CN106863506A - A kind of Recombined bamboo of colding pressing is automatic weigh and assembly method - Google Patents
A kind of Recombined bamboo of colding pressing is automatic weigh and assembly method Download PDFInfo
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- CN106863506A CN106863506A CN201710088650.XA CN201710088650A CN106863506A CN 106863506 A CN106863506 A CN 106863506A CN 201710088650 A CN201710088650 A CN 201710088650A CN 106863506 A CN106863506 A CN 106863506A
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- bamboo
- colding pressing
- recombined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J7/00—Mechanical working of tree or plant materials not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
It is proposed by the present invention be a kind of Recombined bamboo of colding pressing it is automatic weigh and assembly method, comprise the technical steps that：（One）Impregnation bamboo beam is dried and sorted；（Two）The alignment of bamboo beam is weighed and bundling；（Three）The automatic piling that bamboo ties in；（Four）Balancing water content and mat formation that bamboo ties in.Advantage：The present invention is dried using existing impregnation bamboo beam and carries out online weighing to it with sorting line, and tied up, by roller and lifting device its automatic stacking, and equilibrium moisture content after tying up, two bundles or four bundles are sent into assembly grooves again then, using the existing Recombined bamboo production technology of colding pressing of this process modification, optimize its production process, improve Recombined bamboo forming evenness of colding pressing, mitigate the labour intensity of employee, improve production efficiency and quality, for the sound development of bamboo Recombined bamboo of colding pressing provides safeguard.
Description
Technical field
The present invention relates to a kind of Recombined bamboo of colding pressing it is automatic weigh and assembly method, the wood-based plate in category timber industry
Manufacturing technology field.
Background technology
Recombined bamboo（Also known as bamboo recombined material, heavy bamboo）It is to be formed by improving, improving on the basis of bamboo laminated board
Structure and decoration use novel bamboo wood-based plate.The main production process of Recombined bamboo be by bamboo wood remove bamboo green layer after, then by plane
Tabasheer is cut, is rolled plus is sewn into the special thin bamboo strips used for weaving through gap（Also referred to as bamboo beam）, through impregnation, drying, cold moudling-thermosetting
Change or hot press is hot-forming, produce density for 1.0g/cm3And the bamboo recombined material of the above.So-called cold moudling-thermal curing method
Refer to by the bamboo beam after impregnation（Roll plus seam thin bamboo strips used for weaving）The normal temperature high voltage compression molding in steel die, then together with mould in height
In warm kiln（120 DEG C~135 DEG C of temperature）Solidification is formed, and the slab sectional dimension majority of shaping is 140mm*152mm, the method system
Into Recombined bamboo be often referred to simply as Recombined bamboo of colding pressing.The method needs the heat cure by more than 11 hours in hyperthermia tunnel Kiln,
Have the advantages that small investment, yield are big, but there is bamboo beam to need first to dry, then impregnation re-dry, assembly etc. is cumbersome after drying
Operation, due to the two ends became uneven of bamboo beam during assembly, it is less than normal to easily cause one section of density one section of density bigger than normal, and a dead lift is numerous
It is trivial, be this on the basis of the existing production technology of Recombined bamboo of colding pressing, it is improved the mode of production and mitigate workman labour intensity,
Improve its production efficiency and quality.
Dried in existing impregnation bamboo beam and it is sorted online on sorting line, is weighed, and tied up, led to after tying up
Roller and lifting device are crossed by its automatic stacking, and equilibrium moisture content, two bundles or four bundles are sent into assembly groove again then.This claims
Refitting put be arranged on impregnation bamboo beam dry and sorting after exit, have one group of cylinder according to weighing device will hereafter a period of time
The bamboo beam conveyed on Intranet band is stopped, and after being removed forward along roller after the bamboo beam bundling on device to be weighed, then will be stopped
Bamboo beam be put on weighing device and repeat to weigh.The strapping is tied up by the hasp at two ends, can quickly and easily be tied
Prick and reuse, be placed upside down the concentric reducers of two bundles or four bundles during assembly, it is uniform to reach assembly, and reduce bamboo beam carry and
The purpose of labor strength.
Using the existing Recombined bamboo production technology of colding pressing of this process modification, it will improve Recombined bamboo of colding pressing and mat formation uniformly
Property, improve production efficiency and quality shorten the internal stresses release time.
