CN106827845B - A kind of printing process of 3D bend glass pattern and device - Google Patents
A kind of printing process of 3D bend glass pattern and device Download PDFInfo
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- CN106827845B CN106827845B CN201710086007.3A CN201710086007A CN106827845B CN 106827845 B CN106827845 B CN 106827845B CN 201710086007 A CN201710086007 A CN 201710086007A CN 106827845 B CN106827845 B CN 106827845B
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- bend glass
- pallet
- ink
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- glass
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/40—Printing on bodies of particular shapes, e.g. golf balls, candles, wine corks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
Abstract
The invention discloses a kind of printing process of 3D bend glass pattern and devices, which comprises by being cleaned and being dried to 3D bend glass of whole loadable cleaning machine；Photosensitive-ink is sprayed on the inside of 3D bend glass by 3D bend glass flush coater；The first pallet is moved in intelligence stacking precuring furnace using the first manipulator, precuring is carried out to photosensitive-ink by precuring furnace is intelligently laminated；After 3D bend glass is packed into the second pallet and has installed mask plate additional, photosensitive-ink is transferred on 3D bend glass using 3D bend glass exposure machine；Mask plate after unloading in the second pallet, is being subjected to development cleaning to the 3D bend glass after transfer using optical figuring developing machine；By curing oven curing transfer is intelligently laminated in the photosensitive-ink on 3D bend glass.The present invention realizes the printing of 3D bend glass pattern, and while guaranteeing production yield, also has the advantages that process costs are low, production capacity is high.
Description
Technical field
The present invention relates to 3D curved surface figure print field, in particular to the printing process of a kind of 3D bend glass pattern and dress
It sets.
Background technique
Applied to mobile phone front cover and the glass of rear cover, 2D 2.5D traditional silk-screen mode can be used to complete its decoration
The processing procedure of pattern, however two-sided bent, the four sides song of 3D can only be realized at this stage by following several techniques at present:
1, OCA optical cement composite print technology: this process characteristic is that printing process is first placed on any and OCA optics glue material
On material and the material of attaching structure part compatibility, is completed using planographic technique, then required according to product technology in advance, print
The picture and text brushed are compounded on the transparent configuration part of 3D curved surface by OCA optical cement, but when glass song arc angle is larger, are deposited
In defective workmanship (insurmountable bubble occur), high process cost, yield is lower.
2, ion coloring technology: glass surface quality can be enhanced with ion exchange, glass material is come
It says, it can also be by the way that glass immersion, in nonferrous metal ion salt bath, coloured metal ion replaces glass superficial layer
After other ions, glass is allowed to show corresponding color, but the color of ion coloring technology production is shallower, process costs also compare
Higher, at present in mobile phone industry, only some luxury brands are being used.
3, pad printing technology: pad printing technology is that the important means of curved surface printing is handled in Traditional Printing Industry
One of.Pad printing will need the manuscript printed to be replicated in formation storage ink tank on bat printing template first, scrape and coat on storage ink tank
After the ink of required color, by there is the shift printing rubber head of adsorption function, bat printing template is store the ink in ink tank and is adsorbed
And it is transferred in 3D bend glass lid surface, so that it may obtain the final required fine graph-text content of product, but exist
Printing precision is more difficult to control, high process cost, the lower problem of yield.
4, the production for having notable difference laser engraving ink technology: is required for some special ink layers or composition
Product, when producing 3D curved surface cover board, the ink technology that contactless laser engraving has also been introduced is come for cover-plate glass manufacturing enterprise
The surface picture and text printing treatment link of completion cover board, but high process cost, and production capacity is low.
Thus the prior art could be improved and improve.
Summary of the invention
Place in view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of prints of 3D bend glass pattern
Brush method and device also has the advantages that process costs are low, production capacity is high while guaranteeing production yield.
In order to achieve the above object, this invention takes following technical schemes:
A kind of printing process of 3D bend glass pattern comprising following steps:
A, 3D bend glass is loaded into the first pallet, 3D bend glass is cleaned by whole loadable cleaning machine
And it is dry；
B, the first pallet is delivered in 3D bend glass flush coater by the first transport mechanism, is existed by 3D bend glass flush coater
Photosensitive-ink is sprayed on the inside of 3D bend glass；
C, the first pallet is delivered on the first pan feeding induction position by first transport mechanism, and will using the first manipulator
First pallet is moved in intelligence stacking precuring furnace, carries out precuring to photosensitive-ink by precuring furnace is intelligently laminated；
D, it after the first pallet-changing that will load 3D bend glass is the second pallet and has installed mask plate additional, is passed by second
It send mechanism that the second pallet is delivered in 3D bend glass exposure machine, is turned the pattern on mask plate by 3D bend glass exposure machine
On print to 3D bend glass；
E, by mask plate from the second pallet unload after, using optical figuring developing machine to the 3D bend glass after transfer
Carry out development cleaning；
F, using third transport mechanism that 3D is bent after the second pallet-changing that will load 3D bend glass is third pallet
Surface glass is delivered on the second pan feeding induction position, and third pallet is moved to intelligence stacking curing oven using the second manipulator
In, the photosensitive-ink being needed on 3D bend glass is solidified by curing oven is intelligently laminated；
G, third pallet is sent out into intelligence stacking curing oven by third transport mechanism, is completed after by the unloading of third pallet
The printing of 3D bend glass pattern.
In the printing process of the 3D bend glass pattern, the step B includes:
B1, the first pallet for having loaded 3D bend glass is delivered to 3D bend glass flush coater by the first transport mechanism
In；
The nozzle at high speeds of B2,3D bend glass flush coater is mobile, sprays photosensitive-ink on the inside of 3D bend glass.
