CN106838538B - A kind of Pressurized plugging clamp and application method for blind flange end face sand holes - Google Patents

A kind of Pressurized plugging clamp and application method for blind flange end face sand holes Download PDF

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Publication number
CN106838538B
CN106838538B CN201710201127.3A CN201710201127A CN106838538B CN 106838538 B CN106838538 B CN 106838538B CN 201710201127 A CN201710201127 A CN 201710201127A CN 106838538 B CN106838538 B CN 106838538B
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China
Prior art keywords
jackscrew
teabowl
pressing plate
cover
injecting
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CN201710201127.3A
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CN106838538A (en
Inventor
程志伟
王建辉
王令飞
闫路
苑树胜
王斌
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TIANJIN TIANSHI PRESSURE SEAL CO Ltd
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TIANJIN TIANSHI PRESSURE SEAL CO Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Vessels And Lids Thereof (AREA)
  • Catching Or Destruction (AREA)

Abstract

Of the invention and a kind of Pressurized plugging clamp and application method for blind flange end face sand holes.By teabowl with a cover spiral-lock at the sand holes of blind flange end face, the rectangular slab of pressing plate one end is placed in above teabowl with a cover, pressing plate other end circular slab is fixed on bolt, jackscrew is screwed on pressing plate, jackscrew is rotated clockwise, jackscrew rod end and the tight-lipped cooperation of teabowl with a cover injecting access opening of pressing plate are stretched out;Injection gun is screwed together by on-line pressure sealant injection valve and jackscrew cap, injection gun injects sealant, sealant passes sequentially through on-line pressure sealant injection valve, the screw hole II on jackscrew cap, the injecting channel in jackscrew bar, teabowl with a cover injecting access opening enter that teabowl with a cover is intracavitary, fills, is compacted, it turns off injection valve and removes injection gun, to achieve the purpose that leak stopping.The time of manufacture and construction is greatly saved in the present invention, and the parking for avoiding continuity chemical production device brings huge economic loss to producer, or even jeopardizes the generation of the life security of leak stopping operator sometimes.

