CN106845048A - A kind of inside engaged gear axle decelerator Nonlinear dynamic models method for counting friction and backlash - Google Patents
A kind of inside engaged gear axle decelerator Nonlinear dynamic models method for counting friction and backlash Download PDFInfo
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Abstract
本发明公开了一种计入摩擦和齿侧间隙的内啮合齿轮轴减速器非线性动力学建模方法,属于机械系统可靠性工程技术领域;具体步骤为:首先,设定某内啮合齿轮轴减速器建模的条件;然后,依次确定齿轮副沿啮合线的相对线位移,静态传动误差和非线性的齿侧间隙;进一步,采用Fourier级数形式逼近齿轮副的综合时变啮合刚度,采用Lagrange方法建立齿轮副的非线性动力学方程,最后,对非线性动力学方程进行线性变换和无量纲化处理。本发明的模型具有较好的通用性,可以进行任意参数的内啮合齿轮减速器运行状态及其动力学特性的数值模拟,并进行减速器系统振动信号的输出模拟。
The invention discloses a nonlinear dynamic modeling method of an internal meshing gear shaft reducer taking into account friction and tooth side clearance, which belongs to the technical field of mechanical system reliability engineering; the specific steps are as follows: first, a certain internal meshing gear shaft is set The conditions for the modeling of the reducer; then, determine the relative linear displacement of the gear pair along the meshing line, the static transmission error and the nonlinear backlash in turn; further, use the Fourier series to approximate the comprehensive time-varying meshing stiffness of the gear pair, using The Lagrange method establishes the nonlinear dynamic equation of the gear pair, and finally, performs linear transformation and dimensionless processing on the nonlinear dynamic equation. The model of the invention has good universality, and can carry out the numerical simulation of the running state and dynamic characteristics of the internal meshing gear reducer with any parameters, and carry out the output simulation of the vibration signal of the reducer system.
Description
技术领域technical field
本发明属于机械系统可靠性工程技术领域,涉及一种计入摩擦和齿侧间隙的内啮合齿轮轴减速器非线性动力学建模方法。The invention belongs to the technical field of mechanical system reliability engineering, and relates to a nonlinear dynamic modeling method of an internal meshing gear shaft reducer taking into account friction and tooth side clearance.
背景技术Background technique
内啮合齿轮轴减速器具有结构紧凑、性能稳定和工作高效的优点,在民用、工业、航空和航天领域应用非常广泛,故对其工作机理的理论研究具有重要意义。减速器齿轮副工作时,即便是正常状态,由于齿面摩擦、齿侧间隙以及时变啮合刚度的影响,齿轮振动表现出很强的非线性特征。The internal gear shaft reducer has the advantages of compact structure, stable performance and high efficiency. It is widely used in civil, industrial, aviation and aerospace fields, so the theoretical research on its working mechanism is of great significance. When the gear pair of the reducer is working, even in normal state, due to the influence of tooth surface friction, backlash and time-varying meshing stiffness, the gear vibration shows strong nonlinear characteristics.
为实现高精度、低噪声、低振动以及提高齿轮传动可控性的目标,研究人员在齿轮传动系统的非线性动力学问题上面投入了大量的时间和精力。In order to achieve the goals of high precision, low noise, low vibration, and improve the controllability of gear transmission, researchers have invested a lot of time and energy on the nonlinear dynamics of gear transmission systems.
内啮合齿轮轴减速器非线性动力学的研究对齿轮减速器的理论和应用研究具有重要价值。The research on the nonlinear dynamics of the internal meshing gear shaft reducer is of great value to the theory and application research of the gear reducer.
