CN106835592A - A kind of hydrophobic fusion spray cloth with rough surface and preparation method thereof - Google Patents

A kind of hydrophobic fusion spray cloth with rough surface and preparation method thereof Download PDF

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Publication number
CN106835592A
CN106835592A CN201710036963.0A CN201710036963A CN106835592A CN 106835592 A CN106835592 A CN 106835592A CN 201710036963 A CN201710036963 A CN 201710036963A CN 106835592 A CN106835592 A CN 106835592A
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China
Prior art keywords
fusion spray
cloth
spray cloth
hydrophobic
rough surface
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CN201710036963.0A
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CN106835592B (en
Inventor
王洪
张磊
靳向煜
吴海波
刘嘉炜
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Donghua University
National Dong Hwa University
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Donghua University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/04Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/4334Polyamides
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laminated Bodies (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a kind of hydrophobic fusion spray cloth with rough surface and preparation method thereof.The fusion spray cloth surface has concavo-convex coarse structure, assigns the more preferable hydrophobic performance of fusion spray cloth.Preparation method is:Fusion spray cloth is clipped in the screen cloth that two-layer mesh number is 300 700 mesh;By hot rolling in screen cloth/fusion spray cloth/screen cloth feeding hot-rolling mill;Fusion spray cloth after hot rolling is taken out from two-layer screen cloth, obtaining final product surface has the hydrophobic fusion spray cloth of concavo-convex coarse structure.The present invention by padding screen cloth in the hot rolling, while fusion spray cloth surface hairiness is offseted, rough coarse structure is formed, substantially increase the surface roughness of fusion spray cloth, increase the contact angle of fusion spray cloth so that the fusion spray cloth after hot rolling has more preferable hydrophobic effect.