Description

A kind of Pressurized plugging clamp and application method for blind flange end face sand holes
Technical field
The present invention relates to chemical industry leakage stopping technologies, and in particular to a kind of Pressurized plugging clamp for blind flange end face sand holes and Application method.
Background technique
In the enterprises such as the large-scale petrochemical, chemical industry, oil refining of consecutive production, the blind flange end face sand holes of equipment pipe are leaked Frequent occurrence, seriously jeopardize the continuous safety in production operation of device.In order to prevent to leak, and the normal production of device is not influenced Operation, needs to block leakage point in the case where not parking.Most widely used method is exactly hook flange clamp in the prior art Method, and leakage operating condition higher for many system pressures then needs that welding is cooperated to carry out leak stopping.But in actual use process In, due to most of leaking medium property be it is inflammable and explosive, be not able to cooperate welding, cause leak stopping unsuccessfully or secondary leakage, system Parking, brings huge economic loss to producer, or even jeopardize the life security of leak stopping operator sometimes.
As shown in fig. 7, traditional hook banjo clip general laws, is to wrap up flange as a whole by fixture to carry out injecting glue leak stopping, it should Method is suitable for that leakage system pressure is lower, the lesser operating condition of leakage rate.And when leakage system pressure is higher, leakage rate is larger When, after the completion of sealant injection under higher leak pressure, fixture interface stress deformation, the sealant in sealing cavity will There is excessive situation, causes seal pressure inadequate, leak stopping failure.
To prevent to reveal, first have to solve is how that control fixture deformation causes outside the sealant in sealing cavity The problem of overflowing.It, can only be by the thickness of increase fixture come Reducing distortion amount, with the increasing of thickness if not considering the structure of change fixture Add the abruptly increase for bringing clamp weight, the sealing for gently then destroying flange causes new leakage, and heavy then equipment damage threatens leak stopping operation Personnel's personal safety.
Summary of the invention
In view of the above shortcomings of the prior art, the present invention provides a kind of for the with pressure stifled of blind flange end face sand holes Leakage fixture and application method, problem to be solved by this invention be exactly, leakage system pressure is higher, medium be it is inflammable and explosive not When active weldering, how to control fixture deformation, reduce sealing cavity in sealant it is excessive, it is ensured that pressure sealing success.
The technical solution adopted by the invention is as follows: a kind of Pressurized plugging clamp for blind flange end face sand holes, feature It is: including pressing plate, jackscrew, teabowl with a cover;
The teabowl with a cover is arranged below pressing plate, and the jackscrew is screwed on pressing plate by external screw thread and the cooperation of pressing plate screw hole I, Jackscrew is rotated clockwise, jackscrew rod end and the tight-lipped cooperation of teabowl with a cover injecting access opening of pressing plate, the screw hole on jackscrew jackscrew cap are stretched out II passes sequentially through injecting channel in jackscrew bar, teabowl with a cover injecting access opening and teabowl with a cover is intracavitary communicates.
A kind of Pressurized plugging clamp application method for blind flange end face sand holes, it is characterised in that: steps are as follows, will cover The rectangular slab of pressing plate one end is placed in above teabowl with a cover by bowl buckle at the sand holes of blind flange end face, and the screw hole I and teabowl with a cover of pressing plate are infused Agent access opening is correspondingly arranged, and the through-hole on pressing plate other end circular slab is sleeved on the flange bonnet bolt for closing on sand holes side, is led to Pressing plate is fixed on bolt by the cooperation for crossing nut and bolt, and jackscrew is screwed by the cooperation of external screw thread and pressing plate screw hole I On pressing plate, jackscrew is rotated clockwise, stretches out jackscrew rod end and the tight-lipped cooperation of teabowl with a cover injecting access opening of pressing plate;
On-line pressure sealant injection valve and the screw hole II on jackscrew cap are screwed together, by injection gun and on-line pressure sealant injection valve It is screwed together, injection gun injects sealant, and sealant passes sequentially through on-line pressure sealant injection valve, the screw hole II on jackscrew cap, top It is intracavitary that injecting channel, teabowl with a cover injecting access opening in screw rod enter teabowl with a cover, and sealant will be filled, be compacted teabowl with a cover is intracavitary, and shape It at certain seal pressure, turns off injection valve and removes injection gun, to achieve the purpose that leak stopping, realize chemical plant installations not Stop on-line pressure sealant.
The present invention has the advantage that the present invention solves in existing blind flange end face sand holes pressure sealing work progress, System pressure is higher, leakage rate is larger, medium is that inflammable and explosive, integral coating (hook flange) fixture is easily-deformable and can not cooperate weldering The problem of connecing smoothly prevents the sealant in sealing cavity excessive, guarantees that sealant, full of compacting, certain in cavity Seal pressure, reduce secondary leakage rate, improve the probalility of success of pressure sealing.
Present clip is light and handy, sealing cavity is small, greatly reduces the dosage of sealant, reduces construction cost.
The time of manufacture and construction is greatly saved in the present invention, reduces environmental pollution, and this fixture was being installed It does not need to weld in journey, greatly reduces the security risk in construction.
The not parking on-line pressure sealant of chemical plant installations can be achieved in the present invention, avoids the parking of continuity chemical production device to factory Family brings huge economic loss, or even jeopardizes the generation of the life security of leak stopping operator sometimes.
Detailed description of the invention
Fig. 1 is structural decomposition diagram of the invention;
Fig. 2 is the main view of pressing plate of the present invention;
Fig. 3 is the main view of teabowl with a cover of the present invention;
Fig. 4 is the blind flange schematic diagram with sand holes;
Fig. 5 is usage state diagram of the present invention;
Fig. 6 is the side view enlarged drawing of A in Fig. 5;
Fig. 7 traditional hook flange clamp usage state diagram.
Specific embodiment
As shown in Figure 1 to Figure 3, a kind of Pressurized plugging clamp for blind flange end face sand holes, including pressing plate 1, jackscrew 2, Teabowl with a cover 3.
1 one end of pressing plate is rectangular slab, and the other end is circular slab, and I 1-1 of screw hole is equipped on 1 rectangular slab of pressing plate, is being pressed 1 circular slab of plate is equipped with a through-hole 1-2.
The jackscrew bar of 2 one end of jackscrew has an external screw thread 2-1, and the jackscrew cap 2-2 of 2 other end of jackscrew is rectangle or polygon, On the face jackscrew cap 2-2 be equipped with tapped II 2-3 of screw hole, in jackscrew bar be equipped with injecting channel 2-4, II 2-3 of screw hole and Injecting channel 2-4 is communicated.
Teabowl with a cover 3 is circle, and injecting access opening 3-1, injecting access opening 3-1 and 3 chamber of teabowl with a cover are equipped at the center in 3 face of teabowl with a cover Inside communicate.
As shown in Figures 4 to 6, a kind of Pressurized plugging clamp application method for blind flange end face sand holes, steps are as follows:
By 3 spiral-lock of teabowl with a cover at the sand holes 6-1 of 6 end face of blind flange, the rectangular slab of 1 one end of pressing plate is placed in 3 top of teabowl with a cover, I 1-1 of screw hole of pressing plate 1 is correspondingly arranged with 3 injecting access opening 3-1 of teabowl with a cover, and the through-hole 1-2 on 1 other end circular slab of pressing plate is covered On the 6 bolt 6-2 of blind flange for closing on the side sand holes 6-1, pressing plate 1 is fixed on by bolt by the cooperation of nut 5 and bolt 6-2 On 6-2, jackscrew 2 is screwed on pressing plate 1 by the cooperation of external screw thread 2-1 and 1 screw hole of pressing plate, I 1-1, rotates clockwise jackscrew 2, Stretch out jackscrew rod end and the 3 tight-lipped cooperation of injecting access opening 3-1 of teabowl with a cover of pressing plate 1.
On-line pressure sealant injection valve and II 2-3 of screw hole on jackscrew cap 2-2 are screwed together, by injection gun and on-line pressure sealant Injection valve is screwed together, and injection gun injects sealant, and sealant passes sequentially through on-line pressure sealant injection valve, on jackscrew cap 2-2 Injecting channel 2-4,3 injecting access opening 3-1 of teabowl with a cover in II 2-3 of screw hole, jackscrew bar enter that teabowl with a cover 3 is intracavitary, and sealant is in teabowl with a cover 3 It is intracavitary to fill, be compacted, and form certain seal pressure, turn off injection valve and remove injection gun, to reach leak stopping Purpose realizes the not parking on-line pressure sealant of chemical plant installations, avoids the parking accident of continuity chemical production device.