Preferably, the movement speed of the nozzle is 4-6m/s.
In the printing process of the 3D bend glass pattern, the step D includes:
D1, the intensity and irradiation distance that light source is adjusted according to photosensitive-ink；
D2, the 3D bend glass that photosensitive-ink is coated with using light source irradiation, make photosensitive-ink be transferred to 3D bend glass
On.
Preferably, the illumination of the light source is 180~220 mW/cm2, the exposure of the photosensitive-ink after transfer is 650
~780 mJ/cm2。
In the printing process of the 3D bend glass pattern, the step E includes:
Developer solution and the photosensitive-ink for needing to remove occur for spraying developer solution on E1, the 3D bend glass after transfer
Chemical reaction, is removed from 3D bend glass；
E2, surface clean is carried out to coating the 3D bend glass after developer solution.
Preferably, the developer solution is the sodium carbonate liquid that mass concentration is 0.8%~1.2%, and developer pressure when development is
0.15~0.3Mpa.
Preferably, the temperature of the precuring is 70-80 DEG C, and the time of the precuring is 8-10min.
Preferably, the cured temperature is 150-180 DEG C, and the cured time is 25-30min.
A kind of printing equipment of 3D bend glass pattern comprising:
Whole loadable cleaning machine, for 3D bend glass to be cleaned and dried, the 3D bend glass is loaded into
In first pallet；
3D bend glass flush coater, for spraying photosensitive-ink on the inside of 3D bend glass；
Intelligence stacking precuring furnace, for carrying out precuring to photosensitive-ink；
3D bend glass exposure machine, for photosensitive-ink to be transferred to 3D bend glass；
Optical figuring developing machine, for carrying out development cleaning to the 3D bend glass after transfer；
Intelligence stacking curing oven, for solidifying to the photosensitive-ink being needed on 3D bend glass.
Compared to the prior art, the printing process of 3D bend glass pattern provided by the invention and device, the method packet
It includes: 3D bend glass is loaded into the first pallet, by being cleaned and being done to 3D bend glass of whole loadable cleaning machine
It is dry；The first pallet for having loaded 3D bend glass is delivered in 3D bend glass flush coater by the first transport mechanism, by 3D curved surface
Glass-coating machine sprays photosensitive-ink on the inside of 3D bend glass；First transport mechanism will load the of 3D bend glass
One pallet is delivered on the first pan feeding induction position, and the first pallet is moved to intelligence stacking precuring furnace using the first manipulator
In, precuring is carried out to photosensitive-ink by precuring furnace is intelligently laminated；It is in the first pallet-changing that will load 3D bend glass
Second pallet, is delivered in 3D bend glass exposure machine by the second pallet and after having installed mask plate additional by the second transport mechanism, by
Pattern on mask plate is transferred on 3D bend glass by 3D bend glass exposure machine；Mask plate is being unloaded from the second pallet
Afterwards, development cleaning is carried out to the 3D bend glass after transfer using optical figuring developing machine；The of 3D bend glass will loaded
Two pallet-changings be third pallet after, using third transport mechanism by 3D bend glass be delivered to the second pan feeding induction position on, and
Third pallet is moved in intelligence stacking curing oven using the second manipulator, by curing oven is intelligently laminated to being needed on 3D curved surface
Photosensitive-ink on glass is solidified；The third pallet for being mounted with the 3D bend glass after solidifying is passed by third transport mechanism
Intelligence stacking curing oven is sent out, the printing of 3D bend glass pattern is completed after by the unloading of third pallet.The present invention realizes 3D
The printing of bend glass pattern, and have the characteristics that production yield is high, at low cost, production capacity is high, while the photosensitive-ink used
It for water solubility, not can cause environmental pollution, while printing process provided by the invention and device are equally applicable to 2D 2.5D
3D it is two-sided bent and four sides song 3D bend glass, have the characteristics that have a wide range of application.
Detailed description of the invention
Fig. 1 is the printing process flow chart of 3D bend glass pattern provided by the invention.
Fig. 2 is the specific flow chart of the step S2 in the printing process of 3D bend glass pattern provided by the invention.
Fig. 3 is the specific flow chart of the step S4 in the printing process of 3D bend glass pattern provided by the invention.
Fig. 4 is the specific flow chart of the step S5 in the printing process of 3D bend glass pattern provided by the invention.
Fig. 5 is the structural schematic diagram of the printing equipment of 3D bend glass pattern provided by the invention.
Fig. 6 is the signal letter of 3D bend glass flush coater in the printing equipment of 3D bend glass pattern provided by the invention
Figure.
Fig. 7 is the side structure of 3D bend glass flush coater in the printing equipment of 3D bend glass pattern provided by the invention
Schematic diagram.
Fig. 8 is the diagrammatic cross-section of C-C in Fig. 7.
Fig. 9 is the first pallet of 3D bend glass flush coater in the printing equipment of 3D bend glass pattern provided by the invention
The structural schematic diagram of 3D bend glass is installed.
Figure 10 is the signal of the 3D bend glass exposure machine in the printing equipment of 3D bend glass pattern provided by the invention
Schematic diagram.
Figure 11 is that 3D bend glass is packed into the second pallet in the printing equipment of 3D bend glass pattern provided by the invention
Structural schematic diagram.
Figure 12 is the schematic diagram of the second pallet light filling in the printing equipment of 3D bend glass pattern provided by the invention.
Specific embodiment
The present invention provides printing process and the device of a kind of 3D bend glass pattern, while guaranteeing production yield, also
Have the advantages that process costs are low, production capacity is high.
