CN106861821B - A kind of construction based on DCS control systems stone crusher device and its working method - Google Patents

A kind of construction based on DCS control systems stone crusher device and its working method Download PDF

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Publication number
CN106861821B
CN106861821B CN201611242230.4A CN201611242230A CN106861821B CN 106861821 B CN106861821 B CN 106861821B CN 201611242230 A CN201611242230 A CN 201611242230A CN 106861821 B CN106861821 B CN 106861821B
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China
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control systems
methyl
phenyl
azo
broken
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CN201611242230.4A
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CN106861821A (en
Inventor
吕成
许翔
孙森
梁全波
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Xuzhou University of Technology
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Xuzhou University of Technology
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B02C13/28—Shape or construction of beater elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00—Control arrangements specially adapted for crushing or disintegrating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/027—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles having an axis of symmetry
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B02C13/28—Shape or construction of beater elements
    • B02C2013/2808—Shape or construction of beater elements the beater elements are attached to disks mounted on a shaft

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention discloses a kind of construction based on DCS control systems stone crusher device and its working methods, are made of material slot, broken babinet, actuating cam, damper pulley, vibration motor, damper, inverted cam, DCS control systems；Broken babinet is rectangular configuration；The material slot is fixed with broken welding box body；The actuating cam is located at broken babinet side, and the inverted cam is located at the broken babinet other side；The vibration motor is located at broken cabinet front, and vibration motor is rolled by damper pulley and actuating cam and connected；The damper is fixedly connected on broken body side；The DCS control systems are located at broken babinet side.A kind of construction based on DCS control systems of the present invention stone crusher device, there are many sensors for the device band, monitor the crusher course of work in real time, accurately and timely, work efficiency is high for monitoring failure.

Description

A kind of construction based on DCS control systems stone crusher device and its work Method
Technical field
The invention belongs to construction machine application fields, and in particular to a kind of construction based on DCS control systems With stone crusher device and its working method.
Background technology
In current rubble industry, stone crusher generally uses, however passes through long-term using practice, it has been found that existing Stone crusher there is a little deficiency in design, expose some problems.First, casing is easily damaged, machine service life It is short, second is that rubble is easy to fly out, personal injury, poor safety performance are caused, third, needing a large amount of manpower when upper material, most It is incomplete to be afterwards that stone is smashed.
Invention content
In order to solve the above technical problem, the present invention provides a kind of construction stone crushers based on DCS control systems Device, including：Material slot 1, broken babinet 2, actuating cam 3, damper pulley 4, vibration motor 5, damper 6 are driven Cam 7, DCS control systems 8；The broken babinet 2 is rectangular configuration；The material slot 1 is by stainless steel plate welding production It forms, material slot 1 is welded and fixed with broken babinet 2；The actuating cam 3 is located at broken 2 side of babinet, described driven convex Wheel 7 is located at broken 2 other side of babinet, actuating cam 3 and 7 central axis coaxial of inverted cam；The vibration motor 5 is located at broken 2 front side of babinet, vibration motor 5 are rolled by damper pulley 4 and actuating cam 3 and are connected；The damper 6 is fixedly connected on brokenly 2 side of broken babinet；The DCS control systems 8 are located at broken 2 side of babinet；
The vibration motor 5 is connected by conducting wire and the control of DCS control systems 8.
Further, the broken babinet 2 includes：Disk gear 2-1, damping frequency monitor 2-2 protect shock dynamics sense Answer plate 2-3, putty detector 2-4；Wherein the both ends the disk gear 2-1 are fixedly welded on 2 inner wall side of broken babinet, turntable Gear 2-1 diameters are between 30cm~40cm；Described one end damping frequency monitor 2-2 and disk gear 2-1 hinge connections, subtract The angle of frequency monitor 2-2 and vertical direction is shaken at 30 °~35 °；The shield shock dynamics tablet 2-3 is fixedly connected on brokenly On 2 one face inner wall of broken babinet, the thickness of shield shock dynamics tablet 2-3 is between 6cm~8cm；The putty detector 2-4 is set It is placed in below shield shock dynamics tablet 2-3, putty detector 2-4 is fixed with 2 inner wall of broken babinet and welded；
The damping frequency monitor (2-2), shield shock dynamics tablet (2-3), putty detector 2-4 by conducting wire with The control connection of DCS control systems 8.
Further, the disk gear 2-1 includes：Hammer piece 2-1-1, rotation axis 2-1-2, degree of grinding inductive disks 2-1- 3, revolution detector 2-1-4；It is evenly arranged degree of grinding inductive disks 2-1-3 on the wherein described rotation axis 2-1-2, in rotation axis Temperature sensor on (2-1-2), the diameter of degree of grinding inductive disks 2-1-3 is between 15cm~18cm；The hammering piece 2-1-1 exists The edges degree of grinding inductive disks 2-1-3 are circumferentially distributed, hammered on each degree of grinding inductive disks 2-1-3 the number of piece 2-1-1 6~ 8；The revolution detector 2-1-4 is fixedly welded on the turntable of the one end rotation axis 2-1-2；
The temperature sensor, degree of grinding inductive disks (2-1-3), revolution detector 2-1-4 are by conducting wire and DCS controls 8 control connection of system.
Further, the damping frequency monitor 2-2 includes：Fixed plate 2-2-1, jolting plate 2-2-2, yielding rubber ball 2-2-3, block diameter detector 2-2-4；The wherein described fixed plate 2-2-1 thickness is between 5cm~7cm；The jolting plate 2-2-2 with The upper surfaces fixed plate 2-2-1 are fixedly connected；It is equipped with vibration frequency tablet on the surface jolting plate (2-2-2)；The yielding rubber Ball 2-2-3 is evenly arranged in the surfaces jolting plate 2-2-2, and 2-2-3 number of yielding rubber ball is no less than 80；Described piece of diameter detector 2-2-4 is fixedly welded on the sides jolting plate 2-2-2, and vibration frequency tablet, block diameter detector 2-2-4 are controlled by conducting wire and DCS The control of system 8 connection processed.
