CN106847465A - A kind of low power consumption fast responds electromagnet - Google Patents

A kind of low power consumption fast responds electromagnet Download PDF

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Publication number
CN106847465A
CN106847465A CN201710182979.2A CN201710182979A CN106847465A CN 106847465 A CN106847465 A CN 106847465A CN 201710182979 A CN201710182979 A CN 201710182979A CN 106847465 A CN106847465 A CN 106847465A
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CN
China
Prior art keywords
yoke
armature
coil
electromagnet
permanent magnet
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Granted
Application number
CN201710182979.2A
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Chinese (zh)
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CN106847465B (en
Inventor
徐照平
刘念鹏
华儒
刘梁
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Suzhou Lingle Zhichao Power Technology Co ltd
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Nanjing University of Science and Technology
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Priority to CN201710182979.2A priority Critical patent/CN106847465B/en
Publication of CN106847465A publication Critical patent/CN106847465A/en
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Publication of CN106847465B publication Critical patent/CN106847465B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/121Guiding or setting position of armatures, e.g. retaining armatures in their end position
    • H01F7/122Guiding or setting position of armatures, e.g. retaining armatures in their end position by permanent magnets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • H01F7/1607Armatures entering the winding
    • H01F7/1615Armatures or stationary parts of magnetic circuit having permanent magnet
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • H01F2007/1669Armatures actuated by current pulse, e.g. bistable actuators

Abstract

The invention discloses a kind of low power consumption fast response electromagnet.The electromagnet includes armature, upper yoke, lower yoke, push rod, base, coil, permanent magnet;The upper end of the armature is connected through lower yoke and coil with push rod, and lower end sequentially passes through coil, lower yoke, permanent magnet and base;Push rod is fixedly linked through the centre bore of upper yoke with armature upper surface;Upper yoke centre bore top is cylindrical hole, and bottom is bellmouth, and bellmouth side is parallel with armature top frustum cone side;Upper yoke lower outer diameter is identical with lower yoke upper inner diameter;Lower yoke section is L-type, and yoke lower cylindrical is entangled on lower yoke top, and with Stud connection together;Coil is located in lower yoke, upper yoke, the cavity of armature enclosing region, and armature is passed through from coil;Permanent magnet is located at lower yoke lower section, base top, and base, permanent magnet and lower yoke are fixed together using stud, and armature is extended there through.Structure of the present invention can be effectively reduced energy consumption and the heating of electromagnet.