Description

A kind of hydrophobic fusion spray cloth with rough surface and preparation method thereof
Technical field
A kind of hydrophobic fusion spray cloth with rough surface of the present invention and preparation method thereof
Background technology
20 century 70s, botanist's William's Bartelot of Univ Bonn Germany proposes lotus leaf effect.Lotus leaf Effect is primarily referred to as lotus leaf surface to be had super-hydrophobic (superhydrophobicity) and self-cleaning (self-cleaning) Characteristic.Because lotus leaf has hydrophobic surface, the rainwater on blade face that falls can form the globule, water and leaf because of the effect of surface tension The contact angle in face is more than 150 °, as long as blade face is slightly tilted, the globule will be rolled off blade face.Bartelot finds under the microscope, There are one layer of fine hair and some small wax particles in the surface of lotus leaf, and water will not be to lotus leaf on these nano level molecules Other directions of surface are spread, but form droplet one by one.Knowable to lotus leaf effect water repellent principle, with height water repellent energy The material of power must possess two primary conditions:Material surface must have basic water repellency first;Have simultaneously certain The surface of roughness.
It is no lack of the example of super hydrophobic surface, such as leg of lotus leaf, Rice Leaf, the wing of cicada and water skipper in nature.Seek The problem of interest with the new material always people that possess ultra-hydrophobicity are developed, is also bionics field for many years One of focus of research.Superhydrophobic fabric enjoys the green grass or young crops of people because of properties such as excellent anti stick, antifouling and automatically cleanings Look at, can be widely used in rain-proof/antifouling outdoor clothes, diving suit, indoor decorative fabric, camping tent, military battle-dress uniform, industrial The aspects such as waterproof cloth, medical and health textile.
, as the highly crystalline polymer of nontoxic, odorless, tasteless milky, it is particularly stable to water, in water for polypropylene sheet In water absorption rate be only 0.01%, hardly absorb water.And the fusion spray cloth with polypropylene as primary raw material, fibre diameter can reach 1~5 micron, these superfine fibres with unique capillary structure can increase the quantity and surface area of unit area fiber, So that fusion spray cloth is while with good gas permeability, also with good water repellency.
In recent years, water-repellent breathable fabric demand in industry and life is more and more, and researchers are using at various methods Reason fabric face, in the hope of reaching preferable hydrophobic permeable effect.The existing super-hydrophobic treatment to fusion spray cloth, mainly in cloth table Face coats or one layer of super-hydrophobic coat of dipping, cloth surface is had low-surface-energy, while reduce fusion spray cloth aperture, so that molten Spraying reaches super-hydrophobic effect.But these processing methods often occur that fusion spray cloth gas permeability is deteriorated, and cloth cover is hardened, and thickness becomes Big problem.
Many studies have shown that, it is the major reason to form super-hydrophobic effect with micro-nano coarse structure surface.Improve material Expect the roughness on surface, can to a certain extent obtain bigger contact angle, obtain more preferable hydrophobic effect.
The content of the invention
To be solved by this invention is low fusion spray cloth porosity caused by common hydrophobic processing method, and poor air permeability is thick Degree is big, the hard problem in surface.
In order to solve the above problems, the invention provides a kind of hydrophobic fusion spray cloth with rough surface, it is characterised in that The fusion spray cloth surface has concavo-convex coarse structure, assigns the more preferable hydrophobic performance of fusion spray cloth.
Preferably, the fibre diameter of the fusion spray cloth is 2-4 μm, and surface roughness parameter Ra is 0.03 μm~0.3 μm.
Preferably, the material of the fusion spray cloth is any one in polypropylene, polyester, polyamide and PLA.
It is highly preferred that the material of the fusion spray cloth is polypropylene.
Present invention also offers the preparation method of the above-mentioned hydrophobic fusion spray cloth with rough surface, it is characterised in that specific Step is as follows:
The first step:Fusion spray cloth is clipped in the screen cloth that two-layer mesh number is 300-700 mesh;
Second step:By hot rolling in the screen cloth/fusion spray cloth of the first step/screen cloth feeding hot-rolling mill;
3rd step:Fusion spray cloth after second step hot rolling is taken out from two-layer screen cloth, obtaining final product surface has concavo-convex coarse knot The hydrophobic fusion spray cloth of structure.
Preferably, the material of screen cloth is stainless steel or fibre fabric in the first step.
Preferably, the hot-rolling mill in the second step is flat board hot-rolling mill or roller-type hot rolling mill;When using flat board hot rolling During machine, its pressure is 2-4MPa, and the time is 10-20s;When using roller-type hot rolling mill, its line pressure is 1.0 × 103-3.0 ×103N/cm, speed is 10-70m/min.
Preferably, fusing point 15-50 DEG C of the hot-rolled temperature in the second step less than the polymer that fusion spray cloth is used.
, by padding screen cloth in the hot rolling, while fusion spray cloth surface hairiness is offseted, formation is concavo-convex not for the present invention Flat coarse structure, substantially increases the surface roughness of fusion spray cloth, increases the contact angle of fusion spray cloth so that molten after hot rolling Spraying has more preferable hydrophobic effect.
Specific embodiment
To become apparent the present invention, hereby with preferred embodiment, it is described in detail below.
The present invention chooses the arithmetic mean deviation Ra of profile as the evaluating of fusion spray cloth surface roughness, the definition of Ra For:In a sample length, on profile each point to center line apart from absolute value average arithmetic deviation.It is aobvious using laser co-focusing Micro mirror obtains the surface scan image of sample, and the height coded image of sample is obtained with computer image processing technology, then uses tricks Calculation machine assisted image analysis technology obtains the contour curve and surface roughness Ra value of sample.
Embodiment 1
The first step:2 μm of polypropylene melt-blown cloth of fibre diameter is clipped in the stainless steel mesh that two-layer mesh number is 300 mesh;
Second step:It is 1.0 × 10 by the screen cloth of the first step/melt-blown cloth/screen cloth feeding line pressure of making3N/cm, speed are 10m/min, temperature are hot rolling in 110 DEG C of smooth roll hot-rolling mill;
3rd step:Fusion spray cloth after second step hot rolling is taken out from two-layer screen cloth, obtaining final product surface has concavo-convex coarse knot The hydrophobic fusion spray cloth of structure, its Ra is 0.3 μm.
Embodiment 2
The first step:4 μm of polyethylene terephthalate (one kind in polyester polymer) of fibre diameter is melt-blown Cloth is clipped in the stainless steel mesh that two-layer mesh number is 700 mesh;
Second step:It is 3.0 × 10 by the screen cloth of the first step/melt-blown cloth/screen cloth feeding line pressure of making3N/cm, speed are 70m/min, temperature are hot rolling in 180 DEG C of smooth roll hot-rolling mill;
3rd step:Fusion spray cloth after second step hot rolling is taken out from two-layer screen cloth, obtaining final product surface has concavo-convex coarse knot The hydrophobic fusion spray cloth of structure, its Ra is 0.03 μm.
Embodiment 3
The first step:3 μm of PLA fusion spray cloth of fibre diameter is clipped in the nylon woven screen cloth that two-layer mesh number is 500 mesh In;
Second step:The screen cloth of the first step/melt-blown cloth/screen cloth of making is sent into its pressure for 2-4MPa, time are 10s, temperature It is hot rolling in 130 DEG C of flat board hot-rolling mill;
3rd step:Fusion spray cloth after second step hot rolling is taken out from two-layer screen cloth, obtaining final product surface has concavo-convex coarse knot The hydrophobic fusion spray cloth of structure, its Ra is 0.1 μm.
Embodiment 4
The first step:3 μm of PLA fusion spray cloth of fibre diameter is clipped in the nylon woven screen cloth that two-layer mesh number is 500 mesh In;
Second step:The screen cloth of the first step/melt-blown cloth/screen cloth of making is sent into its pressure for 2-4MPa, time are 10s, temperature It is hot rolling in 130 DEG C of flat board hot-rolling mill;
3rd step:Fusion spray cloth after second step hot rolling is taken out from two-layer screen cloth, obtaining final product surface has concavo-convex coarse knot The hydrophobic fusion spray cloth of structure, its Ra is 0.1 μm.
Embodiment 5
The first step:2.5 μm nylon 6 (one kind in polyamide polymer) fusion spray cloth of fibre diameter is clipped in two-layer mesh number For in the stainless steel mesh of 400 mesh;
Second step:It is 2.0 × 10 by the screen cloth of the first step/melt-blown cloth/screen cloth feeding line pressure of making3N/cm, speed are 50m/min, temperature are hot rolling in 170 DEG C of smooth roll hot-rolling mill;
3rd step:Fusion spray cloth after second step hot rolling is taken out from two-layer screen cloth, obtaining final product surface has concavo-convex coarse knot The hydrophobic fusion spray cloth of structure, its Ra is 0.2 μm.