To make the purpose of the present invention, technical solution and effect clearer, clear and definite, right as follows in conjunction with drawings and embodiments
The present invention is further described.It should be appreciated that described herein, specific examples are only used to explain the present invention, is not used to
Limit the present invention.
Referring to Fig. 1, a kind of printing process of 3D bend glass pattern provided by the invention, includes the following steps:
S1,3D bend glass is loaded into the first pallet, the progress by whole loadable cleaning machine to 3D bend glass
Cleaning and drying；
First pallet is delivered in 3D bend glass flush coater by S2, the first transport mechanism, by 3D bend glass flush coater
Photosensitive-ink is sprayed on the inside of 3D bend glass；
First pallet is delivered on the first pan feeding induction position, and utilizes the first manipulator by S3, first transport mechanism
First pallet is moved in intelligence stacking precuring furnace, precuring is carried out to photosensitive-ink by precuring furnace is intelligently laminated；
It S4, in the first pallet-changing that will load 3D bend glass is the second pallet and after having installed mask plate additional, by second
Second pallet is delivered in 3D bend glass exposure machine by transport mechanism, by 3D bend glass exposure machine by the pattern on mask plate
It is transferred on 3D bend glass；
S5, by mask plate from the second pallet unload after, using optical figuring developing machine to the 3D curved surface glass after transfer
Glass carries out development cleaning；
S6, after the second pallet-changing that will load 3D bend glass is third pallet, using third transport mechanism by 3D
Bend glass is delivered on the second pan feeding induction position, and third pallet is moved to intelligence stacking curing oven using the second manipulator
In, the photosensitive-ink being needed on 3D bend glass is solidified by curing oven is intelligently laminated；
S7, third pallet is sent out into intelligence stacking curing oven by third transport mechanism, it is complete after by the unloading of third pallet
At the printing of 3D bend glass pattern.
Specifically, in the step S1, by 3D bend glass to be processed is manually loaded into mating make with glass sucking pen
In first pallet, and the first pallet for having loaded 3D bend glass is delivered to whole loadable cleaning machine by feed zone
In.4 groups of suckers are provided in first pallet, every group of sucker includes at least two suckers, is adsorbed simultaneously by four groups of suckers same
One workpiece (i.e. 3D bend glass), it is ensured that when high-pressure wash and spraying, workpiece will not be subjected to displacement, and improve the reliability of work.
Whole printing production line is to automate mobile production line, and 3D bend glass is being produced with the speed of 1.8-2.4m/min
It is slowly navigated on line in each mechanism on production line, to can reach the purpose of automatic batch production.
In the step S1, after the first pallet enters whole loadable cleaning machine, cleaning machine spray 15M Ω or more than
Pure water, and surface clean is carried out to 3D bend glass by way of middle high-pressure spray, and water is cut by air knife after the completion of cleaning
3D bend glass surface is dried in mode, will be mounted with 3D bend glass by the first transport mechanism after the completion of drying
First pallet is delivered in subsequent processing.
In the step S2, the first pallet of cleaned 3D bend glass is delivered to 3D curved surface by the first transport mechanism
After in glass-coating machine, the first pallet is still slowly moved ahead with the speed of 1.8-2.4m/min, the 3D bend glass flush coater
The travel speed of cooperation 3D bend glass sprays photosensitive-ink on the inside of 3D bend glass, after the completion of spraying, passes by first
Mechanism is sent to be delivered in next production process, convenient and simple, full-automation production, it is ensured that the precision of spraying.
When it is implemented, referring to Fig. 2, the step S2 includes:
S21, the first pallet for having loaded 3D bend glass is delivered to 3D bend glass flush coater by the first transport mechanism
In；
The nozzle at high speeds of S22,3D bend glass flush coater is mobile, sprays photosensitive-ink on the inside of 3D bend glass.
Wherein, the conveying direction of the first transport mechanism and the moving direction of nozzle are vertical in the xy plane, make photosensitive-ink
More evenly.Specifically, the nozzle is uniformly sprayed photosensitive-ink atomization constant pressure in 3D curved surface with higher movement speed
Glass inner side, and cooperate the travel speed of 3D bend glass, miss the thickness control of photosensitive-ink in 8-25 μm, and by thickness
In 1 μm, effective workspace of the flush coater is wider for difference control, and input and output material width is 700mm, and effective machining is
500mm guarantees the thickness of spraying ink, it is preferred that the movement speed of the nozzle is 4-6m/s, and the spray pressure of flush coater is
0.2~0.3Mpa, in the present embodiment, the travel speed of the 3D bend glass is 2m/s, and the movement speed of the nozzle is 5m/
S, the spray pressure of the flush coater are 0.3Mpa.
In addition, photosensitive-ink used in the present invention is water solubility, it can be directly dissolved in water, prestige will not be caused to environment
The side of body.
Please continue to refer to Fig. 1, in the step S3, the first pan feeding induction is provided with sensing device on position, first
When pallet is delivered on the first induction position, sensing device senses the first pallet and issues control signal the first manipulator of control will
First pallet is moved in intelligence stacking precuring furnace, and specifically, first pallet is placed on the baking of precuring furnace
In case, the intelligence stacking precuring furnace is stepped construction, carries out the sender that top goes out, lower part is sent using three axle robert
Formula, the first pallet that will have loaded 3D bend glass in cycles carry out precuring, and circulation time is short, and a beat only needs
20 seconds, the temperature of precuring can be set according to different colours photosensitive-ink, and specially 70-80 DEG C, the time of precuring is 8-
10min, in the present embodiment, the temperature of the precuring is 75 DEG C, and the time of precuring is 8min.