Description

A kind of low power consumption fast responds electromagnet
Technical field
The present invention relates to pneumatic servo Solenoid Valve Technology field, particularly a kind of low power consumption fast response electromagnet.
Background technology
Electromagnet is part more crucial in pneumatic servo magnetic valve, by controlling the adhesive or release of electromagnet, The switching of gas circuit can be realized, so as to control the deflection of rudder face, the adjustment of body attitude is realized.The power performance and dynamic of electromagnet Response speed, the control performance to pneumatic servo can have a huge impact.Operationally, electromagnet stretches out or retracts in armature Position, it is desirable to have larger confining force so that electromagnet be can guarantee that when certain impact is born steel ball shut air valve lower end or on End air inlet, during armature stretches out, should there is sufficiently large power output, on the one hand overcome high-pressure gas pressure, the opposing party Face can shorten actuation time, accelerate response speed;During armature is retracted, it is also desirable to have larger power output, to protect The card shorter response time.
Conventional electromagnets are typical solenoid formula structure.When the coil is energized, electromagnetic attraction, armature adhesive are produced;Coil After power-off, armature is discharged by the spring counter-force of returning installed in armature bottom.In order to holding armature is in attracted position, (push rod is complete Stretch out entirely), it is necessary to be persistently powered to coil, therefore energy consumption is larger, on the one hand can aggravate load, on the other hand can also influence its power Performance, large effect is produced to pneumatic servo performance and reliability.
The content of the invention
It is an object of the invention to provide one kind system energy consumption, reduction system are reduced on the basis of electromagnetic force requirement is met Caloric value responds electromagnet so as to improve the low power consumption fast of system reliability.
The technical solution for realizing the object of the invention is:A kind of low power consumption fast responds electromagnet, and the electromagnet includes Armature 6, upper yoke 2, lower yoke 3, push rod 1, base 5, coil 7, permanent magnet 4;The armature 6 is by cylinder and positioned at cylinder upper end The round platform in face is formed, and the upper end of armature 6 is connected through lower yoke 3 and coil 7 with push rod 1, and lower end sequentially passes through coil 7, lower yoke Iron 3, permanent magnet 4 and base 5;Push rod 1 is fixedly linked through the centre bore of upper yoke 2 with the upper surface of armature 6;The center of upper yoke 2 Hole top is cylindrical hole, and bottom is bellmouth, and bellmouth side is parallel with the top frustum cone side of armature 6;The bottom of upper yoke 2 is Cylinder, its external diameter is identical with the upper inner diameter of lower yoke 3;The section of lower yoke 3 is L-type, and the top of lower yoke 3 is entangled under yoke 2 Portion's cylinder, and with Stud connection together;Coil 7 is located in lower yoke 3, upper yoke 2, the cavity of the enclosing region of armature 6, armature 6 pass through from coil 7;Permanent magnet 4 is located at the lower section of lower yoke 3, the top of base 5, using stud by base 5, permanent magnet 4 and lower yoke Iron 3 is fixed together, and armature 6 is extended there through.
Further, the permanent magnet 4 is toroidal, axial charging, magnetizing direction be S poles upper, N poles are under.
Further, the coil 7 is concentric spirals pipeline circle.
Further, the upper yoke 2 with the fixed form of lower yoke 3 for bolt is fixed.
Further, the base 5, permanent magnet 4 with the fixed form of lower yoke 3 for bolt is fixed.
Further, the top round platform bus of the armature 6 and bottom surface angle are 45 °.
Further, the upper yoke 2 and armature 6 are Cone fit.
Further, during the 6 non-adhesive of armature, work of electromagnet air gap is with the gap between upper yoke 2.
Compared with prior art, its remarkable advantage is the present invention:(1) the holding work(of electromagnet is realized using permanent magnet Can, simple structure is easy to use;(2) due to no longer needing continued power during work of electromagnet, electromagnet energy consumption reduces, Heating is reduced, and reliability has larger lifting.
Brief description of the drawings
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is that electromagnet is in release conditions, and coil 7 applies magnetic flux path schematic diagram during direct impulse.
Fig. 3 is that electromagnet is in attracting state, and coil 7 applies magnetic flux path schematic diagram during reverse impulse.
Specific embodiment
Present pre-ferred embodiments are given below in conjunction with the accompanying drawings, to describe technical scheme in detail.
With reference to Fig. 1, low power consumption fast of the present invention responds electromagnet, the electromagnet include armature 6, upper yoke 2, lower yoke 3, Push rod 1, base 5, coil 7, permanent magnet 4;Round platform of the armature 6 by cylinder and positioned at cylinder upper surface is formed, armature 6 it is upper End is connected through lower yoke 3 and coil 7 with push rod 1, and lower end sequentially passes through coil 7, lower yoke 3, permanent magnet 4 and base 5;Push rod 1 passes through the centre bore of upper yoke 2 to be fixedly linked with the upper surface of armature 6;The centre bore top of upper yoke 2 is cylindrical hole, and bottom is Bellmouth, bellmouth side is parallel with the top frustum cone side of armature 6;The bottom of upper yoke 2 is cylinder, its external diameter and lower yoke 3 Upper inner diameter is identical;The section of lower yoke 3 is L-type, and the lower cylindrical of yoke 2 is entangled on the top of lower yoke 3, and with Stud connection one Rise;Coil 7 is located in lower yoke 3, upper yoke 2, the cavity of the enclosing region of armature 6, and armature 6 is passed through from coil 7;Permanent magnet 4 Positioned at the lower section of lower yoke 3, the top of base 5, base 5, permanent magnet 4 and lower yoke 3 are fixed together using stud, armature 6 from In pass through.
