CN106836568B - Glass fiber cement dismantling-free formwork system, connecting structure and construction method thereof - Google Patents

Glass fiber cement dismantling-free formwork system, connecting structure and construction method thereof Download PDF

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Publication number
CN106836568B
CN106836568B CN201710197186.8A CN201710197186A CN106836568B CN 106836568 B CN106836568 B CN 106836568B CN 201710197186 A CN201710197186 A CN 201710197186A CN 106836568 B CN106836568 B CN 106836568B
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China
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unidirectional
template
plate
steel plate
glass fiber
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CN106836568A (en
Inventor
麻建锁
麻海栋
蔡焕琴
常青
刘永伟
马相楠
齐梦
陈硕
郭腾
强亚林
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Xinjiang Chenguang Dadi Construction Engineering Co ltd
Xinjiang Daying Construction Group Co ltd
Xinjiang Huicheng Yunshan Construction Engineering Co ltd
Xinjiang Zhonglian Construction Engineering Co ltd
Original Assignee
Xinjiang Chenguang Dadi Construction Engineering Co ltd
Xinjiang Daying Construction Group Co ltd
Xinjiang Huicheng Yunshan Construction Engineering Co ltd
Xinjiang Zhonglian Construction Engineering Co ltd
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Priority to CN201710197186.8A priority Critical patent/CN106836568B/en
Publication of CN106836568A publication Critical patent/CN106836568A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms

Abstract

The glass fiber cement dismantling-free template system comprises a panel group, a supporting frame structure and a split bolt, wherein transverse engagement reinforcing grooves are formed in the inner side surface of a panel unit at intervals, the supporting frame structure comprises a frame steel plate belt, a span plate connecting assembly and a telescopic flitch diagonal bracing, the frame steel plate belt is arranged along the height direction of the panel unit in a through length mode, the span plate connecting assembly comprises a unidirectional span plate connecting piece, and the split bolt passes through the unidirectional span plate connecting piece to tighten the template system front and back. The connecting structure comprises a floor slab, a template bottom positioning component, a template top positioning component and a glass fiber cement disassembly-free template system. The glass fiber cement dismantling-free template system has the advantages of simple form, high combined rigidity, high manufacturing precision, tight joint, safe and reliable structure, good overall performance, high turnover frequency, energy conservation and environmental protection. The connecting structure and the construction method thereof improve the construction efficiency of the template engineering and reduce the construction cost.

Description

Glass fiber cement dismantling-free formwork system, connecting structure and construction method thereof
Technical Field
The invention belongs to the formwork engineering, and particularly relates to a glass fiber cement dismantling-free formwork system in a matched mixed structure system, a connecting structure and a construction method of a composite wall body of the glass fiber cement dismantling-free formwork system.
Background
The traditional building template is a temporary supporting structure manufactured according to the design requirement, so that the concrete structure and the components are formed according to the designed position and the geometric dimension, and the self weight of the building template and the external load acted on the building template are born. The implementation of the template engineering is an important procedure for ensuring the quality and construction safety of concrete engineering, accelerating the construction progress and reducing the engineering cost. For the light steel truss system, steel columns and steel beam members are generally adopted, and the formwork engineering is the same procedures of manufacturing or selecting, positioning, supporting, dismantling and the like of the formwork, namely, the concrete poured inside is enclosed by the formwork, and the formwork is dismantled after the concrete in the interior is molded and solidified to reach the specified form dismantling strength. In general, the construction process is complicated, the occupied labor force is more, the cost is higher, and the construction period is longer. Meanwhile, the traditional building template is mainly made of materials such as wood, columns, steel, plastics and the like at the current stage, and has very large proportion of construction cost, and due to factors such as damage depreciation, modulus change, different matched templates and the like, the turnover number is small, the recycling rate is low, and the manufacturing cost of the traditional template is increased to a certain extent.
For the novel disassembly-free formwork, the construction at the present stage mainly uses galvanized plate closing-in net or fiber reinforced cement plate and other matched supporting systems to form a stable formwork structure, and on one hand, the formwork structure can be used as a formwork in the process of pouring concrete on an outer wall structure; on the other hand, in the building construction process of the building, the glass fiber cement board can be tightly connected with the concrete wall body, so that a permanent supporting template layer is formed, the glass fiber cement board can be removed and stressed together with the concrete structure, the external heat insulation structure can be directly hung on the surface of the dismantling-free template, the heat insulation board is covered, the surface of the heat insulation board is coated with bonding mortar for leveling, the internal heat insulation structure can be directly poured with heat insulation concrete in the dismantling-free template system, and a decorative layer is paved outside the template. The system adopts the form system without dismantling to reduce part of working procedures of the form engineering to a great extent, thereby playing the roles of saving labor and improving construction efficiency. However, the disassembly-free template system still adopts the traditional template form and supporting system, and a large number of split bolts and main and secondary keels are used to increase complicated procedures of installation, splicing, disassembly and the like. Meanwhile, when the number of the split bolts is large, concrete pouring and vibrating are not facilitated, the split bolts of the wall body are used in the current construction in two modes according to the fact that the screw rod is left inside or not left inside after the wall body is poured, but the former has a large thermal bridge effect, and the latter also has a certain influence on later wallboard treatment.
