CN106835150B - A kind of cathodic protection system polarization potential measuring instrument and evaluation method - Google Patents

A kind of cathodic protection system polarization potential measuring instrument and evaluation method Download PDF

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Publication number
CN106835150B
CN106835150B CN201710132474.5A CN201710132474A CN106835150B CN 106835150 B CN106835150 B CN 106835150B CN 201710132474 A CN201710132474 A CN 201710132474A CN 106835150 B CN106835150 B CN 106835150B
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potential
cathodic protection
protection system
measurement
measuring instrument
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CN106835150A (en
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王春起
葛文宇
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Foshan High Pressure Natural Gas Pipeline Network Co
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Foshan High Pressure Natural Gas Pipeline Network Co
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F13/00Inhibiting corrosion of metals by anodic or cathodic protection
    • C23F13/02Inhibiting corrosion of metals by anodic or cathodic protection cathodic; Selection of conditions, parameters or procedures for cathodic protection, e.g. of electrical conditions
    • C23F13/06Constructional parts, or assemblies of cathodic-protection apparatus
    • C23F13/08Electrodes specially adapted for inhibiting corrosion by cathodic protection; Manufacture thereof; Conducting electric current thereto
    • C23F13/22Monitoring arrangements therefor
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F2213/00Aspects of inhibiting corrosion of metals by anodic or cathodic protection
    • C23F2213/30Anodic or cathodic protection specially adapted for a specific object
    • C23F2213/32Pipes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Prevention Of Electric Corrosion (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The present invention relates to a kind of cathodic protection system polarization potential measuring instrument and evaluation methods, polarization potential measuring instrument is to combine current interrupter together with measuring instrumentss in the present invention, realize that cathodic protection current interrupts and measurement polarization potential measuring instrumentss start process of measurement simultaneously by a measurement start button, realize clock synchro measure, it is no longer rely on GPS signal and realizes that current interrupter is synchronous with the clock of measuring instrumentss, by the way that current interruptions module is added in cathodic protection system and protectorate pipe laying line loop, one pumping signal is provided, and it is measured by potential measurement logging modle and records test point A point current potential, by the pipeline current potential for recording cathodic protection system turn-off transient, eliminate the influence of IR drop, accurately obtain pipeline polarization potential value, to evaluate the validity of cathodic protection system.

Description

A kind of cathodic protection system polarization potential measuring instrument and evaluation method
Technical field
The present invention relates to a kind of cathodic protection system measuring instrument and evaluation methods, and in particular to a kind of cathodic protection system Polarization potential measuring instrument and evaluation method.
Background technique
Transport vehicle of the buried pipeline as oil gas, one of critical facility of ground surface works is connection upstream resource under The tie for swimming user, since pipeline is embedded in underground for a long time, over time, due to extraneous soil characteristic and landform sedimentation etc. Situations such as influence of factor, burn into perforation and leakage can occur for pipeline, serious economic loss can be brought to country, pipeline is rotten Erosion not only will cause outside serious economic loss, it can also cause the leakage of harmful substance, pollute the environment, or even also The disaster accident that can cause burst, jeopardizes personal safety.For conveying the long distance pipeline and collection transmission pipe network of natural gas, prevent outside pipeline The use of rotten technology and construction quality are directly related to the safe operation and service life of pipeline.Due to Pipeline Crossing Program area landform Complexity, soil property are multifarious, and buried steel pipeline needs to take different outer anti-corrosion measures.
Cathodic protection is a kind of guard method of control electrochemical metal corrosion, in the battery that cathodic protection system is constituted In, oxidation reaction is concentrated on anode, to inhibit as cathode by the corrosion on protection metal.In buried steel Common two kinds of cathode protecting process are sacrificial protection and impressed current cathodic protection method, anode loss protection in pipeline Method is to be made of a kind of than being electrically connected by the metal or alloy of protection metal current potential more negativity with protected metal, is being electrolysed In liquid, the anode of sacrifice is because relatively more active preferential dissolution, releases electric current for being polarized by protection metal, realize protection;It is additional Current cathodic protection method is to force electron stream to be flowed to from soil by protection gold by external dc electric current and impressed current anode Belong to, makes to be protected metal structure current potential lower than ambient enviroment, impressed current cathodic protection method is mainly for the protection of large size or is in Metal structure in high soil resistivity soil, such as: long defeated buried pipeline, large tank group etc..