In addition, being furnished with weak air exhausting device in the intelligence stacking precuring furnace, to reach the equilibrium of adjustment in-furnace temperature
The purpose of property is, it can be achieved that ± 2 DEG C of temperature is adjusted, and the cleanliness in furnace reaches hundred grades, after completing precuring, described first
Manipulator removes tray outside intelligence stacking precuring furnace, and is delivered in subsequent processing.
It, need to be by manually using glass sucking pen by the 3D bend glass of precuring before the step S4 please continue to refer to Fig. 1
It unloads, and is fitted into suitable for the second pallet of 3D bend glass exposure machine, and installed mask plate additional from the first pallet, it is described to cover
Diaphragm plate pattern as needed is made, and for the manufactured light shield according to the photobehavior of ink, can expose the pattern needed out,
3D bend glass after the mask plate and ink-jet is in close contact, and so as to be exposed using 3D bend glass exposure machine, will be needed
Pattern be printed on 3D bend glass.
Furthermore, it is understood that being provided with the first artificial behaviour between the intelligence stacking precuring furnace and 3D bend glass exposure machine
Make platform, for providing artificial replacement pallet and installing the platform of mask plate additional.
When it is implemented, referring to Fig. 3, the step S4 includes:
S41, the intensity and irradiation distance that light source is adjusted according to photosensitive-ink；
S42, the 3D bend glass that photosensitive-ink is coated with using light source irradiation, make photosensitive-ink be transferred to 3D bend glass
On.
Specifically, the 3D bend glass exposure machine uses source of parallel light, and adjusts light source by different photosensitive-inks
The speed of service of intensity, irradiation distance and 3D bend glass come realize figure transfer；The light source is low temperature parallel formula light
Source, wavelength are designed according to ink characteristics, including single band, multiband, mixing wave band etc..
When it is implemented, the illumination of the light source is 180~220 mW/cm2, the exposure of the photosensitive-ink after transfer is
650~780 mJ/cm2。
Before the step S5, after the completion of transfer, by manually by the second pallet end to the second manual operation platform, and will
It after mask plate and the second pallet uninstall, send into subsequent processing, second station is set to the exposure of 3D bend glass
Between machine and optical figuring developing machine.
In the step S5, development cleaning refers to that the ink removed to needs is chemically reacted, removed, and then carries out table
Face cleaning, the part left are that 3D bend glass carries out motif.
When it is implemented, referring to Fig. 4, the step S5 includes:
Developer solution and the photosensitive-ink for needing to remove occur for spraying developer solution on S51, the 3D bend glass after transfer
Chemical reaction, is removed from 3D bend glass；
S52, surface clean is carried out to coating the 3D bend glass after developer solution.
Specifically, the developer solution is the sodium carbonate liquid that mass concentration is 0.8%~1.2%, developer pressure when development
For 0.15~0.3Mpa, guarantee 3D bend glass clean up and pattern it is clean and tidy.
Before the step S6, manually with glass sucking pen by the 3D bend glass to have developed be loaded into third pallet come into
Row solidifies behind surface, is provided with the artificial station of third between the optical figuring developing machine and intelligence stacking curing oven, is used for
It carries out manually replacing pallet, in the present invention, first pallet and third pallet can be general, and second pallet is transfer interpreter
Purpose-made pallet must have the function of being positioned to mask plate.
In the step S6, the second pan feeding induction is provided with sensing device on position, is delivered to second in third pallet
When incuding on position, sensing device senses third pallet and issues control signal the second manipulator of control and is moved to third pallet
In intelligence stacking curing oven, specifically, the third pallet is placed in the baking box of curing oven, and the intelligence stacking is solid
Change furnace is stepped construction, using three axle robert carry out top go out, the transmission mode sent of lower part, in cycles will load 3D
The third pallet of bend glass is solidified, and circulation time is short, and a beat only needs 20 seconds, and cured temperature can be according to difference
Color receptor ink set, specially 150-180 DEG C, time of precuring are 25-30min, in the present embodiment, the precuring
Temperature be 165 DEG C, time of precuring is 25min.
In the step S7, the unloading of third pallet is also artificial unloading, using glass sucking pen by 3D bend glass from the
After being sucked out in three pallets, that is, complete the printing of 3D bend glass pattern.
Based on the above method, the present invention also correspondingly provides a kind of printing equipment of 3D bend glass pattern, please refers to figure
5 comprising:
Whole loadable cleaning machine 10, for 3D bend glass to be cleaned and dried；The 3D bend glass loads
In the first pallet；
3D bend glass flush coater 20, for spraying photosensitive-ink on the inside of 3D bend glass；
Intelligence stacking precuring furnace 30, for carrying out precuring to photosensitive-ink；
3D bend glass exposure machine 40, for photosensitive-ink to be transferred to 3D bend glass；
Optical figuring developing machine 50, for carrying out development cleaning to the 3D bend glass after transfer；
Intelligence stacking curing oven 60, for solidifying to the photosensitive-ink being needed on 3D bend glass.
Since the printing process of 3D bend glass pattern being described in detail above, details are not described herein.
Fig. 6, Fig. 7, Fig. 8 and Fig. 9 are please referred to, 3D bend glass flush coater provided by the invention includes 21 He of coating machine main body
First pallet 11, every one first pallet 11 can place several 3D bend glasses.Spray booth is provided on the coating machine main body 21
211, the first transport mechanism (unlabeled in figure), the first driving mechanism (unlabeled in figure), control cabinet 214, spraying mechanism 215,
Water recycles cleaning mechanism 216.