Disclosure of Invention
The invention aims to provide a glass fiber cement disassembly-free template system, a connecting structure and a construction method thereof, and aims to solve the technical problems that the existing disassembly-free template system has a large amount of manual labor force, occupies a construction period and is unfavorable for concrete pouring and vibration due to a large number of split bolts.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the glass fiber cement disassembly-free template system comprises a panel group formed by splicing panel units, a support frame structure at the back of the panel group and a split bolt, wherein the panel units are glass fiber reinforced cement plates, transverse engagement reinforcing grooves are formed in the inner side surfaces of the panel units at intervals, a vertical connecting rib groove is respectively formed in the outer side surfaces of the panel units and the left and right ends, close to the panel units, of the panel units, and the vertical connecting rib groove is formed in a through length mode along the height direction of the panel units;
the supporting frame structure comprises a frame steel plate belt, a span plate connecting component and a telescopic flitch diagonal brace which are positioned at the left and right splicing positions of the panel units,
the frame steel plate belt is arranged along the height direction of the panel units in a through and long way, two connecting convex ribs which are vertically and through long are arranged on the inner side of the frame steel plate belt, the two connecting convex ribs respectively correspond to the two vertical connecting rib grooves of the two adjacent panel units and are mutually embedded,
the span plate connecting component comprises a group of unidirectional span plate connecting pieces which are arranged at intervals along the border steel plate strips and fix the border steel plate strips on the panel unit, the split bolts simultaneously penetrate through the unidirectional span plate connecting pieces to tighten the template system back and forth, the unidirectional span plate connecting pieces comprise strip end connecting pieces and strip body connecting pieces which are arranged at intervals along the border steel plate strips, the strip end connecting pieces which are arranged between two adjacent border steel plate strips and correspond to each other in an up-down oblique way are respectively fixedly connected with two end parts of the diagonal bracing of the telescopic flitch,
the lower part of the panel unit is provided with a row of air discharge holes, and the top of the panel unit is provided with vibrating openings at intervals.
The unidirectional sideboard connecting piece is a 'nearly' steel plate and comprises a first unidirectional main board and two first unidirectional wing plates symmetrically fixed at two ends of the inner side of the first unidirectional main board, the distance between the two first unidirectional wing plates is adapted to the width of the frame steel plate band, the thickness of the first unidirectional wing plates is the same as the thickness of the frame steel plate band,
the first unidirectional main board is provided with a first unidirectional main board connecting hole and is buckled on the outer side surface of the frame steel plate belt through a unidirectional main board connecting bolt passing through the hole, and the first unidirectional wing plate is provided with a first unidirectional wing plate connecting hole and is buckled on the outer side surface of the panel unit through a split bolt passing through the hole.
The span plate connecting component also comprises at least one-way span plate fastener which is arranged between adjacent one-way span plate connecting pieces, the one-way span plate fastener is a 'several' -shaped steel plate and comprises a second one-way main plate and two second one-way wing plates symmetrically fixed at two ends of the inner side of the second one-way main plate, the distance between the two second one-way wing plates is adapted to the width of the frame steel plate band, the thickness of the second one-way wing plates is the same as the thickness of the frame steel plate band,
the second unidirectional main board is provided with a second unidirectional main board connecting hole and is buckled on the outer side surface of the frame steel plate belt through a unidirectional main board connecting bolt passing through the hole, the second unidirectional wing plate is provided with a second unidirectional wing plate connecting hole, the unidirectional main board connecting bolt passes through the hole to connect the unidirectional span board connecting piece, the frame steel plate belt and the panel unit, and the second unidirectional wing plate is buckled on the outer side surface of the panel unit.
The panel unit comprises a sub-unit board spliced up and down, a bidirectional span board connecting piece is additionally arranged at the splicing position of the sub-unit board, the bidirectional span board connecting piece is a 'nearly' shaped steel plate and comprises a bidirectional main board and two bidirectional wing boards symmetrically fixed at two ends of the inner side of the bidirectional main board, a bidirectional main board connecting hole is formed in the bidirectional main board and is buckled on the outer side surface of a frame steel plate band through a bidirectional main board connecting bolt penetrating through the hole, and a bidirectional wing board connecting hole is formed in the bidirectional wing board and is buckled on the outer side surface of the panel unit through a counter bolt.
The telescopic flitch diagonal bracing comprises a first combined telescopic rod and a second combined telescopic rod which are matched for use,
the first combined telescopic rod comprises a limiting block with a thin middle part and thick two sides, first adjustable double-layer sleeves respectively fixed at the lower sides of two ends of the limiting block, and first connecting steel plates fixed at the tail parts of the first adjustable double-layer sleeves,
the second combined telescopic rod comprises a door-shaped buckling block in the middle part, second adjustable double-layer sleeves respectively fixed on the outer side surfaces of two end parts of the door-shaped buckling block, and second connecting steel plates fixed on the tail parts of the second adjustable double-layer sleeves,
the door-shaped buckling block is positioned at the upper side of the limiting block, the centers of the two are connected through a pin shaft, the arch height of the door-shaped buckling block is larger than the thinnest part of the limiting block and smaller than the thickest part of the limiting block, the door-shaped buckling block is matched with the limiting block to limit the angulation angle between the first combined telescopic rod and the second combined telescopic rod,
and inclined support connecting holes are formed in the first connecting steel plate and the second connecting steel plate, and the first connecting steel plate and the second connecting steel plate are fixedly connected with the belt end connecting piece through penetrating split bolts.
The adjustable double-layer sleeve adopts the split bolt to screw in the sleeve hole for limiting, and simultaneously plays a role of a tie composite wall body.
The utility model provides a connection structure of glass fiber cement form system of exempting from to unpick the form system, includes floor, template bottom locating component, template top setting element and fixes the glass fiber cement form system of exempting from to unpick between template bottom locating component and template top setting element, the template top setting element is for being connected in the area end connecting piece, stretches out the top of template unit and be used for adsorbing the top magnetism locating plate in the girder steel of top through the split bolt, the spaced apart bayonet socket that is used for inserting template bottom locating component in bottom of the panel unit, template bottom locating component is fixed on the floor, bayonet socket joint is on template bottom locating component.
The template bottom positioning component is a plastic component and comprises a disassembly-free U-shaped fixing piece in the middle part, the disassembly-free U-shaped fixing piece consists of a horizontal fixing bottom plate and two vertical fixing side clamping plates, the plastic component also comprises a disassembly splicing clamping piece positioned at two ends of the disassembly-free U-shaped fixing piece, the disassembly splicing clamping piece consists of a horizontal splicing bottom plate and a vertical splicing side clamping plate positioned on the splicing bottom plate, the splicing side clamping plate and the fixing side clamping plate are spliced to form a clamping groove for clamping a bayonet, the width of the clamping groove is matched with the thickness of a panel unit, the splicing bottom plate and the fixing bottom plate are the same in width and thickness, the thickness of the splicing bottom plate is the same as the bayonet,
one end of the spliced bottom plate is detachably connected with the side part of the fixed bottom plate through mortise and tenon joints, mortise openings are formed in the side surface of the fixed bottom plate, tenons are formed in the side surface of the spliced bottom plate, and the other end of the spliced bottom plate is fixed on a floor through cement shooting nails.