Further, the hammering piece 2-1-1 is molded by high molecular material pressing mold, the constituent of hammering piece 2-1-1 and Manufacturing process is as follows：
One, piece 2-1-1 constituents are hammered：
It counts in parts by weight, (R) -3- (the fluoro- 4- morpholinyl phenyls of 3-) 31~82 parts of oxazolidinyl methanol of -5- mouthfuls of -2- oxygen, 2, 61~125 parts of 4- dihydros -4 [(2- methoxyphenyls) azo] -5- methyl -2- phenyl -3H- pyrazoline -3- ketone, two [2,4- bis- Hydrogen -4- [(2- hydroxyl -5- nitrobenzophenones) azo] -5- methyl -2- phenyl -3H- pyrazoles -3- ketone acid roots close (2-)]-chromic acid (1-) 130~190 parts of hydrogen salt, two [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] - 2- phenolsulfonic acid roots close] 157~206 parts of chromic acid disodium hydrogen, [4,5- dihydros generation -3- methyl -5- oxo -4- benzene is even by 4- chloros -3- Nitrogen base -1H- pyrazol-1-yls] 47~90 parts of benzene sulfonic acid sodium salt, the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- Pyrazoles -4- bases) azo] 12~63 parts of -2- hydroxy benzene sulfonic acids mono-sodium salt, bis- [chloro- 3- of 5- of a concentration of 82ppm~144ppm Three hydrogen chromate of [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] -2- hydroxy benzene sulfonic acids] 107 ~179 parts, the chloro- 3- of 4- (4,5- dihydro -3- methyl -5- oxo -1H- pyrazol-1-yls) 20~80 parts of-benzene sulfonic acid, 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) azo group] -4- hydroxyphenyls] sulfonyl] amino]-benzene 60~150 parts of sodium formate, 92~141 parts of crosslinking agent, chromic acid close two [2- (4,5- dihydro -3- methyl -5- oxygen -1- phenyl -1H-4- Pyrazolyl) azo] 173~249 parts of sodium benzoate, N- [5- [bis- [2- (2- propenyloxy groups) ethyl] amino] -2- [(2- bromo- 4, 6- dinitrophenyls) azo] -4- methoxybenzenes] 16~44 parts of acetamide, the bromo- 2- of 3- [[4- (lignocaine) -2- methylbenzenes Base] azo] -5- methyl -100~175 parts of cyanophenyl, 5- (2- cyano -4- nitrophenylazos) -2- (2- hydroxyethylaminos) -4- Methyl -6- [[3- (2- phenoxy groups) propyl] amino] 32~56 parts of -3- pyridine nitriles；
The crosslinking agent is 3- amino-N, N- diethyl -4- methoxybenzenesulphoismides, 3- amino-4-methoxyl-N- phenyl Any one in benzamide, N- (3- amino-4-methoxyls phenyl) acetamide；
Two, the manufacturing process of hammering piece 2-1-1, comprises the steps of：
1st step：928~1344 parts of the ultra-pure water that conductivity is 6.62 μ of μ S/cm~11.44 S/cm is added in a kettle, Start reaction kettle in blender, rotating speed be 51rpm~101rpm, start heat pump, make reactor temperature rise to 58 DEG C~ 97℃；Sequentially add (R) -3- (the fluoro- 4- morpholinyl phenyls of 3-) -5- mouthfuls of oxazolidinyl methanol of -2- oxygen, [(the 2- methoxies of 2,4- dihydros -4 Base phenyl) azo] -5- methyl -2- phenyl -3H- pyrazoline -3- ketone, two [2,4- dihydros -4- [(2- hydroxyl -5- nitrobenzophenones) Azo] -5- methyl -2- phenyl -3H- pyrazoles -3- ketone acid roots conjunction (2-)]-chromic acid (1-) hydrogen salt, stirs to being completely dissolved, adjusts PH value is 3.3~7.3, and agitator speed is adjusted to 124rpm~180rpm, and temperature is 110 DEG C~176 DEG C, esterification 5~ 12 hours；2nd step：Take two [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] - 2- phenolsulfonic acid roots close] chromic acid disodium hydrogen, 4- chloros -3- [4,5- dihydros generation -3- methyl -5- oxo -4- phenylazo -1H- pyrroles Azoles -1- bases] benzene sulfonic acid sodium salt crushes, and powder mass diameter is 1400~2100 mesh；5- chloro- 3- [(4,5- dihydro -3- methyl-is added 5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] -2- hydroxy benzene sulfonic acid mono-sodium salts be uniformly mixed, be laid in pallet, tile Thickness be 16mm~25mm, use dosage for 8.6kGy~15.9kGy, energy be 12MeV~31MeV alpha ray irradiation 84~ 152 minutes and the same dose of β x ray irradiation xs 114~168 minutes；
3rd step：The mixed-powder handled through the 2nd step is dissolved in bis- [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxos -1- Phenyl -1H- pyrazoles -4- bases) azo] three hydrogen chromate of -2- hydroxy benzene sulfonic acids] in, reaction kettle is added, agitator speed is 132rpm~186rpm, temperature be 95 DEG C~146 DEG C, start vacuum pump make the vacuum degree of reaction kettle reach -0.44MPa~ 2.28MPa, keeps this state response 11~18 hours；Pressure release is simultaneously passed through radon gas, make reacting kettle inner pressure be 0.84MPa~ 2.19MPa, heat preservation stand 22~33 hours；Agitator speed is promoted to 208rpm~283rpm, and the pressure release of simultaneous reactions kettle is extremely 0MPa；Sequentially add the chloro- 3- of 4- (4,5- dihydro -3- methyl -5- oxo -1H- pyrazol-1-yls)-benzene sulfonic acid, 2- [[[3- [(4, 5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) azo group] -4- hydroxyphenyls] sulfonyl] amino]-benzoic acid After sodium is completely dissolved, crosslinking agent is added and is stirred so that the hydrophilic lipophilic balance of reaction kettle solution is 4.6~9.1, heat preservation Stand 10~20 hours；
4th step：When agitator speed is 256rpm~323rpm, sequentially adds chromic acid and close two [2- (4,5- dihydro -3- Methyl -5- oxygen -1- phenyl -1H-4- pyrazolyls) azo] sodium benzoate, N- [5- [bis- [2- (2- propenyloxy groups) ethyl] amino] - 2- [(the bromo- 4,6- dinitrophenyls of 2-) azo] -4- methoxybenzenes] acetamide, the bromo- 2- of 3- [[4- (lignocaine) -2- methyl Phenyl] azo] -5- methyl-cyanophenyl and 5- (2- cyano -4- nitrophenylazos) -2- (2- hydroxyethylaminos) -4- methyl -6- [[3- (2- phenoxy groups) propyl] amino] -3- pyridine nitriles, promoted reactor pressure, reach 0.8MPa~ 2.4MPa, temperature are 166 DEG C~222 DEG C, polymerisation 19~27 hours；Reacting kettle inner pressure is down to after the completion of reaction 0MPa, is cooled to 37 DEG C~49 DEG C, and discharging enters molding press and can be prepared by hammering piece 2-1-1.