Further, the permanent magnet 4 is toroidal, axial charging, magnetizing direction be S poles upper, N poles are under.
Further, the coil 7 is concentric spirals pipeline circle.
Further, the upper yoke 2 with the fixed form of lower yoke 3 for bolt is fixed.
Further, the base 5, permanent magnet 4 with the fixed form of lower yoke 3 for bolt is fixed.
Further, the top round platform bus of the armature 6 and bottom surface angle are 45 °.
Further, the upper yoke 2 and armature 6 are Cone fit.
Further, during the 6 non-adhesive of armature, work of electromagnet air gap is with the gap between upper yoke 2.
The present invention realizes the holding function of electromagnet using permanent magnet 4, and simple structure is easy to use;Due to electromagnet Continued power is no longer needed in the course of work, electromagnet energy consumption reduces, and heating is reduced, and reliability has larger lifting.
The working method of low power consumption fast response electromagnet of the present invention is as follows:When direct impulse is applied to coil 7, electricity is produced Magnetic magnetic flux, electromagnetism magnetic flux can produce suction at the working gas gap of upper end, strengthen the upward suction in upper end, and armature 6 drives Push rod 1 starts motion upwards, is finally pull-in on upper end;When armature 6 is closed, top working gas gap is 0, in the permanent magnetism of permanent magnet 4 In the presence of magnetic flux, even if no longer applying direct impulse to coil 7, armature 6 can also be maintained at attracting state;Applied when to coil 7 Plus during reverse impulse, electromagnetism magnetic flux produces downward electromagnetic force in upper end, armature 6 is promoted to move downward, electromagnet is turned by adhesive It is changed into release conditions.
Embodiment 1
As shown in Figure 1:Low power consumption fast of the present invention responds electromagnet apparatus by push rod 1, upper yoke 2, lower yoke 3, permanent magnet 4th, base 5, armature 6, coil 7 are constituted.Round platform of the armature 6 by cylinder and positioned at cylinder upper surface is formed, and upper end passes through lower yoke Iron 3 and coil 7 are connected with push rod 1, and lower end sequentially passes through coil 7, lower yoke 3, permanent magnet 4 and base 5;Push rod 1 passes through upper yoke The centre bore of iron 2 is fixedly linked with the upper surface of armature 6;The centre bore top of upper yoke 2 is cylindrical hole, and bottom is bellmouth, rank Iron 6 is Cone fit with upper yoke 2, and cone angle is 45 °, and the gap between armature 6 and upper yoke 2 is work of electromagnet gas Gap;The bottom of upper yoke 2 is cylinder, and its external diameter is identical with the upper inner diameter of lower yoke 3;The section of lower yoke 3 is " L " type, lower yoke 3 The lower cylindrical of yoke 2 is entangled on top, and with Stud connection together;Coil 7 is located at lower yoke 3, upper yoke 2, armature 6 and surrounds In the cavity in region, armature 6 is extended there through;Permanent magnet 4 is located at the lower section of lower yoke 3, the top of base 5, is circular, using axial direction Magnetize, upper, N poles are under for S poles.Base 5, permanent magnet 4 and lower yoke 3 are fixed together using stud, armature 6 is therefrom worn Cross.
The adhesive of low power consumption fast response electromagnet apparatus of the present invention, holding, disconnection are as follows:
Adhesive:As shown in Fig. 2 when direct impulse is applied to coil 7, producing electromagnetism magnetic flux, electromagnetism magnetic flux can be upper Suction is produced at the working gas gap of end, strengthens the upward suction in upper end, armature 6 drives push rod 1 to start motion upwards, final to inhale Close in upper end.
Keep:After the adhesive of armature 6, top working gas gap is 0, in the presence of the permanent magnet flux of permanent magnet 4, even if no longer giving Coil 7 applies direct impulse, and armature 6 can also be maintained at attracting state.
Disconnect:As shown in figure 3, when reverse impulse is applied to coil 7, electromagnetism magnetic flux produces downward electromagnetism in upper end Power, promotes armature 6 to move downward, and electromagnet is disconnected, and release conditions are changed into by adhesive.
As described above, when coil 7 is powered, armature 6 promotes push rod 1 to rise under electromagnetic force, armature 6 and upper yoke 2 adhesives, now, permanent magnet 4, base 5, armature 6, on yoke 2 and lower yoke 3 composition loop in can produce permanent magnet flux, Even if so coil 7 is powered off, remain able to make armature 6 and the adhesive of upper yoke 2.Therefore, this electromagnetic force action, permanent magnetic keeps Structure can be effectively reduced energy consumption and the heating of electromagnet.
Particular embodiments described above, technical problem, technical scheme and beneficial effect to solution of the invention are carried out Further describe, should be understood that and the foregoing is only specific embodiment of the invention, be not limited to The present invention, all any modification, equivalent substitution and improvements within the spirit and principles in the present invention, done etc., should be included in this Within the protection domain of invention.