Claims (8)

1. a kind of hydrophobic fusion spray cloth with rough surface, it is characterised in that the fusion spray cloth surface has concavo-convex coarse structure.
2. there is the hydrophobic fusion spray cloth of rough surface as claimed in claim 1, it is characterised in that the fiber of the fusion spray cloth is straight Footpath is 2-4 μm, and surface roughness parameter Ra is 0.03 μm~0.3 μm.
3. the hydrophobic fusion spray cloth with rough surface as claimed in claim 1, it is characterised in that the material of the fusion spray cloth is Any one in polypropylene, polyester, polyamide and PLA.
4. the hydrophobic fusion spray cloth with rough surface as claimed in claim 3, it is characterised in that the material of the fusion spray cloth is Polypropylene.
5. a kind of preparation method of the hydrophobic fusion spray cloth with rough surface described in claim 1-4 any one, its feature It is to comprise the following steps that:
The first step:Fusion spray cloth is clipped in the screen cloth that two-layer mesh number is 300-700 mesh;
Second step:By hot rolling in the screen cloth/fusion spray cloth of the first step/screen cloth feeding hot-rolling mill;
3rd step:Fusion spray cloth after second step hot rolling is taken out from two-layer screen cloth, obtaining final product surface has concavo-convex coarse structure Hydrophobic fusion spray cloth.
6. there is the preparation method of the hydrophobic fusion spray cloth of rough surface as claimed in claim 5, it is characterised in that described first The material of screen cloth is stainless steel or fibre fabric in step.
7. there is the preparation method of the hydrophobic fusion spray cloth of rough surface as claimed in claim 5, it is characterised in that described second Hot-rolling mill in step is flat board hot-rolling mill or roller-type hot rolling mill;When using flat board hot-rolling mill, its pressure is 2-4MPa, time It is 10-20s;When using roller-type hot rolling mill, its line pressure is 1.0 × 103-3.0×103N/cm, speed is 10-70m/ min。
8. there is the preparation method of the hydrophobic fusion spray cloth of rough surface as claimed in claim 5, it is characterised in that described second Fusing point 15-50 DEG C of the hot-rolled temperature less than the polymer that fusion spray cloth is used in step.
CN201710036963.0A 2017-01-17 2017-01-17 Hydrophobic melt-blown fabric with rough surface and preparation method thereof Active CN106835592B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111607902A (en) * 2020-04-30 2020-09-01 广东顺事德智能科技有限公司 Hydrophobic melt-blown fabric with rough surface and preparation method thereof
CN115354445A (en) * 2022-08-24 2022-11-18 江苏英伟医疗有限公司 Hydrophobic melt-blown fabric with rough surface and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003129363A (en) * 2001-10-26 2003-05-08 Kuraray Co Ltd Stretchable ultrafine fiber nonwoven fabric
JP2006291446A (en) * 2002-07-31 2006-10-26 Daiwabo Co Ltd Laminated melt-blown nonwoven fabric and wiper
CN101338513A (en) * 2007-07-05 2009-01-07 福懋兴业股份有限公司 Method of preparing embossed electric cloth
CN101851069A (en) * 2010-02-11 2010-10-06 浙江工业大学 Method for preparing polymer super-hydrophobic surface by using screen template method
CN105297176A (en) * 2015-11-20 2016-02-03 东华大学 Superfine fiber material with rough surface and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003129363A (en) * 2001-10-26 2003-05-08 Kuraray Co Ltd Stretchable ultrafine fiber nonwoven fabric
JP2006291446A (en) * 2002-07-31 2006-10-26 Daiwabo Co Ltd Laminated melt-blown nonwoven fabric and wiper
CN101338513A (en) * 2007-07-05 2009-01-07 福懋兴业股份有限公司 Method of preparing embossed electric cloth
CN101851069A (en) * 2010-02-11 2010-10-06 浙江工业大学 Method for preparing polymer super-hydrophobic surface by using screen template method
CN105297176A (en) * 2015-11-20 2016-02-03 东华大学 Superfine fiber material with rough surface and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111607902A (en) * 2020-04-30 2020-09-01 广东顺事德智能科技有限公司 Hydrophobic melt-blown fabric with rough surface and preparation method thereof
CN115354445A (en) * 2022-08-24 2022-11-18 江苏英伟医疗有限公司 Hydrophobic melt-blown fabric with rough surface and preparation method thereof

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