Further, the invention also discloses a kind of works of the stone crusher device of the construction based on DCS control systems Make method, this method includes following steps：
1st step：Staff presses the start button in DCS control systems 8, starting shock motor 5；Actuating cam 3 exists Under vibration motor 5 drives, drive motion is done by damper pulley 4 and vibration motor 5；Meanwhile inverted cam 7 and disk gear 2-1 does coaxial rotating movement under the drive of actuating cam 3；
2nd step：In disk gear 2-1 rotational movement process, the revolution detector on degree of grinding inductive disks 2-1-3 2-1-4 monitors disk gear 2-1 rotating speeds in real time；When revolution detector 2-1-4 detects that disk gear 2-1 rotating speeds are higher than When 3600r/min, feedback signal is sent to DCS control systems 8 by revolution detector 2-1-4, and DCS control systems 8 reduce vibrations 5 rotating speed of motor；When revolution detector 2-1-4 detects that disk gear 2-1 rotating speeds are less than 1200r/min, revolution detector 2- Feedback signal is sent to DCS control systems 8 by 1-4, and DCS control systems 8 improve 5 rotating speed of vibration motor；
3rd step：Stone to be broken is delivered to material slot 1 by staff, and stone to be broken, which enters, is crushed babinet 2 In；Stone to be broken is broken into finger stone in the case where high-speed rotating hammering piece 2-1-1 is beaten by ratchel；Broken stone Discharge port is dropped into along damping frequency monitor 2-2；
4th step：During broken stone slides along damping frequency monitor 2-2, block diameter detector 2-2-4 is to crushed stone Block block diameter monitors in real time；When block diameter detector 2-2-4 detects that the block diameter of broken stone is more than 45cm, block diameter detector 2-2- Feedback signal is sent to DCS control systems 8 by 4, and DCS control systems 8 control vibration motor 5 and improve rotating speed；
5th step：During broken stone discharges, putty detector 2-4 monitors discharge port material density in real time；When stifled When material detector 2-4 detects that discharge port material density is higher than 80ppm, feedback signal is sent to DCS and controlled by putty detector 2-4 System 8 processed, DCS control systems 8 control vibration motor 5 and shut down, and staff cleans out discharge port material.
A kind of construction based on DCS control systems disclosed by the invention stone crusher device, the advantage is that：
(1) apparatus structure is simple, high degree of automation, and manual operation is simple；
(2) device is using vertical hammering piece, and crushing effect is apparent, and percentage of damage is high；
(3) device hammering piece is made using high molecular material pressing mold, and hardness is high, low wear rate, and service life is long.
A kind of construction based on DCS control systems of the present invention stone crusher device, there are many device bands Sensor monitors the crusher course of work in real time, and accurately and timely, work efficiency is high for monitoring failure.
Description of the drawings
Fig. 1 is a kind of heretofore described construction based on DCS control systems stone crusher schematic device.
Fig. 2 is heretofore described broken box structure diagram.
Fig. 3 is heretofore described disk gear structural schematic diagram.
Fig. 4 is heretofore described damping plate structure schematic diagram.
Fig. 5 is heretofore described hammering sheet material wear-resistant rate with usage time variation diagram.
In figure 1 above~Fig. 4, material slot 1 is crushed babinet 2, and disk gear 2-1 hammers piece 2-1-1, rotation axis 2- 1-2, degree of grinding inductive disks 2-1-3, revolution detector 2-1-4, damping frequency monitor 2-2, fixed plate 2-2-1, jolting plate 2- 2-2, yielding rubber ball 2-2-3, block diameter detector 2-2-4 protect shock dynamics tablet 2-3, putty detector 2-4, actively convex Wheel 3, damper pulley 4, vibration motor 5, damper 6, inverted cam 7, DCS control systems 8.
Specific implementation mode
With reference to the accompanying drawings and examples to a kind of construction rubble based on DCS control systems provided by the invention Machine device is further described.
As shown in Figure 1, being that a kind of heretofore described construction stone crusher device based on DCS control systems shows It is intended to.It is seen in fig. 1, that including：Material slot 1, broken babinet 2, actuating cam 3, damper pulley 4, vibration motor 5, Damper 6, inverted cam 7, DCS control systems 8；The broken babinet 2 is rectangular configuration；The material slot 1 is by stainless Steel plate welding production forms, and material slot 1 is welded and fixed with broken babinet 2；The actuating cam 3 is located at broken babinet 2 one Side, the inverted cam 7 are located at broken 2 other side of babinet, actuating cam 3 and 7 central axis coaxial of inverted cam；The vibrations Motor 5 is located at 2 front side of broken babinet, and vibration motor 5 is rolled by damper pulley 4 and actuating cam 3 and connected；The damper 6 are fixedly connected on 2 side of broken babinet；The DCS control systems 8 are located at broken 2 side of babinet；
The vibration motor 5 is connected by conducting wire and the control of DCS control systems 8.
As shown in Fig. 2, being heretofore described broken box structure diagram.Find out from Fig. 2 or Fig. 1, is crushed case Body 2 includes：Disk gear 2-1, damping frequency monitor 2-2, shield shock dynamics tablet 2-3, putty detector 2-4；Wherein The both ends the disk gear 2-1 are fixedly welded on 2 inner wall side of broken babinet, disk gear 2-1 diameters 30cm~40cm it Between；Described one end damping frequency monitor 2-2 and disk gear 2-1 hinge connections, damping frequency monitor 2-2 and vertical direction Angle at 30 °~35 °；The shield shock dynamics tablet 2-3 is fixedly connected on 2 one face inner wall of broken babinet, and shield is hit The thickness of dynamics tablet 2-3 is between 6cm~8cm；The putty detector 2-4 is set to shield shock dynamics tablet 2-3 Lower section, putty detector 2-4 are fixed with 2 inner wall of broken babinet and are welded；
The damping frequency monitor (2-2), shield shock dynamics tablet (2-3), putty detector 2-4 by conducting wire with The control connection of DCS control systems 8.