发明内容Contents of the invention
本发明为了揭示某型内啮合齿轮轴减速器振动机理的理论工具,通过研究齿面摩擦阻尼、齿侧间隙、时变啮合刚度对其动力学特性的影响,建立包含齿面摩擦、非线性齿侧间隙函数和时变啮合刚度的内啮合齿轮轴减速器动力学模型,具体是一种计入摩擦和齿侧间隙的内啮合齿轮轴减速器非线性动力学建模方法。In order to reveal a theoretical tool for the vibration mechanism of a certain type of internal meshing gear shaft reducer, the present invention establishes a tool that includes tooth surface friction, nonlinear gear, etc. The dynamic model of internal gear shaft reducer with side clearance function and time-varying mesh stiffness, specifically a nonlinear dynamic modeling method of internal gear shaft reducer considering friction and backlash.
具体步骤如下:Specific steps are as follows:
步骤一、针对某个内啮合齿轮轴减速器,设定对该减速器进行建模的条件;Step 1. For a certain internal gear shaft reducer, set the conditions for modeling the reducer;
(1)该减速器的内齿轮和外齿轮均为渐开线直齿圆柱齿轮;(1) The internal gear and external gear of the reducer are both involute spur gears;
(2)两齿轮齿坯视为刚体,减速器的输入和输出轴视为刚性体;两齿轮轴的支撑刚度足够大,不考虑支撑的弹性变形;(2) The two gear tooth blanks are regarded as rigid bodies, and the input and output shafts of the reducer are regarded as rigid bodies; the supporting stiffness of the two gear shafts is large enough, and the elastic deformation of the support is not considered;
(3)减速器中各零部件均不受轴向力,振动矢量存在垂直于轴线的平面;(3) All components in the reducer are not subjected to axial force, and the vibration vector exists in a plane perpendicular to the axis;
(4)主动轮(外齿轮)、从动轮(内齿轮)的轮齿做悬臂梁考虑,存在轮齿沿啮合线的相对滑动位移;(4) The teeth of the driving wheel (external gear) and the driven wheel (internal gear) are considered as cantilever beams, and there is a relative sliding displacement of the teeth along the meshing line;
(5)轮系中齿轮按照标准中心距安装,齿轮节圆与分度圆重合;(5) The gears in the gear train are installed according to the standard center distance, and the pitch circle of the gear coincides with the index circle;
(6)不计入零件加工误差与安装误差。(6) Parts processing errors and installation errors are not included.
步骤二、针对该内啮合齿轮轴减速器,利用齿轮角位移确定齿轮副啮合线上的相对线位移;Step 2. For the internal gear shaft reducer, determine the relative linear displacement on the meshing line of the gear pair by using the angular displacement of the gear;
其中:x是内齿轮啮合副上沿啮合线的相对线位移;y是外齿轮啮合副上沿啮合线的相对线位移;r1是外齿轮的分度圆半径;r2是内齿轮的分度圆半径;θ1是外齿轮的扭转角位移;θ2是内齿轮的扭转角位移;t是时间变量;e(t)是齿轮副的静态传动误差,e(t)=easinωmt,ea为误差幅值,ωm为啮合齿频。Among them: x is the relative linear displacement of the meshing pair of the internal gear along the meshing line; y is the relative linear displacement of the meshing pair of the external gear along the meshing line; r 1 is the radius of the pitch circle of the external gear; r 2 is the pitch of the internal gear degree circle radius; θ 1 is the torsional angular displacement of the external gear; θ 2 is the torsional angular displacement of the internal gear; t is the time variable; e(t) is the static transmission error of the gear pair, e(t)=e a sinω m t, e a is the error amplitude, ω m is the meshing tooth frequency.
步骤三、根据内齿轮啮合副上沿啮合线的相对线位移确定非线性的齿侧间隙函数;Step 3, determining the nonlinear backlash function according to the relative line displacement along the meshing line on the meshing pair of internal gears;
式中,b为齿侧间隙常数。In the formula, b is the tooth backlash constant.