Claims (2)

1. a kind of Pressurized plugging clamp for blind flange end face sand holes, it is characterised in that: including pressing plate (1), jackscrew (2), lid Bowl (3);
Below pressing plate (1), the jackscrew (2) passes through external screw thread (2-1) and I (1- of pressing plate (1) screw hole for teabowl with a cover (3) setting 1) cooperation is screwed on pressing plate (1), is rotated clockwise jackscrew (2), and jackscrew rod end and teabowl with a cover (3) injecting for stretching out pressing plate (1) are logical Road hole (3-1) tight-lipped cooperation, the screw hole II (2-3) on jackscrew (2) jackscrew cap (2-2) pass sequentially through the injecting channel in jackscrew bar (2-4), teabowl with a cover (3) injecting access opening (3-1) with teabowl with a cover (3) is intracavitary communicates;
Described pressing plate (1) one end is rectangular slab, and the other end is circular slab, and an I (1- of screw hole is equipped on pressing plate (1) rectangular slab 1) through-hole (1-2), is equipped on pressing plate (1) circular slab;
The jackscrew bar of described jackscrew (2) one end has external screw thread (2-1), and the jackscrew cap (2-2) of jackscrew (2) other end is polygon Shape is equipped with tapped screw hole II (2-3) on the face jackscrew cap (2-2), is equipped with injecting channel (2-4) in jackscrew bar, spiral shell Hole II (2-3) and injecting channel (2-4) are communicated;
The teabowl with a cover (3) is circle, is equipped with injecting access opening (3-1) at the center in teabowl with a cover (3) face, injecting access opening (3-1) With teabowl with a cover (3) is intracavitary communicates.
2. a kind of using the Pressurized plugging clamp application method described in claim 1 for blind flange end face sand holes, feature Be: steps are as follows, by teabowl with a cover (3) spiral-lock at the sand holes (6-1) of blind flange (6) end face, by the rectangular slab of pressing plate (1) one end It is placed in above teabowl with a cover (3), screw hole I (1-1) and teabowl with a cover (3) the injecting access opening (3-1) of pressing plate (1) are correspondingly arranged, by pressing plate (1) Through-hole (1-2) on other end circular slab is sleeved on blind flange (6) bolt (6-2) for closing on the side sand holes (6-1), passes through nut (5) pressing plate (1) is fixed on bolt (6-2) with the cooperation of bolt (6-2), jackscrew (2) is passed through into external screw thread (2-1) and pressing plate (1) cooperation of screw hole I (1-1) is screwed on pressing plate (1), is rotated clockwise jackscrew (2), stretch out pressing plate (1) jackscrew rod end with Teabowl with a cover (3) injecting access opening (3-1) tight-lipped cooperation;
On-line pressure sealant injection valve and the screw hole II (2-3) on jackscrew cap (2-2) are screwed together, by injection gun and on-line pressure sealant Injection valve is screwed together, and injection gun injects sealant, and sealant passes sequentially through on-line pressure sealant injection valve, on jackscrew cap (2-2) Screw hole II (2-3), the injecting channel (2-4) in jackscrew bar, teabowl with a cover (3) injecting access opening (3-1) enter teabowl with a cover (3) it is intracavitary, Sealant will be filled, be compacted teabowl with a cover (3) is intracavitary, and is formed certain seal pressure, turn off injection valve and removed injection gun, To achieve the purpose that leak stopping, the not parking on-line pressure sealant of chemical plant installations is realized.
CN201710201127.3A 2017-03-30 2017-03-30 A kind of Pressurized plugging clamp and application method for blind flange end face sand holes Active CN106838538B (en)