Claims (8)

1. a kind of low power consumption fast responds electromagnet, it is characterised in that:The electromagnet includes armature (6), upper yoke (2), lower yoke Iron (3), push rod (1), base (5), coil (7), permanent magnet (4);The armature (6) is by cylinder and the circle positioned at cylinder upper surface Platform is formed, and the upper end of armature (6) is connected through lower yoke (3) and coil (7) with push rod (1), lower end sequentially pass through coil (7), Lower yoke (3), permanent magnet (4) and base (5);Push rod (1) is fixed through the centre bore of upper yoke (2) with armature (6) upper surface It is connected;Upper yoke (2) centre bore top is cylindrical hole, and bottom is bellmouth, bellmouth side and armature (6) top round platform side Face is parallel;Upper yoke (2) bottom is cylinder, and its external diameter is identical with lower yoke (3) upper inner diameter;Lower yoke (3) section is L Yoke (2) lower cylindrical is entangled on type, lower yoke (3) top, and with Stud connection together;Coil (7) is positioned at lower yoke (3), upper yoke (2), in the cavity of armature (6) enclosing region, armature (6) is passed through from coil (7);Permanent magnet (4) is located at down , be fixed together for base (5), permanent magnet (4) and lower yoke (3) using stud by yoke (3) lower section, base (5) top, armature (6) extend there through.
2. low power consumption fast responds electromagnet according to claim 1, it is characterised in that:The permanent magnet (4) is toroidal, Axial charging, magnetizing direction be S poles upper, N poles are under.
3. low power consumption fast responds electromagnet according to claim 1, it is characterised in that:The coil (7) is concentric spirals pipe Coil.
4. low power consumption fast responds electromagnet according to claim 1, it is characterised in that:The upper yoke (2) and lower yoke (3) Fixed form is fixed for bolt.
5. low power consumption fast responds electromagnet according to claim 1, it is characterised in that:The base (5), permanent magnet (4) with Lower yoke (3) fixed form is fixed for bolt.
6. low power consumption fast responds electromagnet according to claim 1, it is characterised in that:Armature (6) top round platform bus It it is 45 ° with bottom surface angle.
7. low power consumption fast responds electromagnet according to claim 6, it is characterised in that:The upper yoke (2) is with armature (6) Cone fit.
8. low power consumption fast responds electromagnet according to claim 6 or 7, it is characterised in that:During the non-adhesive of the armature (6), Work of electromagnet air gap is with the gap between upper yoke (2).
CN201710182979.2A 2017-03-24 2017-03-24 A kind of low power consumption fast response electromagnet Active CN106847465B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108257757A (en) * 2017-12-04 2018-07-06 中航光电科技股份有限公司 Isolate and fall off the electromagnetic component of connector
CN108916454A (en) * 2018-06-07 2018-11-30 哈尔滨工业大学 Big stroke armature closed type energy-saving electromagnetic valve
CN110277215A (en) * 2018-03-13 2019-09-24 胡斯可汽车控股有限公司 Bistable state solenoid with intermediate state

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5166652A (en) * 1990-06-29 1992-11-24 Shima Seiki Mfg., Ltd. Bistable solenoid for use with a knitting machine
JPH07113402A (en) * 1993-10-15 1995-05-02 Yokogawa Electric Corp Electricity/air pressure converter
CN1366312A (en) * 2001-01-18 2002-08-28 株式会社日立制作所 Electromagnetic and operating mechanism of switch using said electromagnet
CN101345167A (en) * 2008-05-08 2009-01-14 中国电力科学研究院 Method and apparatus for improving dynamic response ability of coil magnetic field to moving iron core
CN105162305A (en) * 2015-07-08 2015-12-16 侯献范 Long-stroke linear motor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5166652A (en) * 1990-06-29 1992-11-24 Shima Seiki Mfg., Ltd. Bistable solenoid for use with a knitting machine
JPH07113402A (en) * 1993-10-15 1995-05-02 Yokogawa Electric Corp Electricity/air pressure converter
CN1366312A (en) * 2001-01-18 2002-08-28 株式会社日立制作所 Electromagnetic and operating mechanism of switch using said electromagnet
CN101345167A (en) * 2008-05-08 2009-01-14 中国电力科学研究院 Method and apparatus for improving dynamic response ability of coil magnetic field to moving iron core
CN105162305A (en) * 2015-07-08 2015-12-16 侯献范 Long-stroke linear motor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108257757A (en) * 2017-12-04 2018-07-06 中航光电科技股份有限公司 Isolate and fall off the electromagnetic component of connector
CN110277215A (en) * 2018-03-13 2019-09-24 胡斯可汽车控股有限公司 Bistable state solenoid with intermediate state
US11361894B2 (en) 2018-03-13 2022-06-14 Husco Automotive Holdings Llc Bi-stable solenoid with an intermediate condition
US11901120B2 (en) 2018-03-13 2024-02-13 Husco Automotive Holdings Llc Bi-stable solenoid with an intermediate condition
CN108916454A (en) * 2018-06-07 2018-11-30 哈尔滨工业大学 Big stroke armature closed type energy-saving electromagnetic valve
CN108916454B (en) * 2018-06-07 2019-11-12 哈尔滨工业大学 Big stroke armature closed type energy-saving electromagnetic valve

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Effective date of registration: 20231110

Address after: Building 1, No. 209 Zhuyuan Road, High tech Zone, Suzhou City, Jiangsu Province, 215009, C4065

Patentee after: Suzhou Lingle Zhichao Power Technology Co.,Ltd.

Address before: 210094 Xuanwu District, Jiangsu, Xiaolingwei 200, Nanjing

Patentee before: NANJING University OF SCIENCE AND TECHNOLOGY