The U-shaped fixing piece is divided into a U-shaped fixing piece for the outer wall and a U-shaped fixing piece for the inner wall according to different setting positions, and the matched cement shooting nail positions are correspondingly changed.
The outside of glass fiber cement exempts from to unpick form system is equipped with the outer bracing of plane, and the one end and the floor fixed connection of this outer bracing of plane, the other end passes through bolt fixed connection with the outer bracing connecting piece of plane of presetting on the unidirectional span board connecting piece middle part.
A wall construction method of a glass fiber cement dismantling-free template system connection structure comprises the following construction steps:
firstly, paying off and positioning a wall body on a floor slab;
step two, installing a template bottom positioning assembly at a paying-off positioning position;
step three, designing the size of the panel group and the support frame structure at the back of the panel group according to the stress, and calculating whether a layer of lateral pressure resistant metal net is required to be attached and added on the outer side surface of the panel unit;
fixing the frame steel plate belt on the panel group through the span plate connecting assembly, and simultaneously connecting a template top positioning piece between the belt end connecting piece and the frame steel plate belt;
step five, adjusting the length of the telescopic flitch diagonal bracing and fixing the telescopic flitch diagonal bracing between two adjacent frame steel plate bands, and completing the assembly of the glass fiber cement disassembly-free template system;
step six, binding wall steel bars and embedding various pipelines;
step seven, the glass fiber cement disassembling-free template system is clamped on a template bottom positioning assembly, and a template top positioning piece is adsorbed on a steel beam above the template bottom positioning assembly; the panel units cannot be spliced to the beam bottom at one time, and gaps are reserved for pouring concrete; penetrating a split bolt into the unidirectional span plate fastener and fastening, and adjusting verticality until the positioning meeting the requirement is completed;
step eight, setting up an out-of-plane diagonal brace, and adjusting the glass fiber cement disassembly-free template system in the horizontal direction;
step nine, processing the seam between the panel units and the opposite-pull bolt holes: sealing the joints by using cement mortar, and sealing and compacting the split bolts by using expansion cement mortar;
pouring wall concrete and vibrating, and continuing to horizontally fine-tune the template system;
step eleven, filling building blocks in the reserved gaps in the step seven after the concrete is cured and formed to reach the specified strength;
and twelve, sequentially removing the detachable splicing clamping pieces in the supporting frame structure, the out-of-plane diagonal braces and the template bottom positioning assembly, and reinforcing and repairing the parts such as the plate surface, the joints and the like.
Compared with the prior art, the invention has the following characteristics and beneficial effects:
the glass fiber cement dismantling-free formwork system is simple in form of the panel unit and the supporting system, the supporting system adopts a supporting frame structure, the connection, force transmission and fixing of the formwork are realized through the frame steel plate bands, the positions and the number of the matched span plate connecting components can be freely changed, and the two side wings of the span plate connecting components penetrate through the whole composite wall body through the split bolts to form a stable 'sheet column' frame body. Through the combination and the spacing of the span board coupling assembling on the frame steel sheet area, form a kind of supporting system that can nimble adjustment span board coupling assembling position, the frame steel sheet area forms basic steady rest body with the combination of span board coupling assembling, bears self load and the lateral pressure that produces when concrete placement jointly. Meanwhile, the whole stress and supporting system is formed by reasonably combining the frame steel plate strips and the telescopic flitch diagonal braces, the number of used components is small, all components are connected through bolts, the installation and the disassembly are simple and time-saving, and the number and the positions of the connecting pieces are adjusted according to the stress calculation design. Simultaneously, the telescopic flitch bracing can adjust its length and crossing angle, and its application has effectively avoided the design and the overlap joint of traditional template braced skeleton loaded down with trivial details main and secondary fossil fragments, and whole system is safer, simple, convenient.
According to the invention, the steel frame plate with various combination possibilities of the span plate connecting assembly is adopted to fix the panel units, so that the use of a large number of split bolts in a traditional template system is effectively reduced, and the problems of inconvenience caused by vibrating, heat bridge generation, influence on procedures such as decoration of later wallboards and the like caused by a large number of split bolts in concrete pouring are avoided.
The glass fiber cement dismantling-free template system has the advantages of simple form, high combined rigidity, high manufacturing precision, tight joint, safe and reliable structure, good overall performance, high turnover frequency, energy conservation, environmental protection, labor and time conservation and strong applicability.
The glass fiber cement dismantling-free template system can be repeatedly utilized, can be applied to the wall construction of concrete, steel structures, combined structures and the like besides being applied to the light steel truss column-beam mixed structure, can be further popularized to the procedures of template support and the like of members such as concrete columns, beams, floors and the like, and has higher comprehensive benefit.
According to the glass fiber cement dismantling-free template system connection structure, the template bottom positioning component and the template top positioning piece are respectively arranged at the upper part and the lower part of the installation position of the glass fiber cement dismantling-free template system, the bottom positioning component is a detachable component, the part of the template exposed after construction is completed can be dismantled, and the flatness of the outer surface of the template is ensured; simultaneously, the locating piece at the top of the template is set to be a magnetic locating piece according to the characteristics of the steel beam, the vertical locating and the installation can be better carried out on the glass fiber cement disassembly-free template system by combining the upper part and the lower part, and the lateral part can be further combined with an out-of-plane diagonal brace to carry out the adjustment of the horizontal direction.
According to the wall pouring method using the glass fiber cement dismantling-free template system connection structure, due to the simplification of the whole template stress system, a large number of components such as boards, steel plates, split bolts, main and secondary keels are saved, the labor consumption cost and occupied construction period caused by the installation and the disassembly of the support keels are saved, the construction efficiency of the template engineering is improved, and the construction cost is reduced. Meanwhile, as the frame is only adopted to connect, combine and limit, the support system has less materials, is convenient to mount and dismount, saves the construction period and has high construction efficiency.
Drawings
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 is a schematic perspective view of a panel unit of the present invention.
Fig. 2 is a schematic perspective view of a frame steel plate band according to the present invention.