步骤四、采用傅里叶级数逼近健康状态下齿轮副的时变啮合刚度函数km(t);Step 4, using Fourier series to approximate the time-varying mesh stiffness function k m (t) of the gear pair in a healthy state;
其中,kav是齿轮副平均啮合刚度,ka是刚度变化幅值;n取整数值。Among them, k av is the average meshing stiffness of the gear pair, k a is the amplitude of stiffness change; n takes an integer value.
步骤五、利用该减速器的齿侧间隙函数,结合齿轮副的时变啮合刚度函数,采用Lagrange方法,建立齿轮副的非线性动力学方程;Step five, using the backlash function of the reducer, combined with the time-varying mesh stiffness function of the gear pair, using the Lagrange method to establish the nonlinear dynamic equation of the gear pair;
齿轮副的非线性动力学方程包括内啮合齿轮副的输入矩阵T1和输出矩阵T2;The nonlinear dynamic equation of the gear pair includes the input matrix T 1 and the output matrix T 2 of the internal meshing gear pair;
其中:I1是外齿轮的转动惯量;I2是内齿轮的转动惯量;是外齿轮的瞬时角加速度;是内齿轮的瞬时角加速度;cm是啮合粘滞阻尼系数;l1是外齿轮的啮合摩擦阻尼力的力臂;l2是内齿轮的啮合摩擦阻尼力的力臂;λ是摩擦力方向系数,ω2是内齿轮的名义角速度;是外齿轮的瞬时角速度;是内齿轮的瞬时角速度;μ是齿面动摩擦系数;Where: I 1 is the moment of inertia of the external gear; I 2 is the moment of inertia of the internal gear; is the instantaneous angular acceleration of the external gear; is the instantaneous angular acceleration of the internal gear; c m is the meshing viscous damping coefficient; l 1 is the force arm of the meshing friction damping force of the external gear; l 2 is the moment arm of the meshing frictional damping force of the internal gear; λ is the friction direction coefficient, ω2 is the nominal angular velocity of the internal gear; is the instantaneous angular velocity of the external gear; is the instantaneous angular velocity of the internal gear; μ is the dynamic friction coefficient of the tooth surface;
步骤六、对齿轮副的非线性动力学方程进行线性变换和无量纲化处理,得到最终计入摩擦和齿侧间隙的内啮合齿轮副无量纲非线性动力学模型;Step 6. Perform linear transformation and dimensionless processing on the nonlinear dynamic equation of the gear pair to obtain the dimensionless nonlinear dynamic model of the internal meshing gear pair that finally includes friction and backlash;
τ=ωet;ωe是齿轮副当量固有频率,me是齿轮副当量质量,m1是外齿轮的质量,m2是内齿轮的质量; τ=ω e t; ω e is the equivalent natural frequency of the gear pair, m e is the equivalent mass of the gear pair, m 1 is the mass of the external gear, m 2 is the mass of the internal gear;
ea是轮齿综合误差变化的幅值,是常数; e a is the amplitude of the comprehensive error change of the gear teeth, which is a constant;
本发明的优点在于:The advantages of the present invention are:
(1)一种计入摩擦和齿侧间隙的内啮合齿轮轴减速器非线性动力学建模方法,基于Lagrange方法建立了内啮合齿轮副的非线性动力学模型,本模型的通用性很好,可以做任意工况下的内啮合齿轮副的动力学数值仿真。(1) A nonlinear dynamics modeling method of internal meshing gear shaft reducer considering friction and tooth backlash. Based on the Lagrange method, a nonlinear dynamics model of internal meshing gear pair is established. This model has good versatility , can do the dynamic numerical simulation of the internal meshing gear pair under any working condition.
(2)一种计入摩擦和齿侧间隙的内啮合齿轮轴减速器非线性动力学建模方法,模型中计入了摩擦阻尼效应、非线性齿侧间隙函数、时变啮合刚度等内部参数激励,数值仿真精度高,模型输出的齿轮减速器系统振动信号仿真程度高,非线性动力学特性明显。(2) A nonlinear dynamic modeling method for internal meshing gear shaft reducers that takes friction and backlash into account. The internal parameters such as frictional damping effect, nonlinear backlash function, and time-varying meshing stiffness are taken into account in the model Excitation, high accuracy of numerical simulation, high degree of simulation of the vibration signal of the gear reducer system output by the model, and obvious nonlinear dynamic characteristics.
