CN106862820B - A kind of wire feeder and welding gun - Google Patents

A kind of wire feeder and welding gun Download PDF

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Publication number
CN106862820B
CN106862820B CN201710259466.7A CN201710259466A CN106862820B CN 106862820 B CN106862820 B CN 106862820B CN 201710259466 A CN201710259466 A CN 201710259466A CN 106862820 B CN106862820 B CN 106862820B
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China
Prior art keywords
filament
rotating part
threaded portion
wire feeder
thread
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CN201710259466.7A
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Chinese (zh)
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CN106862820A (en
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袁忠杰
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/133Means for feeding electrodes, e.g. drums, rolls, motors
    • B23K9/1336Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Wire Processing (AREA)
  • Forwarding And Storing Of Filamentary Material (AREA)
  • Transmission Devices (AREA)

Abstract

The invention belongs to filament conveying technology fields, and in particular to a kind of wire feeder and welding gun, including rotating part and driving device, the rotating part are equipped with the threaded portion of continuously or discontinuously formula;At least partly thread spinning of threaded portion enters in filament and the thread groove generated with filament surface spinning or prefabricated thread groove constitute screw-driven cooperation, so that filament is slowed down along length direction and retreats.The present invention conveys filament using the reduction gear mechanism of screw-driven itself, on the one hand it is big to solve the inertia that complicated speed reduction gearing is brought, speed change responds slow problem, another aspect screw thread can carry larger tractive force, prevent filament from skidding, speed limit feed accuracy is improved, dynamic characteristic is greatly improved, meets technological requirement.