First driving mechanism is for driving first transport mechanism to convey the first pallet 11, the spraying mechanism
215 spray photosensitive-ink for the 3D bend glass on the first pallet 11, and the water circulation cleaning mechanism 216 is scattered for cleaning
Penetrate the photosensitive-ink on 211 side wall of spray booth.
The spraying mechanism 215 includes photosensitive-ink tank 2151, grug transportation tube (not shown) and nozzle 5152, the sense
Gloss oil ink tank 2151 is connected to by grug transportation tube with nozzle 5152；First driving mechanism couples with the first transport mechanism, described
First transport mechanism is located at the lower part of spray booth 211, and the nozzle 5152 is located at the middle and upper part of spray booth 211, the photosensitive oil
Ink is housed, when spraying operation, under the jet action of pressure-air, ink is endlessly flowed through grug transportation tube in ink tank 2151
Enter nozzle 5152, ink and pressure-air mix, and spray to product after atomization.The water circulation cleaning mechanism 216 is located at first
The lower section of transport mechanism removes the ink being scattered on 211 side wall of spray booth clean.
The present invention places several 3D bend glasses by the first pallet 11, and by the first transport mechanism automatically by the first pallet
11 are sent into spray booth 211, are sprayed automatically by spraying mechanism 215, primary sprayable 3D bend glass quantity is more, and automatic
It is turned into industry, greatly improves work efficiency.
Please continue to refer to Fig. 6 to Fig. 8,3D bend glass flush coater of the invention further includes for driving nozzle 5152 mobile
Make uniform second driving mechanism (unlabeled in figure) of the photosensitive-ink on 3D bend glass, the nozzle 5152 and the second driving
Mechanism is fixed.
Second driving mechanism includes linear motor 2171 and guided way (not shown), the linear motor 2171
It is set on guided way, the nozzle 5152 and linear motor 2171 are fixed.The torque of the linear motor 2171 is big, makes nozzle
5152 under the driving of large torque linear motor 2171 high-speed cruising, the speed of service be 4~6m/s, ensure that the uniform of spraying
Property, ink thickness homogeneity error is less than 1 μm.
By the visual angle of Fig. 6, the first driving mechanism send the first pallet 11 to right side, linear motor from the left side of pipeline
2171 traffic directions are vertical with 11 traffic direction of the first pallet of product is loaded with, before 2171 mover of linear motor is with nozzle 5152
High-speed cruising afterwards realizes spraying operation.
Further, whether have product to be painted for detecting spraying area first be provided on the coating machine main body 21
Detection module (not shown) has product to be painted when detecting spraying area, spraying mechanism 215 is made to start to work, when detection is sprayed
Applying region does not have product to be painted, so that spraying mechanism 215 is stopped working, prevents photosensitive-ink from wasting.
Also referring to Fig. 9, first pallet 11 includes the first tray body 111, in first tray body 111
Be provided with it is several for accommodating the first grooves (unlabeled in figure) of 3D bend glass 112, be provided in first groove to
Few one group for adsorbing the sucker 113 of 3D bend glass 112.
When it is implemented, the quantity of first groove is 15, i.e., 15 workpiece can be placed on each first pallet 11,
Primary sprayable 15 products, greatly improve work efficiency.
Further, 4 groups of suckers 113 are provided in each first groove, every group of sucker 113 includes at least two suckers
113, same workpiece (i.e. 3D bend glass) is adsorbed simultaneously by four groups of suckers 113, it is ensured that when high pressure painting, position will not occur for workpiece
It moves, improves the reliability of work.Preferably, every group of sucker 113 includes three suckers 113, keep absorption of workpieces more stable.
Please continue to refer to Fig. 6 to Fig. 8, in 3D bend glass flush coater of the invention, the top of the spray booth 211 is set
It is equipped with dustless blower 218.Extraneous gas is pressed into spray booth 211 by the dustless blower 218 after filtering, in spray booth 211
Air-flow from the top down, while guaranteeing cleanliness in spray booth 211, prevents spraying ink from entering linear motor 2171, influences
The service life of linear motor 2171.
First transport mechanism includes several first transmission axles 2121 disposed in parallel, and first driving mechanism includes
First conveyer belt and for drive the first transmission axle 2121 rotation conveying the first pallet 11 the first driving motor 2131；Described
One driving motor 2131 is coupled by the first conveyer belt with the first transmission axle 2121.Several first transmission axles 2121 disposed in parallel
Pipeline is formed, first conveyer belt can be that belt is driven when the work of the first driving motor 2131 by the first conveyer belt
The rotation of first transmission axle 2121, transmits the first pallet 11.In the present embodiment, first transmission axle of the first driving mechanisms control
2121 speed is 2.4m/s, per minute can be with 4 the first pallets of flowing water if 11 center spacing of adjacent first pallet is 0.6m
11。
Please continue to refer to Fig. 6 to Fig. 8, the water circulation cleaning mechanism 216 includes sink 2161, perfusion tube, spray tube
2163 and for making spray tube 2163 spray the spray pump (not shown) of clear water, the spray pump is set on perfusion tube,
The perfusion tube is connected to spray tube 2163, and the spray tube 2163 is set on the side wall of spray booth 211 and is located at described the
The lower section of one transport mechanism, the i.e. water outlet of spray tube 2163 are lower than workpiece, and spray pressure very little, only 100Pa, it is ensured that
Water will not be sprayed on workpiece.
In the present embodiment, spray tube 2163 is scattered in spray booth in the circular circle of 211 surrounding of spray booth, spraying operation
The ink of 211 surroundings is taken away by the water that spray tube 2163 sprays, and the residual of 211 ink of chamber spray booth is greatly reduced, and reduces pollution
While, improve spraying yield.The sink 2161 is located at the lower section of spray tube 2163, and directly recycling contains photosensitive-ink
Water.