附图说明Description of drawings
图1是本发明采用的内啮合齿轮轴减速器的结构示意图;Fig. 1 is the structural representation of the internal meshing gear shaft speed reducer that the present invention adopts;
图2是本发明内啮合齿轮轴减速器非线性动力学模型原理示意图;Fig. 2 is a schematic diagram of the principle of the nonlinear dynamic model of the internal gear shaft reducer of the present invention;
图3是本发明计入摩擦和齿侧间隙的内啮合齿轮轴减速器非线性动力学建模方法流程图;Fig. 3 is a flow chart of the nonlinear dynamics modeling method of the internal meshing gear shaft reducer of the present invention, which takes friction and backlash into account;
图4是本发明内啮合齿轮轴减速器稳态振动的相迹图;Fig. 4 is the phase trace diagram of the steady state vibration of the internal meshing gear shaft reducer of the present invention;
图5是本发明内啮合齿轮轴减速器稳态振动的时域图;Fig. 5 is a time domain diagram of the steady state vibration of the internal meshing gear shaft reducer of the present invention;
图6是本发明内啮合齿轮轴减速器稳态振动的频域图。Fig. 6 is a frequency domain diagram of the steady state vibration of the internal meshing gear shaft reducer of the present invention.
具体实施方式detailed description
下面将结合附图和实施例对本发明作进一步的详细说明。The present invention will be further described in detail with reference to the accompanying drawings and embodiments.
本发明针对某型内啮合齿轮轴减速器,结构如图1所示,基于Lagrange方法,设计了一种包含齿面摩擦、非线性齿侧间隙函数、时变啮合刚度和啮合粘滞阻尼等因素的内啮合齿轮轴减速器非线性动力学模型,具体是一种计入摩擦和齿侧间隙的内啮合齿轮轴减速器非线性动力学建模方法。The present invention is aimed at a certain type of internal meshing gear shaft reducer, the structure of which is shown in Figure 1. Based on the Lagrange method, a design including tooth surface friction, nonlinear backlash function, time-varying meshing stiffness and meshing viscous damping and other factors is designed. The nonlinear dynamics model of the internal meshing gear shaft reducer, specifically a nonlinear dynamics modeling method of the internal meshing gear shaft reducer taking into account friction and backlash.
原理图如图2所示,其中,N1N2表示内啮合齿轮副的啮合线;e(t)是齿轮副的静态传动误差;km是齿轮副的啮合刚度;cm是啮合粘滞阻尼;α是齿轮副啮合角,也是齿轮压力角;r1、r2分别是外齿轮(主动)和内齿轮(从动)的分度圆半径;ω1、ω2分别是外齿轮、内齿轮的名义角速度;l1、l2分别是齿面摩擦力对外齿轮和内齿轮的力臂;y是外齿轮啮合点线位移;T1、T2分别是内啮合齿轮副的驱动转矩和负载转矩。The schematic diagram is shown in Figure 2, where N 1 N 2 represents the meshing line of the internal meshing gear pair; e(t) is the static transmission error of the gear pair; k m is the meshing stiffness of the gear pair; c m is the meshing viscosity damping; α is the meshing angle of the gear pair, which is also the gear pressure angle; r 1 and r 2 are the pitch circle radii of the external gear (driving) and internal gear (driven) respectively; ω 1 and ω 2 are the external gear and internal gear respectively. The nominal angular velocity of the gear; l 1 and l 2 are the force arms of the external gear and the internal gear respectively; y is the meshing point line displacement of the external gear; T 1 and T 2 are the driving torque and load torque.
