CN106845577B - Production line tracing system and tracing method for passenger car executor - Google Patents
Production line tracing system and tracing method for passenger car executor Download PDFInfo
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- CN106845577B CN106845577B CN201710029570.7A CN201710029570A CN106845577B CN 106845577 B CN106845577 B CN 106845577B CN 201710029570 A CN201710029570 A CN 201710029570A CN 106845577 B CN106845577 B CN 106845577B
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- passenger car
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a production line tracing system of an actuator of a passenger car, which belongs to the technical field of traceability and comprises a monitoring host, an industrial personal computer, and screw riveting equipment, spring testing equipment, hemming equipment, leakage testing equipment and hysteresis testing equipment which are sequentially arranged in a pipeline; RFID chip read-write devices are arranged in the screw riveting equipment, the spring testing equipment and the hemming equipment; a bar code printer is also arranged in the hemming equipment; bar code scanners are arranged in the leakage test equipment and the hysteresis test equipment; the RFID chip reading and writing device, the bar code printer and the bar code scanner are all connected with the corresponding industrial personal computers. According to the tracing system and the tracing method, the RFID module is creatively used to be combined with corresponding equipment, and the PLC and the industrial personal computer are used for realizing tracing of the finished product by the data of all processes of the production line of the passenger car executor on the premise that the parts to be assembled do not have any identifiable bar code.
Description
Technical Field
The invention relates to the field of production line tracing systems, in particular to a production line tracing system and a tracing method for an actuator of a passenger car.
Background
With the requirements of environmental protection and reduction of automobile energy consumption, automobile manufacturers increasingly apply engines with turbochargers to meet the requirements of high-power low-emission policy regulations of the engines. As a key function of the turbocharger, the market demand for reliability and economy of the actuator is also increasing.
ISO TS16949 2009, section 7.5.3, identifies and traceability explicitly states that the product is to be identified using the appropriate method throughout its implementation when appropriate. The traditional existing actuator production line can only realize the data tracing of partial batch processes, and all parts of the actuator do not contain any recordable information, so that the tracing difficulty is greatly increased.
Disclosure of Invention
The purpose of the invention is that: in order to overcome the defects, the invention discloses a product line tracing system and a product line tracing method for a passenger car actuator, which are used for tracing the data of all processes of the passenger car actuator production line to a finished product on the premise that no identifiable bar code exists on a part to be assembled by a PLC (programmable logic controller) and an industrial personal computer by creatively using an RFID (radio frequency identification) module and combining corresponding equipment.
The technical scheme is as follows: in order to achieve the above purpose, the invention discloses a production line tracing system of a passenger car actuator, which comprises a monitoring host, and a screw riveting device, a spring test device, a crimping device, a leakage test device and a hysteresis test device which are sequentially arranged in a pipeline; the screw riveting equipment, the spring testing equipment, the curling equipment, the leakage testing equipment and the hysteresis testing equipment are respectively internally provided with an industrial personal computer connected with a monitoring host; RFID chip read-write devices are arranged in the screw riveting equipment, the spring testing equipment and the crimping equipment; a bar code printer is also arranged in the hemming equipment; bar code scanners are arranged in the leakage test equipment and the hysteresis test equipment; the RFID chip reading and writing device, the bar code printer and the bar code scanner are all connected with the corresponding industrial personal computers.
Further, the production line tracing system of the passenger car actuator further comprises an RFID module tool, and the RFID module tool is in magnetic binding connection with the passenger car actuator.
Further, according to the passenger car actuator production line tracing system, the identification number of the RFID module tool is unique. Ensuring traceable implementations.
Further, the production line tracing system of the passenger car actuator is characterized in that a PLC (programmable logic controller) is further arranged in the screw riveting equipment, the spring testing equipment, the hemming equipment, the leakage testing equipment and the hysteresis testing equipment.
Further, according to the production line tracing system for the passenger car actuator, the test data of the leakage test equipment and the hysteresis test equipment are transmitted to the monitoring host by the corresponding industrial personal computers, and are bundled and stored with the corresponding RFID module identification numbers.
Further, according to the production line tracing system of the passenger car actuator, the hysteresis test equipment is provided with the displacement sensor and the pressure sensor.