The content of the invention
It is proposed by the present invention be a kind of Recombined bamboo of colding pressing it is automatic weigh and assembly method, its purpose is intended to using existing leaching
Glue bamboo beam is dried to be selected and is weighed online with sorting line to it, and is tied up, and is filled by roller and lifting after tying up
Its automatic stacking, and equilibrium moisture content are put, two bundles or four bundles are sent into assembly groove again then；It is existing using this process modification
Recombined bamboo production technology of colding pressing, it will optimize its production process, raising is colded pressing Recombined bamboo forming evenness, mitigates the labor of employee
Fatigue resistance, improve production efficiency and quality.
Technical solution of the invention：A kind of Recombined bamboo of colding pressing is automatic weigh and assembly method, including following technique
Step：
（One）Impregnation bamboo beam is dried and sorted；
（Two）The alignment of bamboo beam is weighed and bundling；
（Three）The automatic piling that bamboo ties in；
（Four）Balancing water content and mat formation that bamboo ties in.
Advantages of the present invention：Bamboo plant is that the speed of growth is most fast on the earth, breeding is easiest to, the maturity period is most short woody
Plant, is the environment-friendly material of the mankind, and it has once is afforested successfully, so that it may which selective cutting every year, continuous utilization are given birth to without destruction
The characteristics of state environment.Existing 6,730,000 hectares of the bamboo grove area in the whole nation, is mainly distributed on national 16 provinces, is bamboo Recombined bamboo of colding pressing
Production provides continuable raw material resources.Bamboo Recombined bamboo of colding pressing can also make a utilization rate of the big footpath bamboo wood such as mao bamboon from
20%~50% improves to more than 80%, and the utilization rate of bamboo for making dwarf bamboo and Cluster Bamboo etc. fail industrialized utilization can also reach
More than 80%；Using weigh automatically and assembly the existing Recombined bamboo production technology of colding pressing of process modification, it will optimize its production
Operation, mitigates the labour intensity of employee, improve production efficiency and quality, also for the sound development of bamboo Recombined bamboo of colding pressing provides guarantor
Barrier.
Specific embodiment
A kind of Recombined bamboo of colding pressing is automatic weigh and assembly method, comprise the technical steps that：
（One）Impregnation bamboo beam is dried and sorted；
（Two）The alignment of bamboo beam is weighed and bundling；
（Three）The automatic piling that bamboo ties in；
（Four）Balancing water content and mat formation that bamboo ties in.
Described step（One）Impregnation bamboo beam is dried and sorted：Phenol glue will be impregnated and the bamboo beam that drained was in Multilayer Network
Dried on band drying machine, dried to moisture content 12~18%, and it is sorted in multilayer mesh dryer rear end, recall worm
Evil material, tender bamboo wood and the uncoordinated bamboo wood of color.
Described step（Two）The alignment of bamboo beam is weighed and bundling：In Multilayer Network with there is a title below discharge hole of drying machine
A is put in refitting, and there is baffle plate on the both sides of weighing device A, has the elastic strapping of placement two, the two of the band at the 60cm of two ends in baffle plate
End buckle, when bamboo beam is stacked into a certain amount, the cylinder B at weighing device A two ends pats bamboo beam two ends, by bamboo beam two ends pair
Together；When the weight on weighing device A reaches the amount of setting, there are three cylinder C, three in the baffle plate upper end position vertical with baffle plate
The leading portion of cylinder C is protruded horizontally up, and the leading portion for stretching out just touches the most leading portion of multilayer mesh dryer guipure, catches from motion
The bamboo beam that guipure sends；At the same time the head of following strapping is overlapped and forms bamboo and tie in, and bamboo tied in exist to the right
Moved on roller, travel switch is encountered after going out, three cylinder C that bamboo beam is caught above retract automatically, and bamboo beam drops to following
On weighing device A, and start a new round and weigh, go round and begin again and weighed.
Described step（Three）The automatic piling that bamboo ties in：The bamboo rolled on platform is tied in by a lifting device D, by PC
Machine is controlled, and is put it on the specified location bracket of appointed place, after bracket last layer is paved with, the whirligig below bracket
Automatically it is rotated by 90 °, is easy to stacking in length and breadth, lifting device D declines the height of its blowing according to counter, and completes certain
After the stacking of quantity, it is automatically reminded to operating personnel and removes bamboo beam heap.