Currently, whether evaluation Buried steel pipelines cathodic protection system is effective, if corrosion-resisting function is played, it is main to use The polarization potential of Buried steel pipelines is evaluated, and due to various resistance at electric resistance of soil and holiday, I R drops error sometimes Up to hundreds of thousands of millivolts cause buried pipeline cathodic protection measurement current potential to be distorted completely, influence cathodic protection efficiency evaluation Accuracy.
The measuring instrument of Buried steel pipelines cathodic protection system polarization potential, current China rely primarily on external instrument, Import instrument is mainly made of two parts --- and current interrupter and potential measuring instrument, instrument is expensive than cumbersome, operation Complexity is unfavorable for single carrying and measurement operation;And when being needed when current interrupter and potential measuring instrument measurement polarization potential Clock is synchronous, and two components, which rely on, receives the realization synchronization of satellite GPS signal, and satellite-signal difference or interior often can not realize polarization Potential measurement.
China has the Buried steel pipelines of hundreds of thousands kilometer to have cathodic protection system at present, measures cathodic protection system Polarization potential is the work of a routine, and ordinary multimeter can not measure polarization potential, therefore is badly in need of wanting a kind of light, behaviour Make the instrument that cathodic protection system polarization potential can be accurately measured under convenient, various ambient conditions.
Application publication number CN102337542A applies for publication date 2011.07.19, and entitled " buried metal pipeline cathode is protected Protecting system detection method and device " invention, pass through the synchronous letter of GPS using the rectifier of buried metal pipeline cathode protection system Number control current interrupter periodically turns on and off rectifier and provides pumping signal to buried pipe, utilizes synchronous GPS electricity Pipe ground voltage is turned on and off between pressure measurement data record instrument measurement starting point and measurement point, while to the lock-in tube measured Voltage carries out recording and displaying, to obtain the cathode protection condition of buried pipe.
Summary of the invention
It is an object of the present invention to disclose a kind of cathodic protection system polarization potential measuring instrument and evaluation method, in the present invention Polarization potential measuring instrument is combined current interrupter with measuring instrumentss together, realizes yin by a measurement start button Pole protective current interrupts and measurement polarization potential measuring instrumentss start process of measurement simultaneously, realizes clock synchro measure, no longer according to It realizes that current interrupter is synchronous with the clock of measuring instrumentss by GPS signal, and passes through record cathodic protection system turn-off transient Pipeline current potential eliminates the influence of IR drop, pipeline polarization potential value is accurately obtained, to evaluate the validity of cathodic protection system.
Realizing the technical solution of cathodic protection system polarization potential measuring instrument of the present invention and evaluation method is:
A kind of cathodic protection system polarization potential measuring instrument, the polarization potential measuring instrument inside are equipped with potential measurement and record Module and current interruptions module, the potential measurement logging modle include potential measurement module, data recordin module and delay note Module is recorded, the current interruptions module includes current interruptions switch, is equipped with chip, the core inside the polarization potential measuring instrument Piece connects potential measurement module, data recordin module, delay logging modle, current interruptions switch control terminal, display module and control Molding block, the chip interior are equipped with clock module, and the chip connects power supply, the potential measurement by measurement trigger switch Module connects measurement port and reference potential port, and the data recordin module connects the interface of a connection computer, described to prolong When logging modle connection delay record adjusting controller, the current interruptions switch ends are separately connected an interruptive port, institute Display module connection display board is stated, the control module connects control button.
Further, the panel of the polarization potential measuring instrument is equipped with display board, measurement trigger switch and connection computer Interface, the display board two sides and lower section are equipped with control button, are additionally provided with reference on the polarization potential measuring instrument panel Current potential port, measurement port and two interruptive ports, the polarization potential measuring instrument front end face are equipped with delay record and adjust control Device.
Further, the polarization potential measuring instrument is mounted in a rectangular box, and the cabinet front end face is equipped with and takes Through-hole with handles with for installing delay record adjusting controller.