Meanwhile, the invention also discloses a tracing method of the production line tracing system of the passenger car actuator, which comprises the following steps:
the first step: riveting: firstly, screw riveting processing is carried out on products in screw riveting equipment through an industrial personal computer and a PLC (programmable logic controller), riveting pressure, time and height parameters are recorded in the riveting process, an RFID module tool with an RFID chip built in is placed on an RFID chip read-write device after the riveting is finished, riveting data are input and identified by matching a card reader and the industrial personal computer, and then the RFID module tool with the stored data is magnetically bound with a corresponding passenger car executor;
and a second step of: spring test: taking down an RFID module tool on the passenger car actuator, putting the RFID module tool on an RFID chip read-write device in spring test equipment, then testing the passenger car actuator in the spring test equipment, uploading spring test data read by a force sensor to an industrial personal computer by a PLC, and binding and writing the spring test data into the RFID module tool with riveting data by the industrial personal computer in cooperation with the RFID chip read-write device; then the RFID module tool stored with the data is magnetically bound with the corresponding passenger car executor;
and a third step of: hemming: taking down the RFID module tool with the riveting data and the spring test data from the passenger car actuator, putting the RFID module tool on an RFID chip read-write device in hemming equipment, controlling a bar code printer to print the riveting data and the spring test data in the RFID module tool in a bar code form by an industrial personal computer after hemming is completed, pasting the RFID module tool on the passenger car actuator instead, and transmitting an identification number and the data to a monitoring host;
fourth step: leakage test: scanning a bar code in an actuator of the passenger car by using a bar code scanner in the leakage test equipment, then testing the leakage pressure and the leakage quantity of the actuator of the passenger car, and transmitting test data and an identification number identified by the bar code scanner to a monitoring host for corresponding storage by using an industrial personal computer after the test is completed;
fifth step: hysteresis test: scanning a bar code in an actuator of the passenger car by using a bar code scanner in hysteresis test equipment, reading corresponding test data by matching a displacement sensor and a pressure sensor through an industrial personal computer, and transmitting the test data and an identification number identified by the bar code scanner to a monitoring host for corresponding storage through the industrial personal computer;
finally, the data tracing of the production line of the passenger car actuator is realized.
According to the technical scheme, the production line tracing system and the tracing method of the passenger car actuator have the following beneficial effects:
according to the invention, through creatively using an RFID module tool and combining advanced measuring equipment and a corresponding PLC and an industrial personal computer, on the premise that the parts to be assembled do not have any identifiable bar code, the single piece traceability of the data of all processes of the production line of the passenger car executor on the finished product is realized; the quality control of the single-piece product is realized, and the processing quality and the precision of the product are ensured; and the system provides great convenience for later maintenance and management and control, and in addition, the market competitiveness of enterprises is improved from the side.
Drawings
FIG. 1 is a schematic diagram of a vehicle actuator line traceability system according to the present invention;
in the figure: 1-monitoring host, 2-screw riveting equipment, 3-spring testing equipment, 4-crimping equipment, 5-leakage testing equipment, 6-hysteresis testing equipment, 7-industrial personal computer, 8-RFID chip read-write equipment, 9-bar code printer, 10-bar code scanner and 11-RFID module tooling.
Detailed Description
The following describes the embodiments of the present invention in detail with reference to the drawings.
Examples:
a passenger car actuator production line traceability system as shown in fig. 1, comprising: comprising the following steps: the monitoring host 1 comprises a screw riveting device 2, a spring testing device 3, a crimping device 4, a leakage testing device 5 and a hysteresis testing device 6 which are sequentially arranged in a pipeline manner; the screw riveting equipment 2, the spring testing equipment 3, the curling equipment 4, the leakage testing equipment 5 and the hysteresis testing equipment 6 are respectively internally provided with an industrial personal computer 7 connected with the monitoring host 1; RFID chip read-write devices 8 are arranged in the screw riveting equipment 2, the spring testing equipment 3 and the crimping equipment 4; a bar code printer 9 is also arranged in the hemming device 4; a bar code scanner 10 is arranged in each of the leakage test equipment 5 and the hysteresis test equipment 6; the RFID chip read-write device 8, the bar code printer 9 and the bar code scanner 10 are all connected with the corresponding industrial personal computers 7; in addition, the traceability system further comprises an RFID module tool 11, and the RFID module tool 11 is in magnetic binding connection with the passenger car executor; and the identification number of the RFID module tooling 11 is unique. And PLC controllers are further arranged in the screw riveting equipment 2, the spring testing equipment 3, the crimping equipment 4, the leakage testing equipment 5 and the hysteresis testing equipment 6. The test data of the leakage test equipment 5 and the hysteresis test equipment 6 are transmitted to the monitoring host 1 by the corresponding industrial personal computers 7 and are bundled and stored with the corresponding RFID module identification numbers.