Description

A kind of wire feeder and welding gun
Technical field
The invention belongs to filament conveying technology fields, and in particular to a kind of wire feeder and welding gun.
Background technology
Automatic wire feeder is under micro computer control, and what can be stablized according to the continuous parameters of setting sends out the automatic of welding wire Change wire feeder.Automatic wire feeder generally has control section to provide parameter setting, and drive part is under control performed by the control section Wire feed driving is carried out, welding wire is sent to welding torch position by wire feeding mouth part.Automatic wire feeder in the prior art is usually by servo Motor drives, and the main shaft power of servo motor is finally transmitted to conveying roller by more step reduction mechanism, which is generally The axis of gear set or synchronous pulley, conveying roller is generally vertical with the length direction of welding wire, and when conveying, welding wire is from two conveying rollers Roll surface between pass through.The defect of this wire-feed motor is:In actual application, when often requiring that the feed speed of welding wire It is slow when fast, but due to being equipped with deceleration mechanism between servomotor spindle in the prior art and conveying roller, servo motor exists When slowing down or accelerating, the inertia of deceleration mechanism can all take private motor and generate larger resistance, this can cause the rotating speed of conveying roller to become Change response speed delay, to influence welding quality.In addition, there is also one kind directly driving conveying roller by motor in the prior art And without the wire feeder of speed reducer structure, although the wire feeder response speed is very fast, due to there is no deceleration mechanism, so The output torque of conveying roller is smaller, and insufficient to provide tractive force needed for feeding for welding wire, conveying stability is poor, and practicability is not By force, only in the occasion of certain particular/special requirements, the back work as wire feed.
Invention content
The object of the present invention is to provide a kind of wire feeders and welding gun for capableing of flexible transformation transmission speed.
To achieve the above object, the present invention provides following technical schemes:A kind of wire feeder, including at least one rotation The rotating part of setting, and the driving device for driving rotating part to rotate, at least one surface of revolution of the rotating part are equipped with The continuously or discontinuously threaded portion of formula sees along the radial line direction of rotating part, each thread vertex line of threaded portion with it is to be conveyed The length square parallel of filament, or move closer to filament center along the conveying direction of filament;At least partly spiral shell of the threaded portion Line tooth spinning enters in filament and the thread groove generated with filament surface spinning or prefabricated thread groove constitute screw-driven cooperation, makes Filament slows down along length direction retreats.
A kind of welding gun, including the wire feeder, the filament is welding wire;The wire feeder is located at the handle of welding gun It is interior;The concatenated cushion chamber of welding wire transfer passage with welding gun, the cushion chamber and wire-feed motor are additionally provided in the handle of the welding gun The end of incoming cables of structure is connected to, and the cushion chamber has arch inner cavity small in ends broad in the middle
The technical effects of the invention are that:The present invention conveys filament, a side using the reduction gear mechanism of screw-driven itself Face solves that the inertia that complicated speed reduction gearing is brought is big, and speed change responds slow problem, another aspect screw thread can carry compared with Big tractive force, prevents filament from skidding, and improves speed limit feed accuracy, greatly improves dynamic characteristic, meet technological requirement.
Description of the drawings
Fig. 1 is the perspective cut-away structural schematic diagram for the wire feeder that the embodiment of the present invention 1 is provided;
Fig. 2 is the dimensional structure diagram for the wire feeder that the embodiment of the present invention 2 is provided;
Fig. 3 is the axial view for the wire feeder that the embodiment of the present invention 2 is provided;
Fig. 4 is the dimensional structure diagram for the wire feeder that the embodiment of the present invention 3 is provided;
Fig. 5 is the dimensional structure diagram for the wire feeder that the embodiment of the present invention 4 is provided;
Fig. 6 is the dimensional structure diagram for the wire feeder that the embodiment of the present invention 5 is provided;
Fig. 7 is the sectional view for the wire feeder that the embodiment of the present invention 6 is provided;
Fig. 8 is the A-A direction views of Fig. 7;
Fig. 9 is the sectional view for the wire feeder that the embodiment of the present invention 7 is provided;
Figure 10 is the side view for the wire feeder that the embodiment of the present invention 8 is provided;
Figure 11 is the side view for the wire feeder that the embodiment of the present invention 9 is provided;
Figure 12 is the dimensional structure diagram for the wire feeder that the embodiment of the present invention 10 is provided;
Figure 13 is the elastic expansion-sleeve dimensional structure diagram that the embodiment of the present invention 6 is provided;
Figure 14 is the structural schematic diagram for the welding gun that the embodiment of the present invention 11 is provided;
Figure 15 is the front view for the wire feeder that the embodiment of the present invention 12 is provided;
Figure 16 is the dimensional structure diagram for the wire feeder that the embodiment of the present invention 12 is provided;
Figure 17 is court death mechanism and the dimensional structure diagram after motor assembly that the embodiment of the present invention 12 is provided.
Specific implementation mode
The present invention is described in detail below in conjunction with attached drawing.