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CN201710201127.3A CN106838538B (en) 2017-03-30 2017-03-30 A kind of Pressurized plugging clamp and application method for blind flange end face sand holes

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Application Number Priority Date Filing Date Title
CN201710201127.3A CN106838538B (en) 2017-03-30 2017-03-30 A kind of Pressurized plugging clamp and application method for blind flange end face sand holes

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CN106838538B true CN106838538B (en) 2019-09-03

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108612953A (en) * 2018-05-08 2018-10-02 保定天威保变电气股份有限公司 A kind of method for blocking of electric power transformer insulated cooling media leaks point
CN113752447B (en) * 2020-06-03 2023-03-21 中国石油化工股份有限公司 Device and method for online leak stoppage of valve

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CN201539664U (en) * 2009-08-13 2010-08-04 克漏科技有限公司 Leakage stopping device
CN201891981U (en) * 2010-12-20 2011-07-06 重庆建峰工业集团有限公司 Pressurized plugging clamp of irregular flange
CN202901691U (en) * 2012-10-29 2013-04-24 瓮福(集团)有限责任公司 Flange leaking stoppage device
CN104421568A (en) * 2013-08-23 2015-03-18 中国石油天然气集团公司 T-shaped double-seal leakage stopping clamp for pipeline and processing method
CN205226711U (en) * 2015-10-30 2016-05-11 上海新莲泵阀有限公司 Corrosion resistant high -pressure quick -operation joint
CN105909915A (en) * 2016-06-26 2016-08-31 杨越 Device for repairing pipeline leakage
CN206694734U (en) * 2017-03-30 2017-12-01 天津天石带压密封有限公司 A kind of Pressurized plugging clamp for blind flange end face sand holes

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Publication number Priority date Publication date Assignee Title
JPH0829288A (en) * 1994-07-14 1996-02-02 Tokuki Kk Jig for hermetical sealing of pipe end
CN205118565U (en) * 2015-10-28 2016-03-30 浙江江山化工股份有限公司 Quick leaking stoppage anchor clamps that aperture leaked

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201539664U (en) * 2009-08-13 2010-08-04 克漏科技有限公司 Leakage stopping device
CN201891981U (en) * 2010-12-20 2011-07-06 重庆建峰工业集团有限公司 Pressurized plugging clamp of irregular flange
CN202901691U (en) * 2012-10-29 2013-04-24 瓮福(集团)有限责任公司 Flange leaking stoppage device
CN104421568A (en) * 2013-08-23 2015-03-18 中国石油天然气集团公司 T-shaped double-seal leakage stopping clamp for pipeline and processing method
CN205226711U (en) * 2015-10-30 2016-05-11 上海新莲泵阀有限公司 Corrosion resistant high -pressure quick -operation joint
CN105909915A (en) * 2016-06-26 2016-08-31 杨越 Device for repairing pipeline leakage
CN206694734U (en) * 2017-03-30 2017-12-01 天津天石带压密封有限公司 A kind of Pressurized plugging clamp for blind flange end face sand holes

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