Fig. 3 is a side view of a single layer fiberglass cement tamper-evident form and support system combination in accordance with an embodiment of the present invention.
Fig. 4 is a side view of a single layer fiberglass cement tamper-evident form and support system combination in accordance with a second embodiment of the present invention.
Fig. 5 is a side view of a two-layer fiberglass cement tamper-evident form stitching and support system assembly in accordance with a third embodiment of the present invention.
Fig. 6 is a schematic top view of the glass fiber cement form and support system of the present invention.
Fig. 7 is a schematic plan view of a belt end connector in a one-way jumper connection of the present invention.
Fig. 8 is a schematic side view of fig. 7.
Fig. 9 is a schematic plan view of a belt connector in a one-way jumper connector of the present invention.
Fig. 10 is a schematic side view of fig. 9.
FIG. 11 is a schematic plan view of a one-way sideboard fastener of the present invention.
Fig. 12 is a schematic side view of fig. 11.
Fig. 13 is a schematic plan view of a bi-directional jumper connection in accordance with the present invention.
Fig. 14 is a schematic side view of the structure of fig. 13.
Fig. 15 is a schematic perspective view of a first composite telescopic rod according to the present invention.
Fig. 16 is a schematic side view of the structure of fig. 15.
Fig. 17 is a schematic perspective view of a second composite telescopic rod according to the present invention.
Fig. 18 is a schematic side view of fig. 17.
Fig. 19 is a combined perspective view of the telescopic flitch diagonal stay of the present invention.
Fig. 20 is a sectional view of a glass fiber cement form and support system assembly applied to an exterior wall of the present invention.
Fig. 21 is a schematic diagram of a split structure of the form bottom positioning assembly for an exterior wall.
Fig. 22 is a schematic view of the combined structure of the form bottom positioning assembly for the exterior wall.
Fig. 23 is a sectional view showing the assembly of the glass fiber cement form and the support system applied to the inner wall.
Fig. 24 is a schematic view showing a disassembled structure of the formwork bottom positioning assembly for the interior wall.
Fig. 25 is a schematic view of the combined structure of the form bottom positioning assembly for the interior wall.
Reference numerals: 1-panel unit, 1.1-transverse snap-in reinforcing groove, 1.2-vertical connecting rib groove, 1 a-subunit panel, 2-split bolt, 3-frame steel plate strap, 3.1-connecting rib, 4-telescopic flitch diagonal brace, 4.1-first combined telescopic rod, 4.11-limiting block, 4.12-first adjustable double-layer sleeve, 4.13-first connecting steel plate, 4.2-second combined telescopic rod, 4.21-door-type buckle block, 4.22-second adjustable double-layer sleeve, 4.23-second connecting steel plate, 4.3-pin shaft, 4.4-diagonal brace connecting hole, 5-span plate connecting piece, 5.1-belt end connecting piece, 5.2-belt body connecting piece, 5 a-first one-way main plate, 5 b-first one-way wing plate, 5 c-first main plate connecting hole, 5 d-first one-way wing plate connecting hole, 4.22-second one-way wing plate connecting hole, 5.1-one-way wing plate connecting piece the device comprises a 6-exhaust hole, a 7-vibrating opening, an 8-one-way span plate fastener, an 8 a-second one-way main plate, an 8 b-second one-way wing plate, an 8 c-second one-way main plate connecting hole, an 8 d-second one-way wing plate connecting hole, a 9-two-way span plate connecting piece, a 9 a-two-way main plate, a 9 b-two-way wing plate, a 9 c-two-way main plate connecting hole, a 9 d-two-way wing plate connecting hole, a 10-floor slab, an 11-template top positioning piece, a 12-bayonet, a 13-disassembly-free U-shaped fixing piece, a 13.1-U-shaped card fixing bottom plate, a 13.2-U-shaped card fixing side clamping plate, a 14-detachable splicing clamping piece, a 14.1-splicing bottom plate, a 14.2-splicing side clamping plate, a 15-cement shooting nail, a 16-out-plane diagonal bracing connecting piece, a 17-out-of-plane diagonal bracing piece and an 18-hard plastic sleeve.
Detailed Description
1-3, 6-10 and 15-19, a glass fiber cement disassembly-free formwork system comprises a panel set formed by splicing panel units 1, a support frame structure at the back of the panel set and a split bolt 2.
The panel unit 1 is a glass fiber reinforced cement board, in this embodiment, the dimensions are length×width×thickness=1200 mm×2400mm×30mm, lateral engagement reinforcing grooves 1.1 are arranged on the inner side surface of the panel unit 1 at intervals, and the dimensions of the cross section of the lateral engagement reinforcing grooves are length×width=60 mm×8mm, so as to increase the engagement force between the glass fiber reinforced cement board and the poured concrete. The outside surface of the panel unit, the department 30mm apart from vertical edge are equipped with a vertical connection rib groove 1.2 respectively, vertical connection rib groove 1.2 is along the direction of height of panel unit general length setting.
The lower part of the panel unit 1 is provided with a row of air discharge holes 6, and the top of the panel unit 1 is provided with vibrating openings 7 at intervals. Considering the touch of the edge of the pouring hole and the pouring and vibrating device, strengthening treatment is carried out on the periphery of the pouring hole, and a frame with the width of 30mm and the thickness of 50mm is additionally arranged at the vibrating port. In this embodiment, the interval distance of horizontal interlock reinforcing groove can 120mm, the vibrating port sets up and is used for pouring and vibrating the concrete on the top, and the shape can be square hole, considers vibrating port edge and pouring and vibrating the touching of device, carries out the enhancement treatment at vibrating port periphery, the exhaust hole is 250mm apart from the bottom of panel unit, and the setting of this exhaust hole is used for concreting exhaust and observes the condition of pouring.
The supporting frame structure comprises a frame steel plate belt 3, a span plate connecting assembly and a telescopic flitch diagonal bracing 4, wherein the frame steel plate belt is positioned at the left and right splicing positions of the panel units.