As shown in figures 1-13,1. a kind of wire feeder includes the rotating part 10 of at least one rotation setting, and for driving The driving device that dynamic rotating part 10 rotates, at least one surface of revolution of the rotating part 10 are equipped with the threaded portion of continuously or discontinuously formula 11, it is seen along the radial line direction of rotating part 10, the length side of each thread vertex line of threaded portion 11 and filament 20 to be conveyed Shape is parallel, or moves closer to filament center along the conveying direction of filament 20;At least partly thread spinning of the threaded portion 11 Enter in filament 20 and the thread groove or prefabricated thread groove generated with 20 surface spinning of filament constitutes screw-driven cooperation, makes filament 20 slow down along length direction feeds.The present invention conveys filament 20 using the reduction gear mechanism of screw-driven itself, on the one hand Solve that the inertia that complicated transmission device is brought is big, speed change responds slow problem, and another aspect screw thread can carry larger lead Gravitation prevents filament 20 from skidding, and improves speed limit feed accuracy.
Further include Flexible element, the elastic force of the Flexible element acts radially on rotating part along rotating part, and the elastic force is directed toward Filament direction makes the threaded portion elasticity on rotating part be pressed against on filament.Since technique limits, the diameter of filament 20 is often It can float in a certain range, threaded portion 11 of the invention and 20 Elastic Contact of filament can make threaded portion 11 with filament 20 Diameter change and float, it is ensured that threaded portion 11 is pressed into the uniform depth of filament 20, and then ensures filament uniform force.
Threaded portion 11 in the present invention can be single thread, can also be double thread or more screw threads, when using double thread or When more screw threads, each screw thread can be arranged along the circumferencial direction uniform intervals of rotating part 10, to make suffered by 20 anchor ring each point of filament Axial force keeps balance.
Embodiment 1
As shown in Figure 1, as the preferred embodiment of the present invention, the centre of gyration of the rotating part 10 is equipped with through-hole 12, should Through-hole 12 constitutes the channel passed through for circular cross-section filament 20, and the threaded portion 11 is provided in the interior spiral shell on 12 hole wall of through-hole Line, the path of the threaded portion 11 are less than the diameter of circular cross-section filament 20, and the major diameter of the threaded portion 11 is greater than or equal to round cut The diameter of upper thread silk 20.The rotating part 10 is the main shaft of motor, and the through-hole 12 is arranged along the axle center of main shaft through main shaft, institute Threaded portion 11 is stated to be arranged in one end of through-hole 12 i.e. close to 20 traversing through end of filament.What one end, that is, filament 20 of the through-hole 12 penetrated One end is equipped with the cone hole part 13 entered for guide wire 20 in threaded portion 11.
Embodiment 2
As shown in Figure 2,3, the rotating part 10 is arranged for three along the circumferential parallel interval of filament 20, and rotating part 10 has Cylindrical outer ring surface, the filament 20 are folded between each rotating part 10, and the threaded portion 11 is provided in 10 outer shroud of rotating part External screw thread on face, 10 direction of rotation of each rotating part is identical, 11 rotation direction of threaded portion is identical.In the shaft of rotating part 10 respectively Equipped with a driven gear 15, each driven gear 15 is engaged with a driving gear 16 simultaneously, and the driving gear 16 is folded in respectively Between driven gear 15, driving gear 16 is coaxially disposed with filament 20, and principal and subordinate's gear centre is equipped with and leads to for what filament 20 passed through Hole.At least one of which rotating part 10 diametrically reciprocates setting along filament 20, enables the threaded portion 11 on the rotating part 10 It is engaged or detaches with 20 surface of filament.In addition, in the embodiment, the shaft of each rotating part 10 is mounted in elastic shaft bearing, i.e.,: Bearing block is provided by the elastic force for being radially directed towards filament 20 along rotating part 10, the elastic force by the Flexible element, the Flexible element Can be compression spring, one end of compression spring is resisted against side opposite with filament 20 on bearing block, and the other end is resisted against a fixed part On part, in addition to this, Flexible element can also use other common structure types in the prior art, art technology Personnel can select according to actual demand, as long as the Elastic Contact of threaded portion and filament can be realized.
Embodiment 3
As shown in figure 4, further including the guide groove 14 of fixed setting, length direction and the rotating part 10 of the guide groove 14 Axis is parallel, and the outer wall of the filament 20 is bonded with 14 inner wall of guide groove and constitutes therewith and is slidably matched, the rotating part 10 have cylindrical outer ring surface, and the threaded portion 11 is provided in the external screw thread on 10 outer ring surface of rotating part, the threaded portion 11 It is engaged with 20 outer wall of filament being exposed to outside guide groove 14.In addition, the present embodiment, which is referred to embodiment 2, is arranged elastic list Member.
Embodiment 4
As shown in figure 5, the section of the filament 20 is flat rectangle, the guide groove 14 is U-type groove, the filament 20 Wherein side broadside and the slot bottom of guide groove 14 fit, the rotating part 10 and the notch of guide groove 14 are oppositely arranged, and Threaded portion 11 on rotating part 10 is engaged with the other side broadside of filament 20.Bullet can also be arranged with reference to embodiment 2 in the present embodiment Property unit.
Embodiment 5
As shown in fig. 6, the centre of gyration of the rotating part 10 is equipped with through-hole 12, which is constituted for circular cross-section filament 20 channels passed through, the threaded portion 11 are provided in the discontinuous internal thread on 12 hole wall of through-hole, the path of the threaded portion 11 Less than the diameter of circular cross-section filament 20, the major diameter of the threaded portion 11 is more than the diameter of circular cross-section filament 20.
Embodiment 6