As shown in figure 3, being heretofore described disk gear structural schematic diagram.Find out from Fig. 3 or Fig. 1, turntable tooth Taking turns 2-1 includes：Hammer piece 2-1-1, rotation axis 2-1-2, degree of grinding inductive disks 2-1-3, revolution detector 2-1-4；It is wherein described Degree of grinding inductive disks 2-1-3 has been evenly arranged on rotation axis 2-1-2, the temperature sensor in rotation axis (2-1-2), degree of grinding sense The diameter of 2-1-3 should be coiled between 15cm~18cm；The hammering piece 2-1-1 the edges degree of grinding inductive disks 2-1-3 circumferentially It is distributed, the number of hammering piece 2-1-1 is at 6~8 on each degree of grinding inductive disks 2-1-3；The revolution detector 2-1-4 is fixed It is welded on the turntable of the one end rotation axis 2-1-2；
The temperature sensor, degree of grinding inductive disks (2-1-3), revolution detector 2-1-4 are by conducting wire and DCS controls 8 control connection of system.
As shown in figure 4, being heretofore described damping plate structure schematic diagram.Find out from Fig. 4 or Fig. 1, damping frequency Monitor 2-2 includes：Fixed plate 2-2-1, jolting plate 2-2-2, yielding rubber ball 2-2-3, block diameter detector 2-2-4；Wherein institute Fixed plate 2-2-1 thickness is stated between 5cm~7cm；The jolting plate 2-2-2 is fixedly connected with the upper surfaces fixed plate 2-2-1； The surface jolting plate (2-2-2) is equipped with vibration frequency tablet；The yielding rubber ball 2-2-3 is evenly arranged in jolting plate 2-2-2 Surface, 2-2-3 number of yielding rubber ball are no less than 80；Described piece of diameter detector 2-2-4 is fixedly welded on the sides jolting plate 2-2-2 Face, vibration frequency tablet, block diameter detector 2-2-4 are connected by conducting wire and the control of DCS control systems 8.
A kind of construction based on DCS control systems of the present invention is with the course of work of stone crusher device：
1st step：Staff presses the start button in DCS control systems 8, starting shock motor 5；Actuating cam 3 exists Under vibration motor 5 drives, drive motion is done by damper pulley 4 and vibration motor 5；Meanwhile inverted cam 7 and disk gear 2-1 does coaxial rotating movement under the drive of actuating cam 3；
2nd step：In disk gear 2-1 rotational movement process, the revolution detector on degree of grinding inductive disks 2-1-3 2-1-4 monitors disk gear 2-1 rotating speeds in real time；When revolution detector 2-1-4 detects that disk gear 2-1 rotating speeds are higher than When 3600r/min, feedback signal is sent to DCS control systems 8 by revolution detector 2-1-4, and DCS control systems 8 reduce vibrations 5 rotating speed of motor；When revolution detector 2-1-4 detects that disk gear 2-1 rotating speeds are less than 1200r/min, revolution detector 2- Feedback signal is sent to DCS control systems 8 by 1-4, and DCS control systems 8 improve 5 rotating speed of vibration motor；
3rd step：Stone to be broken is delivered to material slot 1 by staff, and stone to be broken, which enters, is crushed babinet 2 In；Stone to be broken is broken into finger stone in the case where high-speed rotating hammering piece 2-1-1 is beaten by ratchel；Broken stone Discharge port is dropped into along damping frequency monitor 2-2；
4th step：During broken stone slides along damping frequency monitor 2-2, block diameter detector 2-2-4 is to crushed stone Block block diameter monitors in real time；When block diameter detector 2-2-4 detects that the block diameter of broken stone is more than 45cm, block diameter detector 2-2- Feedback signal is sent to DCS control systems 8 by 4, and DCS control systems 8 control vibration motor 5 and improve rotating speed；
5th step：During broken stone discharges, putty detector 2-4 monitors discharge port material density in real time；When stifled When material detector 2-4 detects that discharge port material density is higher than 80ppm, feedback signal is sent to DCS and controlled by putty detector 2-4 System 8 processed, DCS control systems 8 control vibration motor 5 and shut down, and staff cleans out discharge port material.
A kind of construction based on DCS control systems of the present invention stone crusher device, there are many device bands Sensor monitors the crusher course of work in real time, and accurately and timely, work efficiency is high for monitoring failure.
The embodiment of the manufacturing process of hammering piece 2-1-1 of the present invention below, embodiment be in order to further illustrate Present disclosure, but should not be construed as limiting the invention.Without departing from the spirit and substance of the case in the present invention, to this It changes and replaces made by inventive method, step or condition, all belong to the scope of the present invention.
Unless otherwise specified, the conventional means that technological means used in embodiment is well known to those skilled in the art.
