sieve residue less than 15% ; 所述矿渣为高炉矿渣微粉,其质量要求为:氧化钙含量≤45%,二氧化硅含量≤35%,氧化铝含量≤12%,勃氏比表面积 400-450m2/ kg 。The slag is blast furnace slag micropowder, and its quality requirements are: calcium oxide content≤45%, silica content≤35%, alumina content≤12%, and Brinell specific surface area 400-450m 2 /kg . 2.如权利要求1所述的赤泥-矿渣地质聚合物,其特征在于所述水玻璃的质量要求为:波美度为50.4,氧化钠含量≥12.8%,二氧化硅含量≥29.2%。2. The red mud-slag geopolymer according to claim 1, characterized in that the quality requirements of the water glass are: the Baume degree is 50.4, the sodium oxide content is ≥ 12.8%, and the silicon dioxide content is ≥ 29.2%. 3.权利要求1或2所述赤泥-矿渣地质聚合物的制备方法,其特征在于,包括以下步骤:3. the preparation method of the described red mud-slag geopolymer of claim 1 or 2, is characterized in that, comprises the following steps: 1)复合粉体配制:选取赤泥、矿渣,然后将赤泥和矿渣按比例混合得到复合粉体,陈化备用;1) Compound powder preparation: select red mud and slag, and then mix the red mud and slag in proportion to obtain a composite powder, which is aged for later use; 2)复合碱激发剂配制:利用氢氧化钠溶液调整水玻璃的模数为1.0-2.0、固含量为18%-42%,备用;2) Preparation of composite alkali activator: use sodium hydroxide solution to adjust the modulus of water glass to 1.0-2.0 and the solid content to 18%-42%, for use; 3)将复合粉体与复合碱激发剂按1:0.6-0.85的质量比混合搅拌,注模成型;3) The composite powder and the composite alkali activator are mixed and stirred at a mass ratio of 1:0.6-0.85, and then injection-molded; 4)将步骤3)所得制品覆膜自然养护后拆模,所得试块在自然条件下洒水养护至一定龄期即得到赤泥-矿渣地质聚合物。4) After the product obtained in step 3) is covered with film for natural curing, the mold is removed, and the obtained test block is sprayed and cured under natural conditions to a certain age to obtain the red mud-slag geopolymer. 4.如权利要求3所述赤泥-矿渣地质聚合物的制备方法,其特征在于:所述水玻璃的质量要求为:波美度为50.4,氧化钠含量≥12.8%,二氧化硅含量≥29.2%。4. the preparation method of red mud-slag geopolymer as claimed in claim 3, is characterized in that: the quality requirement of described water glass is: Baume degree is 50.4, sodium oxide content ≥ 12.8%, silicon dioxide content ≥ 29.2%.
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Publication number Priority date Publication date Assignee Title
CN110862243A (en) * 2019-11-19 2020-03-06 太原理工大学 A low-cost and high-strength red mud-coal measure metakaolin polymer
CN110862243B (en) * 2019-11-19 2020-10-02 太原理工大学 Low-cost high-strength red mud-coal series metakaolin geopolymer

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