As shown in Figure 7,8, the rotating part 10 in the present embodiment is a shaft, and spindle central is equipped with through-hole 12, threaded portion 11 are arranged to open up on one end of through-hole 12, the shaft at the end and are parallel to shaft axis and penetrate through first of anchor ring inside and outside shaft Harmomegathus seam 102, the first harmomegathus seam 102 are equipped at least two along shaft circumference direction, and first harmomegathus seam 102 makes the end shaft tool There is certain elasticity, and then enable the aperture of through-hole 12 harmomegathus in a certain range, the outer ring surface of the end shaft is equipped with the conical surface Screw thread 101 is set with an elastic expansion-sleeve 17 on conical surface screw thread 101, and the inner ring surface of elastic expansion-sleeve 17 is equipped with and 101 phase of conical surface screw thread Matched screw thread offers the second harmomegathus that can make the radially harmomegathus of elastic expansion-sleeve 17 as shown in figure 13 on elastic expansion-sleeve 17 Seam 171, the elastic expansion-sleeve 171 constitute the Flexible element, meanwhile, when elastic expansion-sleeve 17 screws, the end shaft can be made 12 aperture of through-hole shrink, and then threaded portion 11 is made to move closer to filament center along the conveying direction of filament 20, in order to filament The importing of 20 ends.
Embodiment 7
As shown in figure 9, the present embodiment includes two rotating parts 10 and a polished rod 18, three is equal along 20 circumferencial direction of filament Even arranged for interval, filament 20 are folded in three cracks between, and polished rod 18 is fixed link, primarily serve the work for helping filament 20 With.The type of drive that the type of drive of two rotating parts 10 in the present embodiment can refer to embodiment 2 carries out.The present embodiment also may be used Flexible element is arranged with reference to embodiment 2.
Embodiment 8
As shown in Figure 10, it in the present embodiment, is seen along the radial line direction of rotating part 10, each thread vertex of threaded portion 11 connects Line moves closer to 20 center of filament along the conveying direction of filament 20, is achieved in that and threaded portion 11 is arranged on circular conical surface, And the axis of rotating part 10 is parallel to 20 conveying direction of filament, the advantage of the embodiment is that type of drive is simple, can be with Each rotating part is directly driven using type of drive shown in embodiment 2.
Embodiment 9
As shown in figure 11, it in the present embodiment, is seen along the radial line direction of rotating part 10, each thread vertex of threaded portion 11 connects Line moves closer to filament center along the conveying direction of filament 20, but difference lies in specific implementations with embodiment 8 for the embodiment Mode is to tilt the axis of rotating part 10, and threaded portion 11 can be arranged directly on cylindrical surface.The advantage of the embodiment exists Processing method in threaded portion 11 is simple.The type of drive of the embodiment is referred to the type of drive of embodiment 2 and is aided with ten thousand It is realized to section, i.e., a universal joint is arranged in the shaft between rotating part 10 and gear 15, and the axis of each gear 15 still may be used With the conveying direction keeping parallelism with filament 20, while it can ensure that the axis of rotating part 10 can be adjusted within the scope of certain angle again Section.
Embodiment 10
As shown in figure 12, in the present embodiment, there are two rotating part 10 is set along 20 length of filament, and front and back two rotating part 10 Direction of rotation is opposite, threaded portion 11 is oppositely oriented.The advantage of the embodiment is:Since front and back two rotating part 10 acts on filament 20 torsion can cancel out each other, therefore in the weaker filament 20 of conveying torsional strength, silk thread 20 can be avoided to distort.
Embodiment 11
As shown in figure 14, a kind of welding gun, including the wire feeder, the filament 20 is welding wire;The wire feeder In the handle 30 of welding gun.The concatenated cushion chamber of welding wire transfer passage with welding gun is additionally provided in the handle 30 of the welding gun 32, the cushion chamber 32 is connected to the end of incoming cables of wire feeder, and the cushion chamber has arch inner cavity small in ends broad in the middle.It should In embodiment, driving device is motor 31, and rotating part 10 is the main shaft of motor 31, can be done due to entire wire feeder volume Very little, therefore easily wire feeder can be integrated in torch handle 30 by industrial design means.In opening for the present invention Under showing, those skilled in the art are easy to that motor is integrated in torch handle 30 using industrial design means, the portion of techniques Content is not belonging to the design focal point of the present invention, therefore the internal structure of torch handle 30 is no longer described in detail.Due to process requirements, Welding wire is not feeding forward simply in transmission process, actually welding wire also needed in transmission process it is intermittent backward It withdraws, the cushion chamber 32 that the present invention is arranged on torch handle 30 can reduce the hard waste resistance in wire-feeding pipe, improve hard waste and ring Answer speed.
Embodiment 12
As shown in Figure 15,16,17, the present embodiment includes a rotating part 10, and 10 center of rotating part is equipped with through-hole, threaded portion 11 are arranged on the inner ring surface of the through-hole, and the filament traversing through end of the rotating part 10, which is equipped with, to be parallel to 10 axis of rotating part and penetrate through back The harmomegathus seam 102 of 10 inside and outside anchor ring of transfer part;The outer ring surface of the silk thread traversing through end of rotating part 10 is equipped with a conical surface section 103, revolution It is set with a compression spring 19 in portion 10, a thread segment 104 is additionally provided on 10 outer ring surface of rotating part, one is provided on the thread segment 104 Nut 105,19 both ends of the compression spring are born against on nut 105 and the conical surface 103, when turning nut 105, rotating part 10 filament traversing through end can change shrinkage under the action of compression spring 19 and the conical surface 103, to change threaded portion 11 and filament Pressure between 20.Rotating part 10 and hollow electric machine main shaft 311 in the present embodiment is coaxially connected, the directly middle motor of filament 20 It passes through, and enters in the rotating part 10 in main shaft 311.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.