Embodiment 1
Hammering piece 2-1-1 of the present invention is manufactured according to the following steps, and is counted in parts by weight：
1st step：928 parts of the ultra-pure water that conductivity is 6.62 μ S/cm is added in a kettle, starts stirring in reaction kettle Device, rotating speed 51rpm start heat pump, reactor temperature are made to rise to 58 DEG C；Sequentially add (R) -3- (fluoro- 4- morpholines of 3- Phenyl) 31 parts of oxazolidinyl methanol of -5- mouthfuls of -2- oxygen, 2,4- dihydro -4 [(2- methoxyphenyls) azo] -5- methyl -2- phenyl - 61 parts of 3H- pyrazoline -3- ketone, two [2,4- dihydro -4- [(2- hydroxyl -5- nitrobenzophenones) azo] -5- methyl -2- phenyl -3H- Pyrazoles -3- ketone acid roots close (2-)] 130 parts of-chromic acid (1-) hydrogen salt, stirring is to being completely dissolved, and it is 3.3 to adjust pH value, by blender Rotating speed is adjusted to 124rpm, and temperature is 110 DEG C, esterification 5 hours；
2nd step：Take two [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] - 2- phenolsulfonic acid roots close] 157 parts of chromic acid disodium hydrogen, 4- chloros -3- [4,5- dihydros generation -3- methyl -5- oxo -4- phenylazos - 1H- pyrazol-1-yls] 47 parts of benzene sulfonic acid sodium salt crushes, and powder mass diameter is 1400 mesh；5- chloro- 3- [(4,5- dihydro -3- first is added Base -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] 12 parts of -2- hydroxy benzene sulfonic acids mono-sodium salt is uniformly mixed, it is laid in pallet Interior, tiling thickness is 16mm, and the alpha ray for using dosage to be 12MeV for 8.6kGy, energy irradiates 84 minutes and Isodose β x ray irradiation xs 114 minutes；
3rd step：The mixed-powder handled through the 2nd step is dissolved in bis- [the chloro- 3- of 5- [(4,5- dihydro -3- first of a concentration of 82ppm Base -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] three hydrogen chromate of -2- hydroxy benzene sulfonic acids] in 107 parts, reaction is added Kettle, agitator speed 132rpm, temperature are 95 DEG C, and starting vacuum pump makes the vacuum degree of reaction kettle reach -0.44MPa, keeps This state response 11 hours；Pressure release is simultaneously passed through radon gas, and it is 0.84MPa to make reacting kettle inner pressure, and heat preservation stands 22 hours；Blender Rotating speed is promoted to 208rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add the chloro- 3- of 4- (4,5- dihydro -3- methyl -5- oxos - 1H- pyrazol-1-yls) 20 parts of-benzene sulfonic acid, 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) Azo group] -4- hydroxyphenyls] sulfonyl] amino] after 60 parts of-sodium benzoate is completely dissolved, 92 parts of crosslinking agent is added and is stirred, So that the hydrophilic lipophilic balance of reaction kettle solution is 4.6, heat preservation stands 10 hours；
4th step：When agitator speed is 256rpm, sequentially adds chromic acid and close two [2- (4,5- dihydro -3- methyl -5- Oxygen -1- phenyl -1H-4- pyrazolyls) azo] 173 parts of sodium benzoate, N- [5- [bis- [2- (2- propenyloxy groups) ethyl] amino] -2- [(bromo- 4, the 6- dinitrophenyls of 2-) azo] -4- methoxybenzenes] 16 parts of acetamide, the bromo- 2- of 3- [[4- (lignocaine) -2- first Base phenyl] azo] -5- methyl -100 parts of cyanophenyl, 5- (2- cyano -4- nitrophenylazos) -2- (2- hydroxyethylaminos) -4- first Base -6- [[3- (2- phenoxy groups) propyl] amino] 32 parts of -3- pyridine nitriles promote reactor pressure, reach 0.8MPa, temperature are 166 DEG C, polymerisation 19 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, is cooled to 37 DEG C, discharging enters molding press and can be prepared by hammering piece 2-1-1；
The crosslinking agent is 3- amino-N, N- diethyl -4- methoxybenzenesulphoismides.
Embodiment 2
Hammering piece 2-1-1 of the present invention is manufactured according to the following steps, and is counted in parts by weight：
1st step：1344 parts of the ultra-pure water that conductivity is 11.44 μ S/cm is added in a kettle, starts stirring in reaction kettle Device, rotating speed 101rpm start heat pump, reactor temperature are made to rise to 97 DEG C；Sequentially add (R) -3- (fluoro- 4- of 3- Quinoline phenyl) 82 parts of oxazolidinyl methanol of -5- mouthfuls of -2- oxygen, 2,4- dihydro -4 [(2- methoxyphenyls) azo] -5- methyl -2- benzene 125 parts of base -3H- pyrazoline -3- ketone, two [2,4- dihydro -4- [(2- hydroxyl -5- nitrobenzophenones) azo] -5- methyl -2- phenyl - 3H- pyrazoles -3- ketone acid roots close (2-)] 190 parts of-chromic acid (1-) hydrogen salt, to being completely dissolved, it is 7.3 to adjust pH value, will be stirred for stirring Device rotating speed is adjusted to 180rpm, and temperature is 176 DEG C, esterification 12 hours；
2nd step：Take two [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] - 2- phenolsulfonic acid roots close] 206 parts of chromic acid disodium hydrogen, 4- chloros -3- [4,5- dihydros generation -3- methyl -5- oxo -4- phenylazos - 1H- pyrazol-1-yls] 90 parts of benzene sulfonic acid sodium salt crushes, and powder mass diameter is 2100 mesh；5- chloro- 3- [(4,5- dihydro -3- first is added Base -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] 63 parts of -2- hydroxy benzene sulfonic acids mono-sodium salt is uniformly mixed, it is laid in pallet Interior, tiling thickness is 25mm, and the alpha ray for using dosage to be 31MeV for 15.9kGy, energy irradiates 152 minutes and same agent The β x ray irradiation xs of amount 168 minutes；
3rd step：The mixed-powder handled through the 2nd step is dissolved in bis- [the chloro- 3- of 5- [(4,5- dihydros -3- of a concentration of 144ppm Methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] three hydrogen chromate of -2- hydroxy benzene sulfonic acids] in 179 parts, reaction is added Kettle, agitator speed 186rpm, temperature are 146 DEG C, and starting vacuum pump makes the vacuum degree of reaction kettle reach 2.28MPa, keeps This state response 18 hours；Pressure release is simultaneously passed through radon gas, and it is 2.19MPa to make reacting kettle inner pressure, and heat preservation stands 33 hours；Blender Rotating speed is promoted to 283rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add the chloro- 3- of 4- (4,5- dihydro -3- methyl -5- oxos - 1H- pyrazol-1-yls) 80 parts of-benzene sulfonic acid, 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) Azo group] -4- hydroxyphenyls] sulfonyl] amino] after 150 parts of-sodium benzoate is completely dissolved, it is mixed that 141 parts of stirrings of crosslinking agent are added It closes so that the hydrophilic lipophilic balance of reaction kettle solution is 9.1, and heat preservation stands 20 hours；
4th step：When agitator speed is 323rpm, sequentially adds chromic acid and close two [2- (4,5- dihydro -3- methyl -5- Oxygen -1- phenyl -1H-4- pyrazolyls) azo] 249 parts of sodium benzoate, N- [5- [bis- [2- (2- propenyloxy groups) ethyl] amino] -2- [(bromo- 4, the 6- dinitrophenyls of 2-) azo] -4- methoxybenzenes] 44 parts of acetamide, the bromo- 2- of 3- [[4- (lignocaine) -2- first Base phenyl] azo] -5- methyl -175 parts of cyanophenyl, 5- (2- cyano -4- nitrophenylazos) -2- (2- hydroxyethylaminos) -4- first Base -6- [[3- (2- phenoxy groups) propyl] amino] 56 parts of -3- pyridine nitriles promote reactor pressure, reach 2.4MPa, temperature are 222 DEG C, polymerisation 27 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, is cooled to 49 DEG C, discharging enters molding press and can be prepared by hammering piece 2-1-1；
The crosslinking agent is 3- amino-4-methoxyl-N- phenylbenzamaides.