A kind of 3D bend glass flush coater in order to better understand the present invention, below in conjunction with Fig. 6 to Fig. 9 to of the invention
3D bend glass flush coater is described in detail:
The 3D bend glass cleaned up (cover-plate glass of such as mobile phone) 112 is first placed in the first pallet with glass sucking pen
11.On each first pallet 11 there are 15 workpiece to place position (i.e. the first groove), be evenly equipped on each placement position 4 groups it is self-priming
Sucker 113 guarantees 3D bend glass 112 in process not for adsorbing the 3D bend glass 112 for being put into the first pallet 11
It can drift about.
Then the first pallet 11 is placed on the pipeline that the first transmission axle 2121 is formed, it is even by the first transmission axle 2121
Speed rotation runs 11 average rate of the first pallet, and passes through below nozzle 5152 into spray booth 211.Nozzle 5152 is in straight-line electric
High-speed cruising under the driving of machine 2171 sprays to photosensitive-ink on 3D bend glass 112, in spraying process, the first transmission
Axis 2121 remains a constant speed the state of rotation, sends out the first pallet 11 and enters subsequent processing.
15 3D bend glasses 112 for being less than or equal to 7 inch can be placed in the present embodiment, on the first pallet 11 every time, this
The spraying of 15 pieces of products once may be implemented in sample.11 movement speed of the first pallet is 2.4m/s, adjacent first pallet 11 when production
Center spacing is 0.6m, per minute can be with 4 the first pallets 11 of flowing water, therefore completes the spray of 15*4=60 piece 3D bend glass 112
Apply operation.Also, the first driving motor 2131, watt level of the revolving speed of linear motor 2171, paint spray pump etc. can pass through behaviour
Make panel 201 to be configured.
Figure 10 and Figure 11 are please referred to, 100 exposure machine of 3D bend glass provided by the invention includes exposure machine ontology 41 and
Two pallets 42, every one second pallet 42 can place several 3D bend glasses 100.Exposure room is provided on the exposure machine ontology 41
44, the second transport mechanism (unlabeled in figure), third driving mechanism (unlabeled in figure) and control cabinet 414.
The third driving mechanism couples with the second transport mechanism, and the third driving mechanism is passed for driving described second
It send mechanism to convey the second pallet 42, is provided in the exposure room 44 for exposing the photosensitive-ink on 3D bend glass 100
Exposure light source 43, second transport mechanism is located at the lower part of exposure room 44；The exposure light source 43 is located at exposure room 44
Top.
The present invention by placing several 100 cover boards of 3D bend glass in the second pallet 42, and by the second transport mechanism from
It is dynamic that second pallet 42 is sent into exposure room 44,100 cover board of 3D bend glass is irradiated by exposure light source 43, makes 3D bend glass
Image transfering process is completed in photosensitive-ink exposure on 100, can once be exposed to muti-piece 3D bend glass 100 and is turned into automatically
Industry greatly improves work efficiency, and reduces human cost.
Also referring to Figure 12, in 100 exposure machine of 3D bend glass of the invention, second pallet 42 includes second
Tray body 421 is provided in second tray body 421 several for accommodating the second grooves of 3D bend glass 100, institute
It states and is provided with mask plate 423 in the second groove.The figure of transfer in need is set on the mask plate 423, passes through exposure light source
43 the second pallets 42 of irradiation are exposed the photosensitive-ink of 3D bend glass 100 and complete image transfer.
When it is implemented, mask plate 423 and 3D bend glass 100 use identical material, reduce mask plate 423 at
This.The exposure light source 43 includes several UV LED light disposed in parallel, with low in energy consumption, the service life is long, free of contamination spy
Point.The quantity of second groove is 15, i.e., can place 15 workpiece on each second pallet 42, can once expose 15 productions
Product greatly improve work efficiency.
Since the light of UV LED light transmitting is the directional light with 100 cover board central vertical of 3D bend glass, and 3D cover board
The surrounding periphery of glass is all curved surface, and light income can be less than center on curved surface, be easy to cause periphery ink because of light income deficiency
And it is easy to fall off.Present invention employs be provided with what several were used to for exposure light source 43 being emitted in the second tray body 421
Light reflexes to the light filling inclined-plane 422 on the periphery of 3D bend glass 100, by the light filling inclined-plane 422 by vertical light line reflection extremely
In the photosensitive-ink on the surrounding periphery of 3D cover-plate glass, increase the light income on 3D cover-plate glass periphery, to avoid periphery ink
It falls off because of light income deficiency.
Preferably, the light filling inclined-plane 422 is the one side of prismatic reflector block, such as triangular prism shaped reflector block, thus one
The prismatic reflector block of block can provide simultaneously light filling inclined-plane 422 for two neighboring groove.When it is implemented, triangular prism shaped reflector block
Reflective surface is mirror surface, and non-reflective surface is rough surface, in order to which prismatic reflector block and pallet 42 reliably bond.More preferably, institute
The surrounding for stating groove is each provided with a prismatic reflector block, obtain each curved surface on 100 periphery of 3D bend glass can stronger
Light, and two neighboring groove share one piece of prismatic reflector block save material while reaching light filling light intensity.