Claims (10)

1. a kind of wire feeder, it is characterised in that:Include the rotating part (10) of at least one rotation setting, and for driving back The driving device of transfer part (10) rotation, at least one surface of revolution of the rotating part (10) are equipped with the threaded portion of continuously or discontinuously formula (11), it is seen along the radial line direction of rotating part, the length of each thread vertex line of threaded portion (11) and filament (20) to be conveyed Square parallel is spent, or filament (20) center is moved closer to along the conveying direction of filament (20);At least portion of the threaded portion (11) Point thread spinning enters in filament (20) and the thread groove generated with filament (20) surface spinning or prefabricated thread groove composition spiral shell Line transmission cooperation, makes filament (20) slow down along length direction and retreats.
2. wire feeder according to claim 1, it is characterised in that:Further include Flexible element, the elastic force of the Flexible element Rotating part (10) is acted radially on along rotating part (10), and the elastic force is directed toward filament (20) direction, makes on rotating part (10) Threaded portion (11) elasticity be pressed against on filament (20).
3. wire feeder according to claim 2, it is characterised in that:The centre of gyration of the rotating part (10) is equipped with through-hole (12), which constitutes the channel passed through for circular cross-section filament (20), and the threaded portion (11) is provided in through-hole (12) internal thread on hole wall, the path of the threaded portion (11) are less than the diameter of circular cross-section filament (20), the threaded portion (11) Major diameter be more than circular cross-section filament (20) diameter.
4. wire feeder according to claim 1, it is characterised in that:The rotating part (10) is at least three along filament (20) circumferential parallel interval arrangement, and there is rotating part (10) cylindrical outer ring surface, the filament (20) to be folded in each rotating part (10) between, the threaded portion (11) is provided in the external screw thread on rotating part (10) outer ring surface, each rotating part (10) rotation Turn that direction is identical, threaded portion (11) rotation direction is identical or direction of rotation is opposite, thread rotary orientation is opposite.
5. wire feeder according to claim 1, it is characterised in that:It further include the drawing with smooth surface of fixed setting Portion is led, the filament (20) is folded between the smooth surface of guide portion and at least one rotating part (10).
6. wire feeder according to claim 1, it is characterised in that:The rotating part (10) is equipped with along filament (20) length At least two, and the direction of rotation of front and back adjacent two rotating parts (10) is opposite, threaded portion (11) are oppositely oriented.
7. wire feeder according to claim 3, it is characterised in that:One end, that is, filament (20) of the through-hole (12) penetrates One end be equipped with for guide wire (20) enter threaded portion (11) in cone hole part (13).
8. wire feeder according to claim 4, it is characterised in that:It is driven it to be respectively equipped with one in the shaft of rotating part (10) Gear (15), each driven gear (15) while being engaged with a driving gear (16), the driving gear (16) be folded in respectively from Between moving gear (15), driving gear (16) is coaxially disposed with filament (20), and driving gear center is equipped with and is worn for filament (20) The through-hole crossed.
9. wire feeder according to claim 8, it is characterised in that:At least one of which rotating part (10) is along filament (20) Setting is diametrically reciprocated, makes the threaded portion (11) on the rotating part (10) that can be engaged or detach with filament (20) surface.
10. a kind of welding gun, it is characterised in that:Including the wire feeder described in claim 1 to 9 any one, the filament (20) it is welding wire;The wire feeder is located in the handle (30) of welding gun;It is additionally provided in the handle (30) of the welding gun and welding gun The concatenated cushion chamber of welding wire transfer passage (32), the cushion chamber (32) is connected to the end of incoming cables of wire feeder, the buffering Chamber (32) has arch inner cavity small in ends broad in the middle.
CN201710259466.7A 2017-01-17 2017-04-20 A kind of wire feeder and welding gun Active CN106862820B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2017100314816 2017-01-17
CN201710031481.6A CN106513938A (en) 2017-01-17 2017-01-17 Wire feeding mechanism and welding gun