In addition, in the production line tracing system of the passenger car actuator, the hysteresis test equipment 6 is provided with a displacement sensor and a pressure sensor.
The invention relates to a tracing method of a production line tracing system of an passenger car actuator, which comprises the following steps:
the first step: riveting: firstly, screw riveting processing is carried out on products in screw riveting equipment 2 through an industrial personal computer 7 and a PLC, riveting pressure, time and height parameters are recorded in the riveting process, an RFID module tool 11 with an RFID chip built in is placed on an RFID chip read-write device 8 after the riveting is finished, riveting data are input and identified by matching a card reader and the industrial personal computer 7, and then the RFID module tool 11 with the stored data is magnetically bound with a corresponding passenger car actuator;
and a second step of: spring test: taking down the RFID module tool 11 on the passenger car executor, putting the RFID module tool 11 on the RFID chip read-write device in the spring test equipment 3, then testing the passenger car executor in the spring test equipment 3, uploading the spring test data read by the force sensor to the industrial personal computer 7 by the PLC, and binding and writing the spring test data into the RFID module tool 11 with riveting data by the industrial personal computer in cooperation with the RFID chip read-write device 8; then the RFID module tool 11 stored with data is magnetically bound with the corresponding passenger car executor;
and a third step of: hemming: taking down the RFID module tool 11 with riveting data and spring test data from the passenger car actuator, putting the RFID module tool 11 on the RFID chip read-write device 8 in the hemming equipment 4, controlling the bar code printer 9 to print the riveting data and the spring test data in the RFID module tool 11 in a bar code form by the industrial personal computer 7 after hemming is completed, pasting the RFID module tool 11 on the passenger car actuator instead, and transmitting the identification number and the data to the monitoring host 1;
fourth step: leakage test: the barcode scanner 10 in the leakage testing equipment 5 is used for scanning the barcode in the passenger car actuator, then the passenger car actuator is tested for leakage pressure and leakage quantity, and after the test is finished, the test data and the identification number identified by the barcode scanner 10 are transmitted to the monitoring host 1 through the industrial personal computer 7 for corresponding storage;
fifth step: hysteresis test: the bar code scanner 10 in the hysteresis test equipment 6 is used for scanning the bar code in the passenger car executor, then the industrial personal computer 7 is matched with the displacement sensor and the pressure sensor to read corresponding test data, and then the industrial personal computer 7 is used for transmitting the test data and the identification number identified by the bar code scanner 10 to the monitoring host 1 for corresponding storage;
finally, the data tracing of the production line of the passenger car actuator is realized.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.