Two interruptive ports of a kind of cathodic protection system evaluation method, the polarization potential measuring instrument are connected by test pencil Between cathodic protection system and protectorate buried pipeline, the electronics formed in cathodic protection system needs to survey by polarization potential The circuit of protectorate buried pipeline is flowed to after amount instrument, the measurement port of the polarization potential measuring instrument meets test point A by test pencil, The test point A is located among the circuit of cathodic protection system and protectorate buried pipeline, and test point A is close to protectorate pipe laying The reference potential port of line, the polarization potential measuring instrument is inserted into soil, the specific steps are as follows:
1) after completing wiring, the measurement trigger switch of polarization potential measuring instrument is pressed, inside the polarization potential measuring instrument Current interruptions module is run simultaneously with potential measurement logging modle.
2) the current interruptions module opened " logical " cathodic protection system and protectorate pipe laying line loop by N seconds, then Periodic duty is carried out in the way of M seconds pass " disconnected " cathodic protection system and protectorate pipe laying line loop.
3) the potential measurement logging modle measurement data includes A when cathodic protection system is powered to protectorate buried pipeline Point current potential (Von value), the current potential (Voff value) with 4 shutdown transient A point of cathodic protection system, by be delayed logging modle 15, The current potential (Voff value) of A point can be measured after 60-70 milliseconds of delay after cathodic protection system power-off.
4) when not keys interrupt measures, the current potential of multiple groups A point will be recorded for a record period by every N+M seconds Data, and record storage.
5) multiple groups A point potential data is recorded, pipe is evaluated by the current potential (Voff value) of cathodic protection system shutdown transient A point Road polarization potential can accurately remove the influence of IR drop, accurately obtain pipeline polarization potential.
Further, the value of the N is 2, and the value of the M is 1.
Further, the potential measurement logging modle is measured by copper/saturated copper sulphate reference electrode and records test point A Point current potential.
Detailed description of the invention
Fig. 1 is cathodic protection system polarization potential measuring instrument schematic diagram of the present invention;
Fig. 2 is the perspective view of cathodic protection system polarization potential measuring instrument of the present invention;
Fig. 3 is cathodic protection system evaluation method schematic diagram of the present invention;
Fig. 4 is the wiring diagram of cathodic protection system evaluation method of the present invention;
Fig. 5 is the datagram that cathodic protection system evaluation method of the present invention is measured.
The title that each component is marked in figure is as follows:
1, polarization potential measuring instrument;11, chip;111, clock module;12, potential measurement logging modle;13, potential measurement Module;131, measurement port;132, reference potential port;14, data recordin module;141, the interface of computer is connected;15, it is delayed Logging modle;151, delay record adjusting controller;16, current interruptions module;161, current interruptions switch;162, the middle broken ends of fractured bone Mouthful;17, display module;171, display board;18, control module;181, control button;2, trigger switch is measured;3, cabinet;31, Carry handle;32, through-hole;4, cathodic protection system;5, protectorate buried pipeline.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Embodiment: a kind of cathodic protection system polarization potential measuring instrument is equipped with current potential inside the polarization potential measuring instrument 1 Logging modle 12 and current interruptions module 16 are measured, the potential measurement logging modle 12 includes potential measurement module 13, data Logging modle 14 and delay logging modle 15, the current interruptions module 16 include current interruptions switch 161, the polarization potential Chip 11 is equipped with inside measuring instrument 1, the chip 11 connects potential measurement module 13, data recordin module 14, delay record mould Block 15,161 control terminal of current interruptions switch, display module 17 and control module 18 are equipped with clock module inside the chip 11 111, the chip 11 connects power supply by measurement trigger switch 2, and the potential measurement module 13 connects measurement port 131 and ginseng Current potential port 132 is examined, the data recordin module 14 connects the interface 141 of a connection computer, the delay logging modle 15 Connection delay record adjusting controller 151,161 both ends of current interruptions switch are separately connected an interruptive port 162, described Display module 17 connects display board 171, and the control module 18 connects control button 181, by potential measurement logging modle 12 with Current interruptions module 16 is integrated into an instrument, and user is facilitated to carry, potential measurement logging modle 12 and current interruptions module 16 share a chip 11, share a clock module 111 in chip 11, guarantee that the clock in two module operational process is same Step does not need addition GPS receiver signaling module, so that instrument is lighter.
