CN106834795A - A kind of high resiliency, corrosion-resistant, wear-resisting Cu Ni Sn alloy preparation methods - Google Patents
A kind of high resiliency, corrosion-resistant, wear-resisting Cu Ni Sn alloy preparation methods Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
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- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
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- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/10—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals with refining or fluxing agents; Use of materials therefor, e.g. slagging or scorifying agents
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- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
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Abstract
The step of a kind of high resiliency of the present invention, corrosion-resistant, wear-resisting Cu Ni Sn alloy preparation methods, preparation method is:Using vacuum induction melting or covering protection formula non-vacuum melting Cu Ni Sn ternary alloy three-partalloys, applying electromagnetic agitation to aluminium alloy is solidified completely in subsequent process of setting, and homogenizing annealing-water-cooled-solid solution-cold deformation-Ageing Treatment is then carried out to cast alloy.A kind of high resiliency of the present invention, corrosion-resistant, wear-resisting Cu Ni Sn alloy preparation methods can crystal grain thinnings, reduce interdendritic away from, eliminate this and be that alloy is microcosmic and gross segregation and ageing strengthening effect is excellent, improve the plastic deformation ability that this is alloy, alloy service life is improved, and solidified middle applying electromagnetic agitation, the degree of segregation in gained as-cast structure is small, easily eliminate, therefore with energy saving, improve production efficiency, the advantage for reducing production cost.
Description
Technical field
The present invention relates to a kind of high resiliency, the preparation method of corrosion-resistant, wear-resisting Cu-Ni-Sn alloys, belong to Cu alloy material
Processing technique field.
Background technology
High strength copper alloy when being most widely used with beryllium-bronze, but beallon distributed in process of production containing beryllium
Compound dust, smog can cause the various organ acute and chronic poisonings of human body, thus beryllium be put into it is the tightest during various industry are poisoned
The pollutant of weight, countries in the world all limit the production home of material containing beryllium surely.The seventies in last century, the U.S. took the lead in having carried out beryllium
The research of bronze substitute material, 3 kinds of Cu-Ni-Sn alloy materials are developed using spinodal Technologies for Heating Processing, and the eighties
Incorporate AMS standards systems.
The domestic research work in the field continued for more than 20 years, but up to the present, many achievements in research are still in real
Test the room stage, the research and development of large scale rod bar product still belong to blank;Especially when Sn contents are higher in Cu-Ni-Sn alloying components,
As-cast structure is the dendrite that there is obvious component segregation, is mainly shown as that liquid alloy crystallizes out the enrichment of Cu, Ni atom first
Dendroid ɑ solid solution, interdendritic is the solid solution for being enriched with solute atoms Sn, and quantity, size (Cu, Ni) not etc.3Sn compounds, thus the difficulty of materials plastic forming is increased, easily induce the micro-flaw in tissue, reduce the fatigue of product
Life-span.
The content of the invention
It is an object of the invention to provide a kind of high resiliency, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, the preparation side
It is that alloy is microcosmic and gross segregation that method can eliminate this, improves the plastic deformation ability that this is alloy, improves alloy service life,
And with energy saving, improve production efficiency, the advantage for reducing production cost.
The purpose of the present invention is achieved through the following technical solutions.
The step of a kind of high resiliency, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, preparation method is:
Step one:The percentage by weight of each component that preparation prepares Cu-Ni-Sn alloys is:Ni 3 ~ 41%, Sn 1 ~ 26%, it is micro-
At least one in secondary element Cr, Mn, Nb, Si, Zr and Ti, and Cr, Mn, Nb, Si, Zr, Ti total amount are 0.03% ~ 0.3%;It is remaining
It is Cu to measure;
Step 2:Above-mentioned alloy is melted using vacuum induction melting mode or using the non-vacuum melting mode of covering protection
Refining, feeding intake is, Cu and Ni adds simultaneously, adds Sn and other trace elements after waiting Cu and Ni to melt and refine again;Poured after melting down
Casting;
Step 3:Apply electromagnetic agitation to aluminium alloy in process of setting to solidify completely, the mixing time of electromagnetic agitation for 20s ~
100s;
Step 4:By above-mentioned cast alloy through homogenizing annealing water-cooled solid solution cold deformation Ageing Treatment.
A kind of high resiliency of the present invention, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, in the step one:Ni and Sn
Weight percent content be: Ni 14~16% ;Sn8.5~10.5%.
A kind of high resiliency of the present invention, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, in the step 2:Control out
Furnace temperature is 1100 ~ 1300 DEG C.
A kind of high resiliency of the present invention, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, in the step 4:, wherein
Homogenize annealing process:840 DEG C × 8h, solid solution treatment process:750 ~ 840 DEG C × 1h, cold deformation:60% ~ 80%, Ageing Treatment work
Skill:350~400℃×(0.5~6h).