The frame steel plate strip 3 is arranged along the height direction of the panel unit in a full length mode, two connecting ribs 3.1 which are vertically and full in length are arranged on the inner side of the frame steel plate strip, the size of the frame steel plate strip 3 is thick, wide, long=10 mm, 260mm, 2400mm, and the size of the connecting ribs is wide, thick, high=8 mm, 10mm, 2400mm. The two connecting convex ribs 3.1 respectively correspond to the two vertical connecting rib grooves 1.2 of the two adjacent panel units and are mutually embedded. The frame steel plate strip 3 is provided with symmetrical bolt holes, the aperture is 18mm, the frame steel plate strip is tightly connected with the bolt holes on the straddle connecting assembly, the straddle connecting assembly can randomly adjust the positions, and the number of the straddle connecting assemblies can be increased or decreased according to the calculation of the stress load.
The jumper connection assembly comprises a set of unidirectional jumper connectors 5 arranged at intervals along the border steel strap to secure the border steel strap to the panel unit. The split bolts 2 simultaneously penetrate through the front-back tensioning template system of the unidirectional span plate connecting piece, the unidirectional span plate connecting piece comprises a belt end connecting piece 5.1 and belt body connecting pieces 5.2 which are arranged at intervals along the frame steel plate bands, and the belt end connecting pieces which are arranged between two adjacent frame steel plate bands and correspond to each other in an up-down oblique mode are respectively fixedly connected with two end portions of the telescopic veneer diagonal bracing 4.
The unidirectional sideboard connecting piece 5 is a 'nearly' shaped steel plate and comprises a first unidirectional main board 5a and two first unidirectional wing plates 5b symmetrically fixed at two ends of the inner side of the first unidirectional main board 5a, the distance between the two first unidirectional wing plates 5b is adapted to the width of the frame steel plate band 3, and the thickness of the first unidirectional wing plates 5b is the same as the thickness of the frame steel plate band 3.
Four symmetrical connecting holes are formed in the unidirectional span plate connecting piece 5, two inner sides are used for connecting the frame steel plate strips 3, the two inner sides are effectively combined, two outer sides are connected with the panel unit and the internal concrete wall through split bolts, and the unidirectional span plate connecting piece is a main stress member for connecting the panel unit and the supporting frame structure.
Specifically, a first unidirectional main board connection hole 5c is formed in the first unidirectional main board 5a and is fastened to the outer side surface of the frame steel plate strip 3 through a unidirectional main board connection bolt passing through the hole, and a first unidirectional wing board connection hole 5d is formed in the first unidirectional wing board 5b and is fastened to the outer side surface of the panel unit 1 through a split bolt 2. The diameter of the unidirectional main board connecting bolt is 16mm.
The telescopic flitch diagonal bracing 4 comprises a first combined telescopic rod 4.1 and a second combined telescopic rod 4.2 which are matched for use.
The first combined telescopic rod 4.1 comprises a limiting block 4.11 with a thin middle and thick two sides, first adjustable double-layer sleeves 4.12 respectively fixed at the lower sides of two ends of the limiting block, and first connecting steel plates 4.13 fixed at the tail parts of the first adjustable double-layer sleeves 4.12.
The second combined telescopic rod 4.2 comprises a door-shaped buckling block 4.21 in the middle, second adjustable double-layer sleeves 4.22 respectively fixed on the outer side surfaces of two end parts of the door-shaped buckling block 4.21, and second connecting steel plates 4.23 fixed on the tail parts of the second adjustable double-layer sleeves 4.22.
The door-shaped buckling block 4.21 is located on the upper side of the limiting block 4.11, centers of the door-shaped buckling block 4.21 and the limiting block are connected through the pin shaft 4.3, the arch height of the door-shaped buckling block 4.21 is larger than the thinnest part of the limiting block 4.11 and smaller than the thickest part of the limiting block 4.11, and the door-shaped buckling block 4.21 and the limiting block 4.11 are matched to limit the angle between the first combined telescopic rod 4.1 and the second combined telescopic rod 4.2.
The first connecting steel plate 4.13 and the second connecting steel plate 4.23 are respectively provided with a diagonal bracing connecting hole 4.4, and are fixedly connected with the belt end connecting piece 5.1 by penetrating the split bolt 2.
The connecting pieces with the ends, which correspond to the upper and lower oblique directions, are respectively and fixedly connected with the two end parts of the telescopic flitch diagonal bracing by adopting a bolt connecting piece with the diameter of 16mm.
1-2, 4, 6-12 and 15-19, unlike the first embodiment, the straddle mount assembly further includes at least one-way straddle mount fastener 8 between adjacent one-way straddle mount connectors 5. The unidirectional span plate fastener is longitudinally arranged at intervals with the unidirectional span plate connecting pieces and plays a role in connecting the frame steel plate bands and the panel units.
The unidirectional sideboard fastener 8 is a 'several' -shaped steel plate and comprises a second unidirectional main board 8a and two second unidirectional wing plates 8b symmetrically fixed at two ends of the inner side of the second unidirectional main board 9a, the distance between the two second unidirectional wing plates 8b is adapted to the width of the frame steel plate band 3, and the thickness of the second unidirectional wing plates 8b is the same as the thickness of the frame steel plate band 3.
The second unidirectional main board 8a is provided with a second unidirectional main board connecting hole 8c and is fastened on the outer side surface of the frame steel plate strip 3 through a unidirectional main board connecting bolt passing through the hole, the second unidirectional wing plate 8b is provided with a second unidirectional wing plate connecting hole 8d, the unidirectional main board connecting bolt passes through the hole to connect the unidirectional span board connecting piece, the frame steel plate strip and the panel unit 1, and the second unidirectional wing plate 8b is fastened on the outer side surface of the panel unit 1.
1-2, 5 and 6-19, unlike the second embodiment, although the disassembly-free form is mainly large in size, if a special part or a special process requirement is met, two or more forms are required to be longitudinally spliced, the panel unit may include sub-unit boards 1a spliced up and down, and the direct horizontal splice of the sub-unit boards 1a may be bound by galvanized iron wires arranged at a distance of less than 100 mm.