The panel of the polarization potential measuring instrument 1 is equipped with display board 171, measurement trigger switch 2 and connects connecing for computer Mouth 141,171 two sides of display board and lower section are equipped with control button 181, also set on 1 panel of polarization potential measuring instrument There are reference potential port 132, measurement port 131 and two interruptive ports 162,1 front end face of polarization potential measuring instrument is equipped with Delay record adjusting controller 151.
The polarization potential measuring instrument 1 is mounted in a rectangular box 3, and 3 front end face of cabinet, which is equipped with, carries handle 31 record the through-hole 32 of adjusting controller with for installing to be delayed.
Two interruptive ports 162 of a kind of cathodic protection system evaluation method, the polarization potential measuring instrument 1 pass through test pencil It is connected between cathodic protection system 4 and protectorate buried pipeline 5, the electronics formed in cathodic protection system 4 needs to pass through pole The circuit of protectorate buried pipeline 5 is flowed to after change potential measuring instrument 1, the measurement port 131 of the polarization potential measuring instrument 1 passes through Test pencil meets test point A, and the test point A is located among the circuit of cathodic protection system 4 and protectorate buried pipeline 5, test point A Close to protectorate buried pipeline 5, the reference potential port 132 of the polarization potential measuring instrument 1 is inserted into soil, and specific steps are such as Under:
1) after completing wiring, the measurement trigger switch 2 of polarization potential measuring instrument 1 is pressed, in the polarization potential measuring instrument 1 Portion's current interruptions module 16 is run simultaneously with potential measurement logging modle 12.
2) the current interruptions module 16 opened 5 circuit of " logical " cathodic protection system 4 and protectorate buried pipeline by N seconds, Then periodic duty is carried out in the way of 5 circuit of " disconnected " cathodic protection system 4 and protectorate buried pipeline of M seconds pass.
3) 12 measurement data of potential measurement logging modle includes that cathodic protection system 4 is logical to protectorate buried pipeline 5 The current potential (Von value) of A point when electric, the current potential (Voff value) with 4 shutdown transient A point of cathodic protection system record mould by delay Block 15 can measure the current potential (Voff value) of A point after cathodic protection system power-off after 60-70 milliseconds of delay.
4) when not keys interrupt measures, the current potential of multiple groups A point will be recorded for a record period by every N+M seconds Data, and record storage.
5) multiple groups A point potential data is recorded, is evaluated by the current potential (Voff value) of 4 shutdown transient A point of cathodic protection system Pipeline polarization potential can accurately remove the influence of IR drop, accurately obtain pipeline polarization potential: false when cathodic protection system 4 is powered If protective current intensity is I, the current potential V of A point is by the polarization potential and system of pipeline and the electricity of the equivalent resistance R of soil and system Flow the product composition of I, it may be assumed that the energization current potential (Von) of pipeline=pipeline polarization potential+IR;When cathodic protection system 4 disconnects wink Between, the electric current in cathodic protection system 4 goes to zero, and the polarization potential of pipeline does not extend and (about 70 millis that disappear at any time again Second), the current potential at this moment measuring A point is the polarization potential of pipeline, it may be assumed that and pipeline switch-off potential (Voff)=pipeline polarization potential+ IR=pipeline polarization potential+0 × R=pipeline polarization potential+0.
The value of the N is 2, and the value of the M is 1.
The potential measurement logging modle 13 is measured by copper/saturated copper sulphate reference electrode and records test point A point current potential.
The working principle of the present embodiment: by current interrupter together with potential measurement instrument combine, by sharing one piece Chip 11 is controlled, clock module 111 is equipped with inside chip 11, guarantees in operational process, current interruptions module 16 and potential measurement Module 12 is run simultaneously, so that GPS signal receiving module in two instruments of removal, guarantees that instrument is light and small convenient.
The invention has the benefit that
1) current interrupter used in cathodic protection system in buried pipeline and high-precision current potential measuring instrumentss will be evaluated It is combined into a polarization potential measuring instrument, it is easy to carry.
2) the potential measurement logging modle in polarization potential measuring instrument and current interruptions module share a clock, guarantee fortune Clock is synchronous during row, and removes GPS receiver module in two instruments, reduces the weight of instrument.