Compared with prior art, the beneficial effects of the invention are as follows:
The present invention can solve the problem that the segregation problems of Cu-Ni-Sn As-cast Microstructures, improve the plastic deformation ability that this is alloy,
Alloy service life is improved, product quality and production efficiency is significantly improved, energy saving reduces production cost.Concretely, originally
Invention can crystal grain thinning, reduce interdendritic away from, eliminate this and be that alloy is microcosmic and gross segregation and ageing strengthening effect is excellent, improve
This is the plastic deformation ability of alloy, improves alloy service life, and solidifies middle applying electromagnetic agitation, in gained as-cast structure
Degree of segregation is small, easy elimination, therefore with energy saving, improve production efficiency, the advantage for reducing production cost.
Brief description of the drawings:
Fig. 1 is the alloy microscopic structure of the Cu-Ni-Sn after different capacity electromagnetic agitation in process of setting;Wherein:(a) 0 KW;
(b) 1 KW; (c) 2.5KW; (d) 4 KW
Timeliness hardness curve under the conditions of Fig. 2 difference cold deformations.
Specific embodiment
A kind of high resiliency of the present invention, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, the preparation method
Step is:
Step one:The percentage by weight of each component that preparation prepares Cu-Ni-Sn alloys is:Ni 3 ~ 41%, Sn 1 ~ 26%, it is micro-
At least one in secondary element Cr, Mn, Nb, Si, Zr and Ti, and Cr, Mn, Nb, Si, Zr, Ti total amount are 0.03% ~ 0.3%;It is remaining
It is Cu to measure;
Above-mentioned Ni, Sn selection need to ensure that Cu-Ni-Sn alloys can occur spinodal decomposition;
Preferably, in the step one:The weight percent content of Ni and Sn is: Ni 14~16% ;Sn8.5~10.5%
Step 2:Above-mentioned alloy is melted using vacuum induction melting mode or using the non-vacuum melting mode of covering protection
Refining, feeding intake is, Cu and Ni adds simultaneously, adds Sn and other trace elements after waiting Cu and Ni to melt and refine again;Poured after melting down
Casting;Tapping temperature is controlled for 1100 ~ 1300 DEG C,
Step 3:Apply electromagnetic agitation to aluminium alloy in process of setting to solidify completely, the mixing time of electromagnetic agitation for 20s ~
100s;
In process of setting apply electromagnetic agitation on the one hand can crystal grain thinning, reduce interdendritic away from, reduce solutes accumulation distance, separately
On the one hand the liquid metal temperature gradient in dendritic solidification forward position is distributed more gentle, both reduced what dendrite grew along wheelbase
Speed, also consequently reduces secondary dendrite and more high order dendrite each other to the blockade zone of liquid metal, further delays
With interdendritic solute concentration, slow down the order of severity of alloy branch crystal segregation, suppress even to eliminate the generation of segregation, and for follow-up
Treatment provides advantage.
Step 4:By above-mentioned cast alloy through homogenizing annealing water-cooled solid solution cold deformation Ageing Treatment, wherein homogenization is moved back
Ignition technique:840 DEG C × 8h, solid solution treatment process:750 ~ 840 DEG C × 1h, cold deformation:60% ~ 80%, aging treatment process:350
~400℃×(0.5~6h).
Concretely, percentage by weight during trace element Cr, Mn, Nb, Si, Zr and Ti is added in a kind of alloy of step
For:
Cr 0.03% ~ 0.3%,
Mn 0.03% ~ 0.3%,
Nb 0.03% ~ 0.3%,
Si 0.03% ~ 0.3%,
Zr 0.03% ~ 0.3%,
Ti 0.03%~0.3%。
And add acting as trace element:
Cr:Delaying spinodal decomposition process, improve alloy strength improves the plasticity of quenching aging samples.
Mn:Delay or accelerate alloy aging and strain ageing process, improve optimal aging temp, enhancing hardening effect and
Corrosion resistance in acid.
Nb:The Spinodal of White brass alloy is promoted to decompose, the reinforcing for accelerating its Spinodal to decompose, but also promote simultaneously brilliant
Boundary precipitated phase is grown up.Also the crystal grain of White brass alloy can be refined, improves its intensity and plasticity.
Si:Si after solid solution mainly combines to form Ni with Ni2Si and Ni3Si phases.Due to Ni3Si phases are insoluble in matrix,
Separated out on crystal boundary, occupy the nucleation site of discontinuous precipitation thing, the row core of discontinuous precipitation thing suppressed so as to play, is grown up and not
The effect of continuous sludge front interface movement.And Ni2Si phases are then conversely, after through solution treatment, there is most of Ni2Si phase solid solutions
Oversaturated solid solution is formed in matrix.In ag(e)ing process, the Ni of precipitation2Si phases are played and Ni3Si phases identical is acted on.
Zr:The continuous precipitation process on alloy crystal boundary is effectively postponed, therefore the amplitude modulation of White brass alloy can be effectively facilitated
Decomposable process, and effectively improve the intensity and ductility of the alloy.
Ti:Can refining alloy crystal grain and improve the intensity and plastic property of alloy.When Ti contents are more than 0.3%, Ti energy
The second new phase Ni of generation is combined with the Ni in matrix3Ti, so as to effectively suppress the precipitation of the phases of γ second in alloy, postpones
Hardness to peaking aging time, meanwhile, the growth of cellular structure is inhibited.