The splicing position of the subunit board 1a is further additionally provided with a bidirectional span board connecting piece 9, the bidirectional span board connecting piece 9 is a 'n' -shaped steel plate and comprises a bidirectional main board 12a and two bidirectional wing boards 9b symmetrically fixed at two ends of the inner side of the bidirectional main board 9a, the bidirectional main board 9a is provided with a bidirectional main board connecting hole 9c and is buckled on the outer side surface of the frame steel plate band 3 through a bidirectional main board connecting bolt, and the bidirectional wing boards 9b are provided with bidirectional wing board connecting holes 9d and are buckled on the outer side surface of the panel unit 1 through opposite pull bolts. The diameter of the two-way main board connecting bolt is 16mm.
Referring to fig. 20-25, a connection structure using a glass fiber cement disassembly-free formwork system comprises a floor slab 10, a formwork bottom positioning component, a formwork top positioning component 11 and a glass fiber cement disassembly-free formwork system fixed between the formwork bottom positioning component and the formwork top positioning component, wherein the formwork top positioning component 11 is connected to a connecting piece with a terminal through a bolt, a top magnetic positioning plate extending out of the top end of a formwork unit and used for being adsorbed on an upper steel beam is arranged at the top end of the formwork unit, bayonets 12 used for being inserted into the formwork bottom positioning component are spaced at the bottom end of the panel unit, the formwork bottom positioning component is fixed on the floor slab 10, and the bayonets 12 are clamped on the formwork bottom positioning component.
The top magnetic positioning plate plays a limiting role on the upper edge of the panel unit, and the form of the belt end connecting piece 5.1 can be adjusted according to the connection modes of different walls of the steel beam structure.
The template bottom positioning assembly is a plastic assembly, and comprises a disassembly-free U-shaped fixing piece 13 in the middle, wherein the disassembly-free U-shaped fixing piece 13 consists of a horizontal fixing bottom plate 13.1 and two vertical fixing side clamping plates 13.2, the plastic assembly further comprises a detachable splicing clamping piece 14 positioned at two ends of the disassembly-free U-shaped fixing piece, the detachable splicing clamping piece consists of a horizontal splicing bottom plate 14.1 and a vertical splicing side clamping plate 14.2 positioned on the splicing bottom plate 14.1, the splicing side clamping plate 14.2 and the fixing side clamping plate 13.2 are as wide as possible and form clamping grooves for clamping the bayonet 12, the width of the clamping grooves is matched with the thickness of the panel unit, the splicing bottom plate 14.1 and the fixing bottom plate 13.1 are as wide as possible, and the thickness of the splicing bottom plate 14.1 is as high as the bayonet 12.
One end of the spliced bottom plate 14.1 is detachably spliced with the side part of the fixed bottom plate 13.1 through mortise and tenon joints, mortise joints are arranged on the side surface of the fixed bottom plate 13.1, tenon joints are arranged on the side surface of the spliced bottom plate 14.1, and the other end of the spliced bottom plate 14.1 is fixed on the floor slab 10 through cement shooting nails 15.
Referring to fig. 20-22, when the positioning assembly at the bottom of the formwork is used at the bottom of the outer wall, in the detachable splicing clamping pieces 14 at two sides, the side clamping plates 14.2 are all positioned at the middle part of the splicing bottom plate 14.1, one end of the splicing bottom plate 14.1 is inserted into the disassembly-free U-shaped fixing piece through mortise and tenon joint, and the other end is fixed on the floor through cement shooting nails 15; referring to fig. 23-25, when the positioning assembly at the bottom of the formwork is used at the bottom of the inner wall, the side clamping plates 14.2 at the inner sides are located in the middle of the splicing bottom plate 14.1, one end of the side splicing bottom plate 14.1 is inserted into the disassembly-free U-shaped fixing piece through mortise and tenon joint, the other end of the side splicing bottom plate is fixed onto the floor through the cement shooting nail 15, and the side clamping plates 14.2 at the outer sides are located at the edge of the splicing bottom plate 14.1 and are connected onto the disassembly-free U-shaped fixing piece only through mortise and tenon joint.
The outside of glass fiber cement exempts from to unpick form system is equipped with plane outside bracing 16, and the one end and the floor 10 fixed connection of this plane outside bracing 16, the other end passes through bolt fixed connection with the plane outside bracing connecting piece 17 that presets on the one-way sideboard connecting piece middle part.
Referring to fig. 20-25, a wall construction method using a glass fiber cement non-dismantling formwork system connection structure comprises the following construction steps:
and firstly, paying-off positioning of the wall body is carried out on the floor slab.
Step two, installing a template bottom positioning assembly at a paying-off positioning position.
Step three, designing the size of the panel group and the support frame structure at the back of the panel group according to the stress, and calculating whether a layer of lateral pressure resistant metal net is required to be attached and added on the outer side surface of the panel unit; the side pressure resistant metal mesh has dimensions of width×length=1200 mm×2400mm, and is bound to the surface of the panel unit by fire wires, and the pitch of the fire wires cannot exceed 150mm. The metal steel wire mesh is formed by spot welding of the steel wire mesh, and has the functions of preventing the glass fiber cement board from being damaged by lateral pressure of concrete during pouring, enhancing rigidity of the template and playing a role in supporting and balancing the lateral pressure force during pouring.
And fourthly, fixing the frame steel plate strip 3 on the panel group through the span plate connecting assembly, and simultaneously connecting the locating piece at the top of the template on the strip end connecting piece through bolts, wherein if the joint of the wall body and the steel column is in a joint, the construction form can be changed on the basis of the unidirectional span plate fastening piece according to the externally hung or filled connection form of the wall body and the lap joint mode of the template and the column.
Step five, adjusting the length of the telescopic flitch diagonal bracing 4 and fixing the telescopic flitch diagonal bracing between two adjacent frame steel plate bands 3, and after the glass fiber cement disassembly-free template system is assembled, the panel group can be pre-embedded with galvanized connecting iron wires or fiber connecting pieces for later connection of the panel group and concrete layers poured in the panel group, wherein the number of the connecting pieces is not less than 4 per square meter of the template.
And step six, binding wall steel bars and embedding various pipelines.