如图3所示,包括如下步骤:As shown in Figure 3, it includes the following steps:
步骤一、针对某个内啮合齿轮轴减速器,设定对该减速器进行建模的条件;Step 1. For a certain internal gear shaft reducer, set the conditions for modeling the reducer;
(1)该减速器的内齿轮和外齿轮均为渐开线直齿圆柱齿轮;(1) The internal gear and external gear of the reducer are both involute spur gears;
(2)两齿轮齿坯视为刚体,减速器的输入和输出轴视为刚性体;两齿轮轴的支撑刚度足够大,不考虑支撑的弹性变形;(2) The two gear tooth blanks are regarded as rigid bodies, and the input and output shafts of the reducer are regarded as rigid bodies; the supporting stiffness of the two gear shafts is large enough, and the elastic deformation of the support is not considered;
(3)减速器中各零部件均不受轴向力,振动矢量存在垂直于轴线的平面;(3) All components in the reducer are not subjected to axial force, and the vibration vector exists in a plane perpendicular to the axis;
(4)主动轮(外齿轮)、从动轮(内齿轮)的轮齿做悬臂梁考虑,存在轮齿沿啮合线的相对滑动位移;(4) The teeth of the driving wheel (external gear) and the driven wheel (internal gear) are considered as cantilever beams, and there is a relative sliding displacement of the teeth along the meshing line;
(5)轮系中齿轮按照标准中心距安装,齿轮节圆与分度圆重合;(5) The gears in the gear train are installed according to the standard center distance, and the pitch circle of the gear coincides with the index circle;
(6)不计入零件加工误差与安装误差。(6) Parts processing errors and installation errors are not included.
步骤二、针对该内啮合齿轮轴减速器,利用齿轮角位移确定齿轮副啮合线上的相对线位移;Step 2. For the internal gear shaft reducer, determine the relative linear displacement on the meshing line of the gear pair by using the angular displacement of the gear;
其中:x是内齿轮啮合副上沿啮合线的相对线位移;y是外齿轮啮合副上沿啮合线的相对线位移;r1是外齿轮的分度圆半径;r2是内齿轮的分度圆半径;θ1是外齿轮的扭转角位移;θ2是内齿轮的扭转角位移;t是时间变量;e(t)是齿轮副的静态传动误差,e(t)=easinωmt,ea为误差幅值,ωm为啮合齿频。Among them: x is the relative linear displacement of the meshing pair of the internal gear along the meshing line; y is the relative linear displacement of the meshing pair of the external gear along the meshing line; r 1 is the radius of the pitch circle of the external gear; r 2 is the pitch of the internal gear degree circle radius; θ 1 is the torsional angular displacement of the external gear; θ 2 is the torsional angular displacement of the internal gear; t is the time variable; e(t) is the static transmission error of the gear pair, e(t)=e a sinω m t, e a is the error amplitude, ω m is the meshing tooth frequency.
步骤三、根据内齿轮啮合副上沿啮合线的相对线位移确定非线性的齿侧间隙函数;Step 3, determining the nonlinear backlash function according to the relative line displacement along the meshing line on the meshing pair of internal gears;
式中,b为齿侧间隙常数。In the formula, b is the tooth backlash constant.
步骤四、采用傅里叶级数逼近健康状态下齿轮副的时变啮合刚度函数km(t);Step 4, using Fourier series to approximate the time-varying mesh stiffness function k m (t) of the gear pair in a healthy state;
其中,kav是齿轮副平均啮合刚度,ka是刚度变化幅值;n取整数值。Among them, k av is the average meshing stiffness of the gear pair, k a is the amplitude of stiffness change; n takes an integer value.