Claims (6)
1. A passenger car executor production line traceability system which characterized in that: comprising the following steps: the monitoring host comprises a screw riveting device, a spring testing device, a crimping device, a leakage testing device and a hysteresis testing device which are sequentially arranged in a pipeline; the screw riveting equipment, the spring testing equipment, the curling equipment, the leakage testing equipment and the hysteresis testing equipment are respectively internally provided with an industrial personal computer connected with a monitoring host; RFID chip read-write devices are arranged in the screw riveting equipment, the spring testing equipment and the crimping equipment; a bar code printer is also arranged in the hemming equipment; bar code scanners are arranged in the leakage test equipment and the hysteresis test equipment; the RFID chip reading and writing device, the bar code printer and the bar code scanner are all connected with the corresponding industrial personal computers;
the method for tracing the production line tracing system of the passenger car actuator comprises the following steps:
the first step: riveting: firstly, screw riveting processing is carried out on products in screw riveting equipment through an industrial personal computer and a PLC (programmable logic controller), riveting pressure, time and height parameters are recorded in the riveting process, an RFID module tool with an RFID chip built in is placed on an RFID chip read-write device after the riveting is finished, riveting data are input and identified by matching a card reader and the industrial personal computer, and then the RFID module tool with the stored data is magnetically bound with a corresponding passenger car executor;
and a second step of: spring test: taking down an RFID module tool on the passenger car actuator, putting the RFID module tool on an RFID chip read-write device in spring test equipment, then testing the passenger car actuator in the spring test equipment, uploading spring test data read by a force sensor to an industrial personal computer by a PLC, and binding and writing the spring test data into the RFID module tool with riveting data by the industrial personal computer in cooperation with the RFID chip read-write device; then the RFID module tool stored with the data is magnetically bound with the corresponding passenger car executor;
and a third step of: hemming: taking down the RFID module tool with the riveting data and the spring test data from the passenger car actuator, putting the RFID module tool on an RFID chip read-write device in hemming equipment, controlling a bar code printer to print the riveting data and the spring test data in the RFID module tool in a bar code form by an industrial personal computer after hemming is completed, pasting the RFID module tool on the passenger car actuator instead, and transmitting an identification number and the data to a monitoring host;
fourth step: leakage test: scanning a bar code in an actuator of the passenger car by using a bar code scanner in the leakage test equipment, then testing the leakage pressure and the leakage quantity of the actuator of the passenger car, and transmitting test data and an identification number identified by the bar code scanner to a monitoring host for corresponding storage by using an industrial personal computer after the test is completed;
fifth step: hysteresis test: scanning a bar code in an actuator of the passenger car by using a bar code scanner in hysteresis test equipment, reading corresponding test data by matching a displacement sensor and a pressure sensor through an industrial personal computer, and transmitting the test data and an identification number identified by the bar code scanner to a monitoring host for corresponding storage through the industrial personal computer;
finally, the data tracing of the production line of the passenger car actuator is realized.
2. The passenger car actuator production line traceability system according to claim 1, wherein: the device further comprises an RFID module tool, and the RFID module tool is in magnetic binding connection with the passenger car actuator.
3. The passenger car actuator production line traceability system according to claim 2, wherein: the identification number of the RFID module tool is unique.
4. The passenger car actuator production line traceability system according to claim 1, wherein: and PLC controllers are arranged in the screw riveting equipment, the spring testing equipment, the hemming equipment, the leakage testing equipment and the hysteresis testing equipment.
5. The passenger car actuator production line traceability system according to claim 1, wherein: and the test data of the leakage test equipment and the hysteresis test equipment are transmitted to the monitoring host computer by the corresponding industrial personal computers and are bundled and stored with the corresponding RFID module identification numbers.
6. The passenger car actuator production line traceability system according to claim 1, wherein: and the hysteresis test equipment is provided with a displacement sensor and a pressure sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710029570.7A CN106845577B (en) | 2017-01-16 | 2017-01-16 | Production line tracing system and tracing method for passenger car executor |
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| CN201710029570.7A CN106845577B (en) | 2017-01-16 | 2017-01-16 | Production line tracing system and tracing method for passenger car executor |
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| CN106845577A CN106845577A (en) | 2017-06-13 |
| CN106845577B true CN106845577B (en) | 2023-08-11 |
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| CN201710029570.7A Active CN106845577B (en) | 2017-01-16 | 2017-01-16 | Production line tracing system and tracing method for passenger car executor |
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| CN107728594A (en) * | 2017-11-14 | 2018-02-23 | 常州普莱德新能源电池科技有限公司 | Traceability system and retroactive method |
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| FR2838848B1 (en) * | 2002-04-18 | 2004-08-20 | Gaz De France | IDENTIFICATION METHOD FOR PROVIDING TRACEABILITY TO PRODUCTS MADE ON A MANUFACTURING LINE, AND APPLICATIONS |
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Effective date of registration: 20191031 Address after: 215400 East Building, building 1, No. 6, Nanjing East Road, Taicang Economic Development Zone, Suzhou City, Jiangsu Province Applicant after: Taicang baowoparker Machinery Technology Co.,Ltd. Address before: 215400 No. 6 East Nanjing Road, Suzhou, Jiangsu, Taicang Applicant before: ACTUANT (CHINA) INDUSTRIES CO.,LTD. |
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