Embodiment 3
Hammering piece 2-1-1 of the present invention is manufactured according to the following steps, and is counted in parts by weight：
1st step：1120 parts of the ultra-pure water that conductivity is 9.13 μ S/cm is added in a kettle, starts stirring in reaction kettle Device, rotating speed 76rpm start heat pump, reactor temperature are made to rise to 78 DEG C；Sequentially add (R) -3- (fluoro- 4- morpholines of 3- Phenyl) 56 parts of oxazolidinyl methanol of -5- mouthfuls of -2- oxygen, 2,4- dihydro -4 [(2- methoxyphenyls) azo] -5- methyl -2- phenyl - 91 parts of 3H- pyrazoline -3- ketone, two [2,4- dihydro -4- [(2- hydroxyl -5- nitrobenzophenones) azo] -5- methyl -2- phenyl -3H- Pyrazoles -3- ketone acid roots close (2-)] 160 parts of-chromic acid (1-) hydrogen salt, stirring is to being completely dissolved, and it is 5.3 to adjust pH value, by blender Rotating speed is adjusted to 154rpm, and temperature is 140 DEG C, esterification 8 hours；
2nd step：Take two [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] - 2- phenolsulfonic acid roots close] 173 parts of chromic acid disodium hydrogen, 4- chloros -3- [4,5- dihydros generation -3- methyl -5- oxo -4- phenylazos - 1H- pyrazol-1-yls] 67 parts of benzene sulfonic acid sodium salt crushes, and powder mass diameter is 1700 mesh；5- chloro- 3- [(4,5- dihydro -3- first is added Base -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] 37 parts of -2- hydroxy benzene sulfonic acids mono-sodium salt is uniformly mixed, it is laid in pallet Interior, tiling thickness is 21mm, and the alpha ray for using dosage to be 20MeV for 12.4kGy, energy irradiates 119 minutes and same agent The β x ray irradiation xs of amount 139 minutes；
3rd step：The mixed-powder handled through the 2nd step is dissolved in bis- [the chloro- 3- of 5- [(4,5- dihydros -3- of a concentration of 112ppm Methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] three hydrogen chromate of -2- hydroxy benzene sulfonic acids] in 142 parts, reaction is added Kettle, agitator speed 157rpm, temperature are 120 DEG C, and starting vacuum pump makes the vacuum degree of reaction kettle reach 1.55MPa, keeps This state response 14 hours；Pressure release is simultaneously passed through radon gas, and it is 1.21MPa to make reacting kettle inner pressure, and heat preservation stands 27 hours；Blender Rotating speed is promoted to 248rpm, simultaneous reactions kettle pressure release to 0MPa；Sequentially add the chloro- 3- of 4- (4,5- dihydro -3- methyl -5- oxos - 1H- pyrazol-1-yls) 50 parts of-benzene sulfonic acid, 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) Azo group] -4- hydroxyphenyls] sulfonyl] amino] after 105 parts of-sodium benzoate is completely dissolved, it is mixed that 117 parts of stirrings of crosslinking agent are added It closes so that the hydrophilic lipophilic balance of reaction kettle solution is 6.8, and heat preservation stands 15 hours；
4th step：When agitator speed is 281rpm, sequentially adds chromic acid and close two [2- (4,5- dihydro -3- methyl -5- Oxygen -1- phenyl -1H-4- pyrazolyls) azo] 208 parts of sodium benzoate, N- [5- [bis- [2- (2- propenyloxy groups) ethyl] amino] -2- [(bromo- 4, the 6- dinitrophenyls of 2-) azo] -4- methoxybenzenes] 31 parts of acetamide, the bromo- 2- of 3- [[4- (lignocaine) -2- first Base phenyl] azo] -5- methyl -138 parts of cyanophenyl, 5- (2- cyano -4- nitrophenylazos) -2- (2- hydroxyethylaminos) -4- first Base -6- [[3- (2- phenoxy groups) propyl] amino] 42 parts of -3- pyridine nitriles promote reactor pressure, reach 1.6MPa, temperature are 196 DEG C, polymerisation 23 hours；Reacting kettle inner pressure is down to 0MPa after the completion of reaction, is cooled to 42 DEG C, discharging enters molding press and can be prepared by hammering piece 2-1-1；
The crosslinking agent is N- (3- amino-4-methoxyls phenyl) acetamide.
Reference examples
Reference examples are the hammering piece of certain commercially available brand.
Embodiment 4
Hammering piece progress using effect pair described in the hammering piece 2-1-1 and reference examples that Examples 1 to 3 is prepared Than.It to the two hardness, beats rate, compression strength, percentage of damage and counts, the results are shown in Table 1.
As seen from Table 1, hammering piece 2-1-1 of the present invention, hardness beat rate, compression strength, percentage of damage etc.
Index is superior to the product of prior art production.
In addition, as shown in figure 5, being that hammering piece 2-1-1 material wear-resistant loss rates of the present invention change with usage time Statistics.Find out in figure, Examples 1 to 3 is used to hammer piece 2-1-1, material wear-resistant loss rate with usage time variation degree substantially Better than existing product.

Claims (5)

1. a kind of construction based on DCS control systems stone crusher device, including：Material slot（1）, it is crushed babinet （2）, actuating cam（3）, damper pulley（4）, vibration motor（5）, damper（6）, inverted cam（7）, DCS control systems （8）；It is characterized in that, the broken babinet（2）For rectangular configuration；The material slot（1）By stainless steel plate welding production It forms, material slot（1）With broken babinet（2）It is welded and fixed；The actuating cam（3）Positioned at broken babinet（2）Side, institute State inverted cam（7）Positioned at broken babinet（2）The other side, actuating cam（3）With inverted cam（7）Central axis coaxial；It is described Vibration motor（5）Positioned at broken babinet（2）Front side, vibration motor（5）Pass through damper pulley（4）With actuating cam（3）It rolls Connection；The damper（6）It is fixedly connected on broken babinet（2）Side；The DCS control systems（8）Positioned at broken babinet（2） Side；
The vibration motor（5）Pass through conducting wire and DCS control systems（8）Control connection；
The broken babinet（2）Including：Disk gear（2-1）, damping frequency monitor（2-2）, protect shock dynamics tablet（2- 3）, putty detector（2-4）；The wherein described disk gear（2-1）Both ends are fixedly welded on broken babinet（2）Inner wall side turns Disk gear（2-1）Diameter is between 30cm~40cm；The damping frequency monitor（2-2）One end and disk gear（2-1）Hinge Chain link, damping frequency monitor（2-2）Angle with vertical direction is at 30 °~35 °；The shield shock dynamics tablet（2- 3）It is fixedly connected on broken babinet（2）On one face inner wall, shock dynamics tablet is protected（2-3）Thickness between 6cm~8cm； The putty detector（2-4）It is set to shield shock dynamics tablet（2-3）Lower section, putty detector（2-4）With broken babinet （2）Inner wall fixes welding；
The damping frequency monitor（2-2）, shield shock dynamics tablet（2-3）, putty detector（2-4）By conducting wire with DCS control systems（8）Control connection.