步骤五、利用该减速器的齿侧间隙函数,结合齿轮副的时变啮合刚度函数,采用Lagrange方法,建立齿轮副的非线性动力学方程;Step five, using the backlash function of the reducer, combined with the time-varying mesh stiffness function of the gear pair, using the Lagrange method to establish the nonlinear dynamic equation of the gear pair;
齿轮副的非线性动力学方程包括内啮合齿轮副的输入矩阵T1和输出矩阵T2;The nonlinear dynamic equation of the gear pair includes the input matrix T 1 and the output matrix T 2 of the internal meshing gear pair;
其中:I1是外齿轮的转动惯量;I2是内齿轮的转动惯量;是外齿轮的瞬时角加速度;是内齿轮的瞬时角加速度;cm是啮合粘滞阻尼系数;km(t)是时变啮合刚度;f(x)是齿侧间隙函数;l1是外齿轮的啮合摩擦阻尼力的力臂;l2是内齿轮的啮合摩擦阻尼力的力臂;λ是摩擦力方向系数,ω2是内齿轮的名义角速度;是外齿轮的瞬时角速度;是内齿轮的瞬时角速度;μ是齿面动摩擦系数;Where: I 1 is the moment of inertia of the external gear; I 2 is the moment of inertia of the internal gear; is the instantaneous angular acceleration of the external gear; is the instantaneous angular acceleration of the internal gear; c m is the meshing viscous damping coefficient; km ( t ) is the time-varying meshing stiffness; f(x) is the backlash function; l 1 is the meshing frictional damping force of the external gear arm; l 2 is the force arm of the meshing friction damping force of the internal gear; λ is the coefficient of the friction force direction, ω2 is the nominal angular velocity of the internal gear; is the instantaneous angular velocity of the external gear; is the instantaneous angular velocity of the internal gear; μ is the dynamic friction coefficient of the tooth surface;
步骤六、对齿轮副的非线性动力学方程进行线性变换和无量纲化处理,得到最终计入摩擦和齿侧间隙的内啮合齿轮副无量纲非线性动力学模型;Step 6. Perform linear transformation and dimensionless processing on the nonlinear dynamic equation of the gear pair to obtain the dimensionless nonlinear dynamic model of the internal meshing gear pair that finally includes friction and backlash;
其中用到的代换关系有:The substitution relations used are:
τ=ωet;ωe是齿轮副当量固有频率,me是齿轮副当量质量,m1是外齿轮的质量,m2是内齿轮的质量; τ=ω e t; ω e is the equivalent natural frequency of the gear pair, m e is the equivalent mass of the gear pair, m 1 is the mass of the external gear, m 2 is the mass of the internal gear;
ea是轮齿综合误差变化的幅值,是常数; e a is the amplitude of the comprehensive error change of the gear teeth, which is a constant;
实施例Example
对某型内啮合齿轮轴减速器系统进行了建模仿真试验,得到了纯扭转振动的仿真结果,获得了传动系统的相迹图、时域图和频域图;仿真实例的参数如下表所示。Modeling and simulation experiments were carried out on a certain type of internal meshing gear shaft reducer system, the simulation results of pure torsional vibration were obtained, and the phase trace diagram, time domain diagram and frequency domain diagram of the transmission system were obtained; the parameters of the simulation example are listed in the following table Show.
内啮合齿轮减速器仿真实例参数取值表Parameter value table of simulation example of internal gear reducer
数值仿真求解得到的齿轮轴减速器系统振动稳态响应的相迹图,如图4所示,时域图如图5所示,频域图如图6所示。由图中可以看出,正常齿轮振动时,时域曲线平稳啮合周期为20,频域图中只有啮合频率0.048及其高次倍频,没有边频带,相迹周期运动。The phase trace diagram of the vibration steady-state response of the gear shaft reducer system obtained by numerical simulation is shown in Figure 4, the time domain diagram is shown in Figure 5, and the frequency domain diagram is shown in Figure 6. It can be seen from the figure that when the normal gear vibrates, the time-domain curve has a stable meshing period of 20, and the frequency-domain graph only has the meshing frequency 0.048 and its high-order multiplier, there is no sideband, and the phase trace moves periodically.
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