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Publication Number Publication Date
CN106862820A CN106862820A (en) 2017-06-20
CN106862820B true CN106862820B (en) 2018-07-20

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CN201710031481.6A Pending CN106513938A (en) 2017-01-17 2017-01-17 Wire feeding mechanism and welding gun
CN201710259466.7A Active CN106862820B (en) 2017-01-17 2017-04-20 A kind of wire feeder and welding gun
CN201720421195.6U Withdrawn - After Issue CN206732406U (en) 2017-01-17 2017-04-20 A kind of wire feeder and welding gun

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WO (1) WO2018133690A1 (en)

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Publication number Priority date Publication date Assignee Title
CN106513938A (en) * 2017-01-17 2017-03-22 袁忠杰 Wire feeding mechanism and welding gun
JP6937646B2 (en) * 2017-09-27 2021-09-22 株式会社ダイヘン Wire feeder and calibration method
CN108579978B (en) * 2018-06-19 2023-06-02 南宁职业技术学院 Screw conveying device and screw sleeve thereof
CN113634856A (en) * 2021-08-25 2021-11-12 闫龙 Wire feeding mechanism for electric welding machine

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CN106513938A (en) * 2017-01-17 2017-03-22 袁忠杰 Wire feeding mechanism and welding gun

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CN106862820A (en) 2017-06-20
CN106513938A (en) 2017-03-22
CN206732406U (en) 2017-12-12
WO2018133690A1 (en) 2018-07-26

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