Described step（Four）Balancing water content and mat formation that bamboo ties in：Mat formation tying in transport to through the bamboo after overbalance
Platform, by two bundle or four bundle be sent into assembly grooves in, have the device of its two ends weight of a display under assembly groove, by different bamboos tie in it is big
Microcephaly is exchanged uniformly, then the alignment of its two ends is mated formation.
Described Recombined bamboo of colding pressing is weighed automatically and the method for assembly can be carried out to the recombinant material of colding pressing of fiber-like material
It is automatic to weigh and assembly, such as Wooden veneer bar, straw unit material.
Embodiment 1
Recombined bamboo of colding pressing is automatic weigh and assembly method, comprise the following steps:
a）Impregnation bamboo beam is dried and sorted：After thin bamboo strips used for weaving is dried, impregnated using modified low-temperature solidified phenolic glue, phenolic aldehyde will be impregnated
The glue and bamboo beam for draining is dried on multilayer mesh dryer, using 70 DEG C of drying of low temperature, dries to moisture content 14%, and
Drying line back end sorts to it, recalls insect pest material, tender bamboo wood and the uncoordinated bamboo wood of color；
b）The alignment of bamboo beam is weighed and bundling：There is baffle plate on the both sides for having an automatic weighing device, device below discharging opening,
Two indentation, theres of baffle plate have places two elastic strappings, the two ends buckle of the band, when bamboo beam is stacked into 3kg, two ends
Cylinder B starts interval 20s and pats bamboo beam two ends, by the alignment of its two ends；When the weight on weighing device A reaches 11 kg, baffle plate
The upper end position vertical with baffle plate, the leading portion for having three cylinder C is protruded horizontally up, the leading portion for stretching out just touch guipure most before
Section, catches the bamboo beam sent from Sports netting band；At the same time the head of following strapping is overlapped and forms bamboo and tie in, and will
Bamboo is tied in and starts to be moved on roller to the right, and travel switch is encountered after going out, and the cylinder that bamboo beam C is caught above is retracted automatically, bamboo
Beam is dropped on following weighing device A, and is started a new round and weighed, and is gone round and begun again and is weighed；
c）The automatic piling that bamboo ties in, the bamboo rolled on platform is tied in by a lifting device D, by PC control, is put it to
On the specified location bracket of appointed place, after bracket last layer is paved with, whirligig below is rotated by 90 ° automatically, the lifting
Device D can decline the height of its blowing according to counter, and after the stacking for completing 50 bundles, be automatically reminded to operating personnel
Remove bamboo beam heap；
d）Balancing water content and mat formation that bamboo ties in, platform of mating formation is transported to by being tied in through the bamboo after overbalance, and four bundles are sent into assembly
In groove, the concentric reducer that different bamboos tie in is exchanged uniformly according to the display under assembly groove, then the alignment of its two ends is mated formation.
Embodiment 2
Recombined bamboo of colding pressing is automatic weigh and assembly method, comprise the following steps:
a）Impregnation bamboo beam is dried and sorted, and after thin bamboo strips used for weaving is dried, is impregnated using modified low-temperature solidified phenolic glue, will impregnate phenolic aldehyde
The glue and bamboo beam for draining is dried on multilayer mesh dryer, using 70 DEG C of drying of low temperature, dries to moisture content 14~16%,
And it is sorted in drying line back end, recall insect pest material, tender bamboo wood and the uncoordinated bamboo wood of color；
b）The alignment of bamboo beam is weighed and bundling, and there is baffle plate on the both sides for having an automatic weighing device, device below discharging opening,
Two indentation, theres of baffle plate have places two elastic strappings, the two ends buckle of the band, when bamboo beam is stacked into 3kg, two ends
Cylinder B starts interval 20s and pats bamboo beam two ends, by the alignment of its two ends；When the weight on weighing device A reaches 11 kg, bamboo beam
Upper end has three leading portions of cylinder C to rise near the position of guipure, catches the bamboo beam sent from Sports netting band；At the same time
The head of following strapping is overlapped and to be formed bamboo and is tied in, and the bamboo beginning that ties in is moved to the right on roller, row is encountered after going out
Cheng Kaiguan, the cylinder that bamboo beam C is caught above is retracted automatically, and bamboo beam is dropped on following weighing device A, and is started a new round and claimed
Weight, goes round and begins again and is weighed；
c）The automatic piling that bamboo ties in, the bamboo rolled on platform is tied in by a lifting device D, by PC control, is put it to
On the specified location bracket of appointed place, after bracket last layer is paved with, whirligig below is rotated by 90 ° automatically, the lifting
Device D can decline the height of its blowing according to counter, and after the stacking for completing 60 bundles, be automatically reminded to operating personnel
Remove bamboo beam heap；
d）Balancing water content and mat formation that bamboo ties in, platform of mating formation is transported to by being tied in through the bamboo after overbalance, and four bundles are sent into assembly
In groove, its concentric reducer is exchanged uniformly according to the display under assembly groove, then the alignment of its two ends is mated formation.