Please continue to refer to Figure 10, second transport mechanism includes several second transmission axles 431 disposed in parallel, and described
Three driving mechanisms include the second conveyer belt and the second driving electricity for driving the second transmission axle 431 rotation the second pallet 42 of conveying
Machine；Second driving motor is coupled by the second conveyer belt (not shown) with the second transmission axle 431.It is several to be arranged in parallel
The second transmission axle 431 form pipeline, second conveyer belt can be belt, when the work of the second driving motor, by the
Two conveyer belts drive the rotation of the second transmission axle 431, transmit the second pallet 42.In the present embodiment, the third driving mechanisms control
The speed of second transmission axle 431 is 2.4m/s, per minute can be 4 with flowing water if 42 center spacing of adjacent second pallet is 0.6m
Second pallet 42, has greatly improved working efficiency.
A kind of 100 exposure machine of 3D bend glass in order to better understand the present invention, following result figure 10 to Figure 12 is to this
100 exposure machine of 3D bend glass of invention is described in detail:
The cover-plate glass (cover-plate glass of such as mobile phone) of good opinion light ink is sprayed after precuring, with glass sucking pen merging the
In second groove of two pallets 42, then, it is placed in mask plate 423 with glass sucking pen again on the cover board, then by the second pallet 42
It is placed on the pipeline of the second transmission axle 431 formation, at the uniform velocity being rotated by the second transmission axle 431 transports 42 average rate of the second pallet
Row, and enter in exposure room 44, when the second detection module has detected cover board to be exposed, unlatching is exposed.In exposure process
In, the second transmission axle 431 remains a constant speed the state of rotation, sends out the second pallet 42 and enters subsequent processing.
15 3D bend glasses 100 for being less than or equal to 7 inch can be placed in the present embodiment, on the second pallet 42 every time, this
The exposure of 15 pieces of products once may be implemented in sample.42 movement speed of the second pallet is 2.4m/s, adjacent second pallet 42 when production
Center spacing is 0.6m, per minute can be with 4 the second pallets 42 of flowing water, therefore completes the exposure of 15*4=60 piece 3D bend glass 100
Light operation.Also, revolving speed, watt level of exposure light source of the second driving motor etc. can be set by operation panel 401
It sets.
In conclusion the present invention realizes the printing of 3D bend glass pattern, and high, at low cost with production yield,
The high feature of production capacity, while the photosensitive-ink used is water solubility, not can cause environmental pollution, while print provided by the invention
Brush method and device be equally applicable to 2D 2.5D 3D is two-sided bent and four sides song 3D bend glass, with the spy that has a wide range of application
Point.The artificial degree of participation of the present invention is few, and intelligence degree is high.
It, can according to the technique and scheme of the present invention and its hair it is understood that for those of ordinary skills
Bright design is subject to equivalent substitution or change, and all these changes or replacement all should belong to the guarantor of appended claims of the invention
Protect range.
Claims (9)
1. a kind of printing process of 3D bend glass pattern, which comprises the steps of:
A, 3D bend glass is loaded into the first pallet, 3D bend glass is cleaned and done by whole loadable cleaning machine
It is dry；
B, the first pallet is delivered in 3D bend glass flush coater by the first transport mechanism, by 3D bend glass flush coater in 3D song
Photosensitive-ink is sprayed on the inside of surface glass；
C, the first pallet is delivered on the first pan feeding induction position by first transport mechanism, and utilizes the first manipulator by first
Pallet is moved in intelligence stacking precuring furnace, carries out precuring to photosensitive-ink by precuring furnace is intelligently laminated；
D, after the first pallet-changing that will load 3D bend glass is the second pallet and has installed mask plate additional, by the second conveyer
Second pallet is delivered in 3D bend glass exposure machine by structure, is transferred to the pattern on mask plate by 3D bend glass exposure machine
On 3D bend glass；
E, after being unloaded in the second pallet, the 3D bend glass after transfer is carried out using optical figuring developing machine by mask plate
Development cleaning；
F, after the second pallet-changing that will load 3D bend glass is third pallet, using third transport mechanism by 3D curved surface glass
Glass is delivered on the second pan feeding induction position, and third pallet is moved in intelligence stacking curing oven using the second manipulator, by
Intelligence stacking curing oven solidifies the photosensitive-ink being needed on 3D bend glass；
G, third pallet is sent out into intelligence stacking curing oven by third transport mechanism, it is bent to complete 3D after by the unloading of third pallet
The printing of surface glass pattern；
The step B includes:
B1, the first pallet for having loaded 3D bend glass is delivered in 3D bend glass flush coater by the first transport mechanism；
The nozzle at high speeds of B2,3D bend glass flush coater is mobile, sprays photosensitive-ink on the inside of 3D bend glass；
Spray booth and the first transport mechanism are provided on the flush coater, there are first pallet 15 work to place position, often
4 groups of self-priming suckers are evenly equipped on a placement position；
The step B1 is specifically included: the first pallet being placed on the pipeline of the first transmission axle formation, is passed through the first transmission axle
At the uniform velocity rotation runs the first pallet average rate, and enters spray booth and pass through below nozzle；
In spraying process, the first transmission axle remains a constant speed the state of rotation；
The movement speed of first pallet is 2.4m/s, and adjacent first tray center spacing is 0.6m；
The 3D bend glass flush coater includes coating machine main body and the first pallet for placing several 3D bend glasses, described
Spray booth, the first transport mechanism are provided on coating machine main body, for driving first transport mechanism to convey the first pallet
First driving mechanism is scattered for the spraying mechanism of the 3D bend glass injection photosensitive-ink on the first pallet, for cleaning
The water of photosensitive-ink on spray booth side wall recycles cleaning mechanism；The spraying mechanism include photosensitive-ink tank, grug transportation tube and
Nozzle, the photosensitive-ink tank are connected to by grug transportation tube with nozzle；First driving mechanism couples with the first transport mechanism, institute
The lower part that the first transport mechanism is located at spray booth is stated, the nozzle is located at the middle and upper part of spray booth, and the water recycles cleaning mechanism
The lower section positioned at the first transport mechanism.