3) when evaluating cathodic protection system validity, polarization potential measuring instrument can recorde cathodic protection system and disconnect wink Between pipeline current potential, by cathodic protection system disconnect moment pipeline current potential more can accurately reacting pipe polarization potential.

Claims (6)

1. a kind of cathodic protection system polarization potential measuring instrument, which is characterized in that be equipped with electricity inside the polarization potential measuring instrument Position measurement logging modle and current interruptions module, the potential measurement logging modle includes potential measurement module, data record mould Block and delay logging modle, the current interruptions module include current interruptions switch, are equipped with inside the polarization potential measuring instrument Chip, the chip connection potential measurement module, delay logging modle, current interruptions switch control terminal, are shown data recordin module Show that module and control module, the chip interior are equipped with clock module, the chip connects power supply, institute by measurement trigger switch Potential measurement module connection measurement port and reference potential port are stated, the data recordin module connects connecing for a connection computer Mouthful, the delay logging modle connection delay record adjusting controller, the current interruptions switch ends are separately connected in one Interruptive port, the display module connect display board, and the control module connects control button.
2. cathodic protection system polarization potential measuring instrument according to claim 1, which is characterized in that the polarization potential measurement The panel of instrument is equipped with display board, measurement trigger switch and the interface for connecting computer, and the display board two sides are equipped with lower section Control button is additionally provided with reference potential port, measurement port and two interruptive ports, institute on the polarization potential measuring instrument panel It states polarization potential measuring instrument front end face and is equipped with delay record adjusting controller.
3. cathodic protection system polarization potential measuring instrument according to claim 1, which is characterized in that the polarization potential measurement Instrument is mounted in a rectangular box, and the cabinet front end face, which is equipped with, to be carried handle and be used to install delay record adjusting controller Through-hole.
4. a kind of evaluation using cathodic protection system polarization potential measuring instrument as described in claim 1 to cathodic protection system Method, which is characterized in that two interruptive ports of the polarization potential measuring instrument by test pencil be connected to cathodic protection system with Between protectorate buried pipeline, the electronics formed in cathodic protection system needs protected by flowing to after polarization potential measuring instrument The measurement port in the circuit of buried pipeline, the polarization potential measuring instrument meets test point A by test pencil, and the test point A is located at Among the circuit of cathodic protection system and protectorate buried pipeline, test point A is close to protectorate buried pipeline, the polarization potential In the reference potential port insertion soil of measuring instrument, the specific steps are as follows:
1) after completing wiring, the measurement trigger switch of polarization potential measuring instrument, the polarization potential measuring instrument internal current are pressed Interrupt module is run simultaneously with potential measurement logging modle;
2) the current interruptions module opened " logical " cathodic protection system and protectorate pipe laying line loop by N seconds, then pressed M seconds The mode of Zhong Guan " disconnected " cathodic protection system and protectorate pipe laying line loop carries out periodic duty;
3) the potential measurement logging modle measurement data includes A point when cathodic protection system is powered to protectorate buried pipeline Current potential Von value, the current potential Voff value with cathodic protection system (4) shutdown transient A point can be by being delayed logging modle (15) The current potential Voff value of A point is measured after cathodic protection system power-off after 60-70 milliseconds of delay;
4) when not keys interrupt measures, the current potential number of multiple groups A point will be recorded for a record period by every N+M seconds According to, and record storage;
5) multiple groups A point potential data is recorded, pipeline polarization is evaluated by the current potential Voff value of cathodic protection system shutdown transient A point Current potential can accurately remove the influence of IR drop, accurately obtain pipeline polarization potential.
5. the evaluation method of cathodic protection system according to claim 4, which is characterized in that the value of the N is 2, the M's Value is 1.
6. the evaluation method of cathodic protection system according to claim 4, which is characterized in that the potential measurement logging modle It is measured by copper/saturated copper sulphate reference electrode and records test point A point current potential.
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CN110196452A (en) * 2019-06-25 2019-09-03 北京城建勘测设计研究院有限责任公司 Extraordinary great burying underground piping detection device
WO2021062403A1 (en) * 2019-09-27 2021-04-01 Borin F W Automated cathodic protection measurement and communication system and method
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CN114150322B (en) * 2020-09-07 2024-03-08 中国石油化工股份有限公司 Portable auxiliary measuring device for measuring on-off electric potential of pipeline cathodic protection

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