2. a kind of construction based on DCS control systems according to claim 1 stone crusher device, feature exist In the disk gear（2-1）Including：Hammer piece（2-1-1）, rotation axis（2-1-2）, degree of grinding inductive disks（2-1-3）, rotating speed Detector（2-1-4）；The wherein described rotation axis（2-1-2）On be evenly arranged degree of grinding inductive disks（2-1-3）, in rotation axis （2-1-2）It is equipped with temperature sensor, degree of grinding inductive disks（2-1-3）Diameter between 15cm~18cm；The hammering piece （2-1-1）In degree of grinding inductive disks（2-1-3）Edge is circumferentially distributed, each degree of grinding inductive disks（2-1-3）Upper hammering piece（2- 1-1）Number at 6~8；The revolution detector（2-1-4）It is fixedly welded on and is located at rotation axis（2-1-2）The turntable of one end On；
The temperature sensor, degree of grinding inductive disks（2-1-3）, revolution detector（2-1-4）Pass through conducting wire and DCS control systems （8）Control connection.
3. a kind of construction based on DCS control systems according to claim 2 stone crusher device, feature exist In the damping frequency monitor（2-2）Including：Fixed plate（2-2-1）, jolting plate（2-2-2）, yielding rubber ball（2-2-3）, Block diameter detector（2-2-4）；The wherein described fixed plate（2-2-1）Thickness is between 5cm~7cm；The jolting plate（2-2-2）With Fixed plate（2-2-1）Upper surface is fixedly connected；In jolting plate（2-2-2）Surface is equipped with vibration frequency tablet；The damping rubber Glueballs（2-2-3）It is evenly arranged in jolting plate（2-2-2）Surface, yielding rubber ball（2-2-3）Number is no less than 80；Described piece Diameter detector（2-2-4）It is fixedly welded on jolting plate（2-2-2）Side；
Vibrate frequency tablet, block diameter detector（2-2-4）Pass through conducting wire and DCS control systems（8）Control connection.
4. a kind of construction based on DCS control systems according to claim 3 stone crusher device, feature exist In the hammering piece（2-1-1）It is molded by high molecular material pressing mold, hammers piece（2-1-1）Constituent and manufacturing process such as Under：
One, piece is hammered（2-1-1）Constituent：
It counts in parts by weight, (R) -3- (the fluoro- 4- morpholinyl phenyls of 3-) 31~82 parts of oxazolidinyl methanol of -5- mouthfuls of -2- oxygen, 2,4- bis- 61~125 parts of hydrogen -4 [(2- methoxyphenyls) azo] -5- methyl -2- phenyl -3H- pyrazoline -3- ketone, two [2,4- dihydro -4- [(2- hydroxyl -5- nitrobenzophenones) azo] -5- methyl -2- phenyl -3H- pyrazoles -3- ketone acid roots close (2-)]-chromic acid (1-) hydrogen salt 130~190 parts, two [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] -2- hydroxyls Benzene sulfonic acid root closes] 157~206 parts of chromic acid disodium hydrogen, 4- chloros -3- [4,5- dihydros generation -3- methyl -5- oxo -4- benzeneazos Base -1H- pyrazol-1-yls] 47~90 parts of benzene sulfonic acid sodium salt, the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrroles Azoles -4- bases) azo] 12~63 parts of -2- hydroxy benzene sulfonic acids mono-sodium salt, bis- [chloro- 3- of 5- of a concentration of ppm of 82 ppm~144 Three hydrogen chromate of [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] -2- hydroxy benzene sulfonic acids] 107 ~179 parts, 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) azo group] -4- hydroxyphenyls] Sulfonyl] amino] 20~80 parts of-sodium benzoate, 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrroles Oxazolyl) azo group] -4- hydroxyphenyls] sulfonyl] amino] 60~150 parts of-sodium benzoate, 92~141 parts of crosslinking agent, chromic acid conjunction two [2- (4,5- dihydro -3- methyl -5- oxygen -1- phenyl -1H-4- pyrazolyls) azo] 173~249 parts of sodium benzoate, [5- is [double by N- [2- (2- propenyloxy groups) ethyl] amino] -2- [(the bromo- 4,6- dinitrophenyls of 2-) azo] -4- methoxybenzenes] acetamide 16~ 44 parts, the bromo- 2- of 3- [[4- (lignocaine) -2- aminomethyl phenyls] azo] -5- methyl -100~175 parts of cyanophenyl, 5- (2- cyano - 4- nitrophenylazos) -2- (2- hydroxyethylaminos) -4- methyl -6- [[3- (2- phenoxy groups) propyl] amino] -3- pyrroles 32~56 parts of pyridine nitrile；
The crosslinking agent is 3- amino-N, N- diethyl -4- methoxybenzenesulphoismides, 3- amino-4-methoxyl-N- phenyl benzene first Any one in amide, N- (3- amino-4-methoxyls phenyl) acetamide；
Two, piece is hammered（2-1-1）Manufacturing process, comprise the steps of：
1st step：928~1344 parts of the ultra-pure water that conductivity is 6.62 μ of μ S/cm~11.44 S/cm is added in a kettle, opens Blender in dynamic reaction kettle, rotating speed are the rpm of 51 rpm~101, start heat pump, make reactor temperature rise to 58 DEG C~ 97 ℃；Sequentially add (R) -3- (the fluoro- 4- morpholinyl phenyls of 3-) -5- mouthfuls of oxazolidinyl methanol of -2- oxygen, [(the 2- first of 2,4- dihydros -4 Phenyl) azo] -5- methyl -2- phenyl -3H- pyrazoline -3- ketone, two [2,4- dihydros -4- [(2- hydroxyl -5- nitrobenzenes Base) azo] -5- methyl -2- phenyl -3H- pyrazoles -3- ketone acid roots conjunction (2-)]-chromic acid (1-) hydrogen salt, stirs to being completely dissolved, adjusts It is 3.3~7.3 to save pH value, agitator speed is adjusted to the rpm of 124 rpm~180, temperature is 110 DEG C~176 DEG C, and esterification is anti- It answers 5~12 hours；