Step seven, the glass fiber cement disassembling-free template system is clamped on a template bottom positioning assembly, a template top positioning piece 16 is adsorbed on a steel beam above, a panel unit cannot be spliced to the bottom of the beam at one time, a gap with a certain height is reserved, a hard plastic sleeve 18 is arranged in the template, the positioning of a split bolt is mainly achieved, the opposite deflection of the template is prevented, a split bolt sleeve is penetrated and fastened on a unidirectional span plate fastener, and verticality is adjusted until the positioning meeting the requirement is completed.
And step eight, setting up an out-of-plane diagonal brace 16, and adjusting the glass fiber cement disassembly-free template system in the horizontal direction.
Step nine, processing the seam between the panel units and the opposite-pull bolt holes: and sealing the joint by using cement mortar, and sealing the split bolts by using expansion cement mortar.
And tenth, pouring wall concrete and vibrating, and continuing to horizontally fine-tune the template system.
And step eleven, filling the building blocks in the reserved gaps in the step seven after the concrete is cured and formed to reach the specified strength.
And twelve, sequentially removing the detachable splicing clamping pieces in the supporting frame structure, the out-of-plane diagonal braces and the template bottom positioning assembly. Wherein, can dismantle concatenation fastener pulls out at the both ends of exempting from to tear open U type mounting, does not influence the roughness of template surface and the template lateral surface processing of later stage.

Claims (9)

1. The utility model provides a glass fiber cement is exempted from to unpick and is constructed, including a set of panel group, the braced frame structure and the split bolt (2) at panel group back that are formed by panel unit (1) concatenation, its characterized in that: the panel unit (1) is a glass fiber reinforced cement board, transverse engagement reinforcing grooves (1.1) are formed in the inner side surface of the panel unit (1) at intervals, one vertical connecting rib groove (1.2) is formed in the outer side surface of the panel unit, and two ends, close to the panel unit, of the panel unit respectively, and the vertical connecting rib grooves (1.2) are formed in the overall length direction of the panel unit;
the supporting frame structure comprises a frame steel plate belt (3), a span plate connecting component and a telescopic flitch diagonal brace (4) which are positioned at the left and right splicing positions of the panel units,
the frame steel plate strip (3) is arranged along the height direction of the panel units in a through and long way, two connecting convex ribs (3.1) which are vertically and through in length are arranged on the inner side of the frame steel plate strip, the two connecting convex ribs (3.1) respectively correspond to the two vertical connecting rib grooves (1.2) of the two adjacent panel units and are mutually embedded,
the span plate connecting component comprises a group of unidirectional span plate connecting pieces (5) which are arranged at intervals along the border steel plate strips and fix the border steel plate strips on the panel unit, the split bolts (2) simultaneously penetrate through the front and back tensioning template systems of the unidirectional span plate connecting pieces, the unidirectional span plate connecting pieces comprise strip end connecting pieces (5.1) and strip body connecting pieces (5.2) which are arranged at intervals along the border steel plate strips, the strip end connecting pieces which correspond to each other in an up-down oblique way between two adjacent border steel plate strips are respectively fixedly connected with two ends of the telescopic veneer diagonal bracing (4),
the lower part of the panel unit (1) is provided with a row of exhaust holes (6), and the top of the panel unit (1) is provided with vibrating openings (7) at intervals.
2. The glass fiber cement tamper-evident formwork system as claimed in claim 1, wherein: the unidirectional sideboard connecting piece (5) is a 'nearly' shaped steel plate and comprises a first unidirectional main board (5 a) and two first unidirectional wing plates (5 b) symmetrically fixed at two ends of the inner side of the first unidirectional main board (5 a), the distance between the two first unidirectional wing plates (5 b) is matched with the width of the frame steel plate band (3), the thickness of the first unidirectional wing plates (5 b) is the same as the thickness of the frame steel plate band (3),
the first unidirectional main board (5 a) is provided with a first unidirectional main board connecting hole (5 c) and is buckled on the outer side surface of the frame steel plate band (3) through a unidirectional main board connecting bolt passing through the hole, the first unidirectional wing board (5 b) is provided with a first unidirectional wing board connecting hole (5 d) and is buckled on the outer side surface of the panel unit (1) through a split bolt (2) passing through the hole.
3. The glass fiber cement tamper-evident formwork system according to claim 1 or 2, wherein: the span plate connecting component also comprises at least one unidirectional span plate fastener (8) which is additionally arranged between the adjacent unidirectional span plate connecting pieces (5), the unidirectional span plate fastener (8) is a 'nearly' shaped steel plate and comprises a second unidirectional main plate (8 a) and two second unidirectional wing plates (8 b) symmetrically fixed at two ends of the inner side of the second unidirectional main plate (8 a), the distance between the two second unidirectional wing plates (8 b) is matched with the width of the frame steel plate band (3), the thickness of the second unidirectional wing plates (8 b) is the same as the thickness of the frame steel plate band (3),
the second unidirectional main board (8 a) is provided with a second unidirectional main board connecting hole (8 c) and is buckled on the outer side surface of the frame steel plate strip (3) through a unidirectional main board connecting bolt passing through the hole, the second unidirectional wing board (8 b) is provided with a second unidirectional wing board connecting hole (8 d), the unidirectional main board connecting bolt passes through the hole to connect the unidirectional span board connecting piece, the frame steel plate strip and the panel unit (1), and the second unidirectional wing board (8 b) is buckled on the outer side surface of the panel unit (1).
4. The glass fiber cement tamper-evident formwork system according to claim 1 or 2, wherein: the panel unit comprises a sub-unit board (1 a) spliced up and down, a bidirectional span board connecting piece (9) is additionally arranged at the splicing position of the sub-unit board (1 a), the bidirectional span board connecting piece (9) is a 'nearly' steel plate and comprises a bidirectional main board (9 a) and two bidirectional wing boards (9 b) symmetrically fixed at two ends of the inner side of the bidirectional main board (9 a), a bidirectional main board connecting hole (9 c) is formed in the bidirectional main board (9 a) and is fastened on the outer side surface of a frame steel plate belt (3) through a bidirectional main board connecting bolt penetrating through the hole, and a bidirectional wing board connecting hole (9 d) is formed in the bidirectional wing board (9 b) and is fastened on the outer side surface of the panel unit (1) through a counter bolt (2).