Embodiment 3
Recombined bamboo of colding pressing is automatic weigh and assembly method, comprise the following steps:
a）Impregnation bamboo beam is dried and sorted, and after thin bamboo strips used for weaving is dried, is impregnated using modified low-temperature solidified phenolic glue, will impregnate phenolic aldehyde
The glue and bamboo beam for draining is dried on multilayer mesh dryer, using 70 DEG C of drying of low temperature, dries to moisture content 14~16%,
And it is sorted in drying line back end, recall insect pest material, tender bamboo wood and the uncoordinated bamboo wood of color；
b）The alignment of bamboo beam is weighed and bundling, and there is baffle plate on the both sides for having an automatic weighing device, device below discharging opening,
Two indentation, theres of baffle plate have places two elastic strappings, the two ends buckle of the band, when bamboo beam is stacked into 3kg, two ends
Cylinder B starts interval 20s and pats bamboo beam two ends, by the alignment of its two ends；When the weight on weighing device A reaches 11 kg, baffle plate
The upper end position vertical with baffle plate, the leading portion for having three cylinder C is protruded horizontally up, the leading portion for stretching out just touch guipure most before
Section, catches the bamboo beam sent from Sports netting band；The head of at the same time following strapping and overlap, and start to the right
Moved on roller, travel switch is encountered after going out, the cylinder that bamboo beam C is caught above is retracted automatically, and bamboo beam drops to following title
Refitting is put on A, and restarts to weigh, and is gone round and begun again and is weighed；
c）The automatic piling that bamboo ties in, the bamboo rolled on platform is tied in by a lifting device D, by PC control, is put it to
On the specified location bracket of appointed place, after bracket last layer is paved with, whirligig below is rotated by 90 ° automatically, the lifting
Device D can decline the height of its blowing according to counter, and after the stacking for completing 60 bundles, be automatically reminded to operating personnel
Remove bamboo beam heap；
d）Balancing water content and mat formation that bamboo ties in, platform of mating formation is transported to by being tied in through the bamboo after overbalance, and four bundles are sent into assembly
In groove, the concentric reducer that different bamboos tie in is exchanged uniformly according to the display under assembly groove, then the alignment of its two ends is mated formation.
Can also be carries out weighing automatically and assembly, the material of the recombinant material to the recombinant material of colding pressing of other fiber-like materials
Can be Wooden veneer bar, straw unit material.
Claims (6)
1. a kind of Recombined bamboo of colding pressing it is automatic weigh and assembly method, it is characterized in that the method is comprised the technical steps that：
（One）Impregnation bamboo beam is dried and sorted；
（Two）The alignment of bamboo beam is weighed and bundling；
（Three）The automatic piling that bamboo ties in；
（Four）Balancing water content and mat formation that bamboo ties in.
2. Recombined bamboo of colding pressing according to claim 1 it is automatic weigh and assembly method, it is characterized in that described step
（One）Impregnation bamboo beam is dried and sorted：The bamboo beam that phenol glue will be impregnated and drained is dried on multilayer mesh dryer, is dried
Do to moisture content 12~18%, and it is sorted in multilayer mesh dryer rear end, recall insect pest material, tender bamboo wood and face
The uncoordinated bamboo wood of color.