Below, it is analyzed in conjunction with specific embodiments;
Cu-Ni-Sn alloys are used in vacuum metling experiment, and its chemical composition is as shown in table 1.Casting after alloy is melting down, in process of setting
The middle electromagnetic agitation for applying varying strength then carries out same treatment, i.e. homogenizing annealing water to solidifying completely to cast alloy
Freeze off molten cold deformation Ageing Treatment, wherein homogenizing annealing process:840 DEG C × 8h, solid solution treatment process:800 DEG C × 1h, cold change
Shape amount:70%, aging treatment process:400℃×(2.5h).
Stirring parameter:The power of agitator of comparative example 1, example 1, example 2 and example 3 is respectively 0 KW, 1
KW, 2.5 KW and 4 KW.The hardness after microstructure homogenizing annealing solution treatment under different electromagnetic agitation power conditions with
And the timeliness hardness under the conditions of different cold deformations is as shown in Fig. 1, table 2 and Fig. 2.
Table 1 is the chemical composition of each test steels(wt%)
Cu | Ni | Sn | Other | |
Example 1 | 74.7 | 15.6 | 8.7 | 1 |
Example 2 | 74.6 | 15.6 | 8.8 | 1 |
Example 3 | 74.8 | 15.7 | 8.5 | 1 |
Comparative example 1 | 74.8 | 15.6 | 8.6 | 1 |
Table 2 is the hardness after homogenizing annealing solution treatment
Electricity stirs power | 0 KW | 1 KW | 2.5 KW | 4 KW |
Vickers hardness | 106.4 | 98.62 | 96.54 | 91.41 |
From the result of example 1 ~ 3:In process of setting apply electromagnetic agitation can crystal grain thinning, reduce interdendritic away from, suppress
The generation of segregation;Under the conditions of identical homogenizing annealing and solution treatment, raised with electromagnetic agitation power, hardness is gradually reduced, coagulated
Gu during apply function composite by electromagnetic stirring, the liquid metal temperature in dendritic solidification forward position, solute concentration distribution can be made uniform, mitigate
Dendritic segregation, in the case where identical homogenizing annealing heat treatment condition is experienced, gained tissue is more uniform, and hardness is relatively low, and
After Ageing Treatment, example hardness reinforcing peak occurs relatively late, and peak value is of a relatively high, timeliness excellent effect.
Claims (5)
1. a kind of high resiliency, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, it is characterised in that:The step of the preparation method
Suddenly it is:
Step one:The percentage by weight of each component that preparation prepares Cu-Ni-Sn alloys is:Ni 3 ~ 41%, Sn 1 ~ 26%, it is micro-
At least one in secondary element Cr, Mn, Nb, Si, Zr and Ti, and Cr, Mn, Nb, Si, Zr, Ti total amount are 0.03% ~ 0.3%;It is remaining
It is Cu to measure;
Step 2:Above-mentioned alloy is melted using vacuum induction melting mode or using the non-vacuum melting mode of covering protection
Refining, feeding intake is, Cu and Ni is added simultaneously, waits Cu and Ni to melt and Sn and trace element are added after refining;Poured after melting down
Casting;
Step 3:Apply electromagnetic agitation to aluminium alloy in process of setting to solidify completely;
Step 4:By above-mentioned cast alloy through homogenizing annealing water-cooled solid solution cold deformation Ageing Treatment.
2. as claimed in claim 1 a kind of high resiliency, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, it is characterised in that:Institute
In stating step one:The weight percent content of Ni and Sn is: Ni 14~16% ;Sn8.5~10.5%.
3. as claimed in claim 1 a kind of high resiliency, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, it is characterised in that:Institute
In stating step 2:It is 1100 ~ 1300 DEG C to control tapping temperature.
4. as claimed in claim 1 a kind of high resiliency, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, it is characterised in that:Institute
In stating step 3:The mixing time of electromagnetic agitation is 20s ~ 100s.
5. as claimed in claim 1 a kind of high resiliency, corrosion-resistant, wear-resisting Cu-Ni-Sn alloy preparation methods, it is characterised in that:,
Each technological parameter in the step 4 is:Homogenizing annealing process:840 DEG C × 8h, solid solution treatment process:750~840℃×
1h, cold deformation:60% ~ 80%, aging treatment process:350~400℃×(0.5~6h).
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CN110629070A (en) * | 2019-10-30 | 2019-12-31 | 江阴华瑞电工科技股份有限公司 | Preparation method of high-elasticity, corrosion-resistant and wear-resistant Cu-Ni-Sn alloy |
CN110777280A (en) * | 2019-11-28 | 2020-02-11 | 安徽实友电力金具有限公司 | Copper-nickel-tin alloy for socket and preparation method thereof |
CN110964942A (en) * | 2019-12-19 | 2020-04-07 | 无锡隆达金属材料有限公司 | Preparation process of high-strength wear-resistant copper alloy pipe |
CN110964943A (en) * | 2019-12-19 | 2020-04-07 | 无锡隆达金属材料有限公司 | Method for producing high-strength copper alloy by adopting semi-continuous casting |
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