5. The glass fiber cement tamper-evident formwork system according to claim 1 or 2, wherein: the telescopic flitch diagonal bracing (4) comprises a first combined telescopic rod (4.1) and a second combined telescopic rod (4.2) which are matched for use,
the first combined telescopic rod (4.1) comprises a limiting block (4.11) with a thin middle part and thick two sides, first adjustable double-layer sleeves (4.12) respectively fixed at the lower sides of the two ends of the limiting block, and a first connecting steel plate (4.13) fixed at the tail part of the first adjustable double-layer sleeve (4.12),
the second combined telescopic rod (4.2) comprises a door-shaped buckling block (4.21) at the middle part, second adjustable double-layer sleeves (4.22) respectively fixed on the outer side surfaces of two end parts of the door-shaped buckling block (4.21), second connecting steel plates (4.23) fixed on the tail parts of the second adjustable double-layer sleeves (4.22),
the door-shaped buckling block (4.21) is positioned at the upper side of the limiting block (4.11) and the centers of the two are connected through a pin shaft (4.3), the arch height of the door-shaped buckling block (4.21) is larger than the thinnest part of the limiting block (4.11) and smaller than the thickest part of the limiting block (4.11), the door-shaped buckling block (4.21) is matched with the limiting block (4.11) to limit the angle between the first combined telescopic rod (4.1) and the second combined telescopic rod (4.2),
the first connecting steel plate (4.13) and the second connecting steel plate (4.23) are respectively provided with an inclined strut connecting hole (4.4) and fixedly connected with the belt end connecting piece (5.1) by penetrating the split bolt (2).
6. A connection structure using the glass fiber cement non-dismantling formwork system as claimed in any one of claims 1 to 5, characterized in that: including floor (10), template bottom locating component, template top setting element (11) and fix the glass fiber cement between template bottom locating component and template top setting element and exempt from to unpick the template system, template top setting element (11) are for connecting in area end connecting piece (5.1), stretch out template unit top and be used for adsorbing the top magnetism locating plate in the girder steel of top through the split bolt, the bottom interval of panel unit has bayonet socket (12) that are used for inserting template bottom locating component, template bottom locating component is fixed on floor (10), bayonet socket (12) joint is on template bottom locating component.
7. The connection structure of the glass fiber cement non-dismantling formwork system as claimed in claim 6, wherein: the template bottom positioning component is a plastic component and comprises a disassembly-free U-shaped fixing piece (13) in the middle, the disassembly-free U-shaped fixing piece (13) consists of a horizontal fixing bottom plate (13.1) and two vertical fixing side clamping plates (13.2), the plastic component also comprises a detachable splicing clamping piece (14) positioned at two ends of the disassembly-free U-shaped fixing piece, the detachable splicing clamping piece consists of a horizontal splicing bottom plate (14.1) and a vertical splicing side clamping plate (14.2) positioned on the splicing bottom plate (14.1), the splicing side clamping plate (14.2) and the fixing side clamping plate (13.2) are spliced to form a clamping groove for clamping a bayonet (12), the width of the clamping groove is matched with the thickness of a panel unit, the splicing bottom plate (14.1) is identical with the fixing bottom plate (13.1) in width and thickness, the thickness of the splicing bottom plate (14.1) is identical with the bayonet (12) in height,
one end of the spliced bottom plate (14.1) is detachably connected with the side part of the fixed bottom plate (13.1) through mortise, a mortise is formed in the side surface of the fixed bottom plate (13.1), a tenon is formed in the side surface of the spliced bottom plate (14.1), and the other end of the spliced bottom plate (14.1) is fixed on the floor (10) through a cement nail (15).
8. The connection structure of the glass fiber cement non-dismantling formwork system according to claim 6 or 7, wherein: the outside of glass fiber cement exempts from to unpick form system is equipped with plane outside bracing (16), and the one end and floor (10) fixed connection of this plane outside bracing (16), the other end passes through bolt fixed connection with the plane outside bracing connecting piece (17) of predetermineeing on the one-way sideboard connecting piece middle part.
9. A wall construction method using the glass fiber cement non-dismantling formwork system connection structure of claim 6 or 7, characterized by comprising the following construction steps:
firstly, paying off and positioning a wall body on a floor slab;
step two, installing a template bottom positioning assembly at a paying-off positioning position;
step three, designing the size of the panel group and the support frame structure at the back of the panel group according to the stress, and calculating whether a layer of lateral pressure resistant metal net is required to be attached and added on the outer side surface of the panel unit;
fixing the frame steel plate belt (3) on the panel group through the span plate connecting assembly, and simultaneously connecting a template top positioning piece (11) between the belt end connecting piece (5.1) and the frame steel plate belt (3);
step five, adjusting the length of the telescopic flitch diagonal brace (4) and fixing the telescopic flitch diagonal brace between two adjacent frame steel plate bands (3), and completing the assembly of the glass fiber cement disassembly-free template system;
step six, binding wall steel bars and embedding various pipelines;
step seven, the glass fiber cement disassembling-free template system is clamped on a template bottom positioning assembly, and a template top positioning piece (11) is adsorbed on a steel beam above the template top positioning piece; the panel units cannot be spliced to the beam bottom at one time, and gaps are reserved for pouring concrete; penetrating a split bolt (2) into the unidirectional span plate fastener, fastening, and adjusting verticality until positioning meeting the requirement is completed;
step eight, setting up an out-of-plane diagonal brace (18) to adjust the glass fiber cement dismantling-free template system in the horizontal direction;
step nine, processing the seam between the panel units and the opposite-pull bolt holes: sealing the joints by using cement mortar, and sealing and compacting the split bolts by using expansion cement mortar;
pouring wall concrete and vibrating, and continuing to horizontally fine-tune the template system;
step eleven, filling building blocks in the reserved gaps in the step seven after the concrete is cured and formed to reach the specified strength;
and twelve, sequentially removing the detachable splicing clamping pieces (14) in the supporting frame structure, the out-of-plane diagonal braces and the template bottom positioning assembly.
CN201710197186.8A 2017-03-29 2017-03-29 Glass fiber cement dismantling-free formwork system, connecting structure and construction method thereof Active CN106836568B (en)

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