3. Recombined bamboo of colding pressing according to claim 1 it is automatic weigh and assembly method, it is characterized in that described step
（Two）The alignment of bamboo beam is weighed and bundling：In Multilayer Network with having an A weighing devices, A weighing devices below discharge hole of drying machine
Both sides have baffle plate, have the elastic strappings of placement two at the 60cm of two ends in baffle plate, the two ends buckle of the band is piled up in bamboo beam
During to a certain amount, the B cylinders at A weighing devices two ends pat bamboo beam two ends, by the alignment of bamboo beam two ends；When on A weighing devices
When weight reaches the amount of setting, the leading portion level that there are three C cylinders, three C cylinders the baffle plate upper end position vertical with baffle plate is stretched
Go out, the leading portion for stretching out just touches the most leading portion of multilayer mesh dryer guipure, catches the bamboo sent from Sports netting band
Beam；At the same time the head of following strapping is overlapped and forms bamboo and tie in, and bamboo is tied in moved on roller to the right, after going out
Encounter travel switch, three C cylinders that bamboo beam is caught above are retracted automatically, and bamboo beam is dropped on following A weighing devices, and week and
A beginning new round is renewed to weigh.
4. Recombined bamboo of colding pressing according to claim 1 it is automatic weigh and assembly method, it is characterized in that described step
（Three）The automatic piling that bamboo ties in：The bamboo rolled on platform is tied in by a D lifting devices, by PC control, finger is put it to
Determine on the specified location bracket in place, after bracket last layer is paved with, the whirligig below bracket is rotated by 90 ° automatically, is easy to
Stacking in length and breadth, the D lifting devices decline the height of its blowing according to counter, and after a number of stacking is completed, from
It is dynamic to remind operating personnel to remove bamboo beam heap.
5. the efficient production method of Recombined bamboo of colding pressing according to claim 1, it is characterized in that described step（Four）Bamboo
The balancing water content that ties in and mat formation：Platform of mating formation is transported to by being tied in through the bamboo after overbalance, two bundles or four bundles are sent into assembly groove
In, there is the device of its two ends weight of a display under assembly groove, the concentric reducer that different bamboos tie in is exchanged uniformly, then by its two ends pair
Mat formation together.
6. Recombined bamboo of colding pressing according to claim 1 it is automatic weigh and assembly method, its feature can be to fiber-like material
The recombinant material of colding pressing of material weigh automatically and assembly.
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| CN201710088650.XA CN106863506B (en) | 2017-02-20 | 2017-02-20 | A method of cold pressing Recombined bamboo is weighed automatically and assembly |
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| CN201710088650.XA CN106863506B (en) | 2017-02-20 | 2017-02-20 | A method of cold pressing Recombined bamboo is weighed automatically and assembly |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107450389A (en) * | 2017-07-19 | 2017-12-08 | 长沙国金机械设备科技有限公司 | A kind of bamboo clappers moulding punching machine computer control method |
| CN107498666A (en) * | 2017-09-16 | 2017-12-22 | 蒋红卫 | Recombined bamboo processing technology |
| CN109968469A (en) * | 2017-12-28 | 2019-07-05 | 东北林业大学 | Recombined bamboo bamboo Shu Dingliang orientation layering pavement technique |
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| CN105666626A (en) * | 2016-01-27 | 2016-06-15 | 湖北江南春竹业有限公司 | Production method capable of controlling color difference of reconsolidated bamboo profiles |
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| CN1387981A (en) * | 2002-05-24 | 2003-01-01 | 浙江省林业科学研究院 | Production process of recombined bamboo-gluing board |
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| CN109968469A (en) * | 2017-12-28 | 2019-07-05 | 东北林业大学 | Recombined bamboo bamboo Shu Dingliang orientation layering pavement technique |
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| CN106863506B (en) | 2019-01-11 |
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Application publication date: 20170620 Assignee: ANJI CHENFENG MACHINERY CO., LTD. Assignor: Nanjing Forestry University Contract record no.: X2019320000102 Denomination of invention: A method of automatic weighing and forming of cold pressed Reconstituted Bamboo Granted publication date: 20190111 License type: Common License Record date: 20191012 |
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Application publication date: 20170620 Assignee: ZHEJIANG JIUCHUAN BAMBOO & WOOD Co.,Ltd. Assignor: NANJING FORESTRY University Contract record no.: X2020980007627 Denomination of invention: A method of automatic weighing and forming of cold pressed Reconstituted Bamboo Granted publication date: 20190111 License type: Common License Record date: 20201106 |
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