2nd step：Take two [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H- pyrazoles -4- bases) azo] -2- hydroxyls Benzene sulfonic acid root closes] chromic acid disodium hydrogen, 4- chloros -3- [4,5- dihydros generation -3- methyl -5- oxo -4- phenylazo -1H- pyrazoles - 1- yls] benzene sulfonic acid sodium salt crushes, and powder mass diameter is 1400~2100 mesh；The chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- are added Oxo -1- phenyl -1H- pyrazoles -4- bases) azo] -2- hydroxy benzene sulfonic acid mono-sodium salts are uniformly mixed, are laid in pallet, and tiling is thick Degree is the mm of 16 mm~25, and dosage is used to be irradiated for the alpha ray that the kGy of 8.6 kGy~15.9, energy are the MeV of 12 MeV~31 84~152 minutes and the same dose of β x ray irradiation xs 114~168 minutes；
3rd step：The mixed-powder handled through the 2nd step is dissolved in bis- [the chloro- 3- of 5- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl - 1H- pyrazoles -4- bases) azo] three hydrogen chromate of -2- hydroxy benzene sulfonic acids] in, be added reaction kettle, agitator speed be 132 rpm~ 186 rpm, temperature are 95 DEG C~146 DEG C, and starting vacuum pump makes the vacuum degree of reaction kettle reach the MPa of -0.44 MPa~2.28, Keep this state response 11~18 hours；Pressure release is simultaneously passed through radon gas, and it is the MPa of 0.84 MPa~2.19 to make reacting kettle inner pressure, is protected Temperature stands 22~33 hours；Agitator speed is promoted to the rpm of 208 rpm~283, simultaneous reactions kettle pressure release to 0MPa；Successively plus Enter 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) azo group] -4- hydroxyphenyls] sulfonyl] Amino]-sodium benzoate, 2- [[[3- [(4,5- dihydro -3- methyl -5- oxo -1- phenyl -1H-4- pyrazolyls) azo group] -4- Hydroxyphenyl] sulfonyl] amino] after-sodium benzoate is completely dissolved, crosslinking agent is added and is stirred so that the parent of reaction kettle solution Hydrophile-lipophile balance value is 4.6~9.1, and heat preservation stands 10~20 hours；
4th step：When agitator speed is 256 rpm~323 rpm, sequentially adds chromic acid and close two [2- (4,5- dihydro -3- first Base -5- oxygen -1- phenyl -1H-4- pyrazolyls) azo] sodium benzoate, N- [5- [bis- [2- (2- propenyloxy groups) ethyl] amino] -2- [(the bromo- 4,6- dinitrophenyls of 2-) azo] -4- methoxybenzenes] acetamide, the bromo- 2- of 3- [[4- (lignocaine) -2- methylbenzenes Base] azo] -5- methyl-cyanophenyl and 5- (2- cyano -4- nitrophenylazos) -2- (2- hydroxyethylaminos) -4- methyl -6- [[3- (2- phenoxy groups) propyl] amino] -3- pyridine nitriles promote reactor pressure, reach 0.8 MPa~2.4 MPa, temperature are 166 DEG C~222 DEG C, polymerisation 19~27 hours；Reacting kettle inner pressure is down to 0 MPa after the completion of reaction, 37 DEG C~49 DEG C are cooled to, discharging enters molding press and can be prepared by hammering piece（2-1-1）.
5. a kind of construction based on DCS control systems working method of stone crusher device, which is characterized in that this method packet Include following steps：
1st step：Staff presses DCS control systems（8）On start button, starting shock motor（5）；Actuating cam（3） In vibration motor（5）Under drive, pass through damper pulley（4）With vibration motor（5）Do drive motion；Meanwhile inverted cam（7） With disk gear（2-1）In actuating cam（3）Coaxial rotating movement is done under drive；
2nd step：In disk gear（2-1）In rotational movement process, it is located at degree of grinding inductive disks（2-1-3）On revolution detector （2-1-4）To disk gear（2-1）Rotating speed monitors in real time；Work as revolution detector（2-1-4）Detect disk gear（2-1）Rotating speed When higher than 3600 r/min, revolution detector（2-1-4）Feedback signal is sent to DCS control systems（8）, DCS control systems （8）Reduce vibration motor（5）Rotating speed；Work as revolution detector（2-1-4）Detect disk gear（2-1）Rotating speed is less than 1200 r/ When min, revolution detector（2-1-4）Feedback signal is sent to DCS control systems（8）, DCS control systems（8）Improve vibrations Motor（5）Rotating speed；
3rd step：Stone to be broken is delivered to material slot by staff（1）, stone to be broken, which enters, is crushed babinet（2） In；Stone to be broken is in high-speed rotating hammering piece（2-1-1）It beats down, finger stone is broken by ratchel；Broken stone Block is along damping frequency monitor（2-2）Drop into discharge port；
4th step：In broken stone along damping frequency monitor（2-2）During landing, block diameter detector（2-2-4）To crushed stone Block block diameter monitors in real time；When block diameter detector（2-2-4）When detecting that the block diameter of broken stone is more than 45cm, block diameter detector （2-2-4）Feedback signal is sent to DCS control systems（8）, DCS control systems（8）Control vibration motor（5）Improve rotating speed；
5th step：During broken stone discharges, putty detector（2-4）Discharge port material density is monitored in real time；Work as putty Detector（2-4）When detecting that discharge port material density is higher than 80 ppm, putty detector（2-4）Feedback signal is sent to DCS control systems（8）, DCS control systems（8）Control vibration motor（5）It shuts down, staff clears up discharge port material Totally.
CN201611242230.4A 2016-12-29 2016-12-29 A kind of construction based on DCS control systems stone crusher device and its working method Expired - Fee Related CN106861821B (en)

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CN110147079A (en) * 2019-04-25 2019-08-20 浙江中液机械设备有限公司 A kind of DCS central control system for movable crusher
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