2. the printing process of 3D bend glass pattern according to claim 1, which is characterized in that the mobile speed of the nozzle
Degree is 4-6m/s.
3. the printing process of 3D bend glass pattern according to claim 1, which is characterized in that the step D includes:
D1, the intensity and irradiation distance that light source is adjusted according to photosensitive-ink；
D2, the 3D bend glass that photosensitive-ink is coated with using light source irradiation, are transferred to photosensitive-ink on 3D bend glass.
4. the printing process of 3D bend glass pattern according to claim 3, which is characterized in that the illumination of the light source is
180~220mW/cm2, the exposure of the photosensitive-ink after transfer is 650~780 mJ/cm2。
5. the printing process of 3D bend glass pattern according to claim 1, which is characterized in that the step E includes:
Spraying developer solution on E1, the 3D bend glass after transfer makes developer solution and the photosensitive-ink for needing to remove that chemistry occur
Reaction, is removed from 3D bend glass；
E2, surface clean is carried out to coating the 3D bend glass after developer solution.
6. the printing process of 3D bend glass pattern according to claim 5, which is characterized in that the developer solution is quality
The sodium carbonate liquid that concentration is 0.8%~1.2%, developer pressure when development are 0.15~0.3Mpa.
7. the printing process of 3D bend glass pattern according to claim 1, which is characterized in that described in the step C
The temperature of precuring is 70-80 DEG C, and the time of the precuring is 8-10min.
8. the printing process of 3D bend glass pattern according to claim 1, which is characterized in that described in the step F
Cured temperature is 150-180 DEG C, and the cured time is 25-30min.
9. a kind of printing equipment of 3D bend glass pattern characterized by comprising
Whole loadable cleaning machine, for 3D bend glass to be cleaned and dried, the 3D bend glass is loaded into first
In pallet；
3D bend glass flush coater, for spraying photosensitive-ink on the inside of 3D bend glass；
Intelligence stacking precuring furnace, for carrying out precuring to photosensitive-ink；
3D bend glass exposure machine, for photosensitive-ink to be transferred to 3D bend glass；
Optical figuring developing machine, for carrying out development cleaning to the 3D bend glass after transfer；
Intelligence stacking curing oven, for solidifying to the photosensitive-ink being needed on 3D bend glass；
Spray booth and the first transport mechanism are provided on the flush coater, there are first pallet 15 work to place position, often
4 groups of self-priming suckers are evenly equipped on a placement position；
In spraying process, the first transmission axle remains a constant speed the state of rotation；
The movement speed of first pallet is 2.4m/s, and adjacent first tray center spacing is 0.6m；
The 3D bend glass flush coater includes coating machine main body and the first pallet for placing several 3D bend glasses, described
Spray booth, the first transport mechanism are provided on coating machine main body, for driving first transport mechanism to convey the first pallet
First driving mechanism is scattered for the spraying mechanism of the 3D bend glass injection photosensitive-ink on the first pallet, for cleaning
The water of photosensitive-ink on spray booth side wall recycles cleaning mechanism；The spraying mechanism include photosensitive-ink tank, grug transportation tube and
Nozzle, the photosensitive-ink tank are connected to by grug transportation tube with nozzle；First driving mechanism couples with the first transport mechanism, institute
The lower part that the first transport mechanism is located at spray booth is stated, the nozzle is located at the middle and upper part of spray booth, and the water recycles cleaning mechanism
The lower section positioned at the first transport mechanism.
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| CN201710086007.3A CN106827845B (en) | 2017-02-17 | 2017-02-17 | A kind of printing process of 3D bend glass pattern and device |
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| CN201710086007.3A CN106827845B (en) | 2017-02-17 | 2017-02-17 | A kind of printing process of 3D bend glass pattern and device |
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| CN107415511B (en) * | 2017-08-24 | 2020-06-05 | 深圳市锐欧光学电子有限公司 | Method for directly transferring mold texture or pattern onto toughened glass |
| CN108215464A (en) * | 2017-12-19 | 2018-06-29 | 广东北玻臻兴玻璃技术工业有限公司 | A kind of full-automatic glass printing equipment |
| CN108081782B (en) * | 2018-01-16 | 2020-05-05 | 江西联创电子有限公司 | 3D glass product ink spraying method |
| CN108312718B (en) * | 2018-03-23 | 2024-03-22 | 苏州鑫旺海精密科技有限公司 | Spray printing equipment and spray printing method for glass cover plate |
| CN108749350B (en) * | 2018-05-07 | 2020-01-17 | 浙江普崎数码科技有限公司 | Full-automatic digital printing assembly line |
| CN109572207B (en) * | 2018-10-31 | 2020-08-04 | 重庆宏劲印务有限责任公司 | Device and method for printing three-dimensional pattern on bottle body in gloss oil spraying mode |
| CN109709776B (en) * | 2019-03-20 | 2020-12-29 | 安徽地势坤光电科技有限公司 | Curved glass pattern processing method and system |
| CN109956677A (en) * | 2019-04-30 | 2019-07-02 | 浙江星星科技股份有限公司 | A kind of spraying method of 3D curved face display panel |
| CN112221768B (en) * | 2019-08-20 | 2022-02-22 | 杭州浙达精益机电技术股份有限公司 | Preparation method of color steel plate |
| CN113376957A (en) * | 2021-04-22 | 2021-09-10 | 东莞市晶博光电股份有限公司 | Curved surface graph processing method for four-curved-surface glass and four-curved-surface glass |
| CN114770446A (en) * | 2022-05-30 | 2022-07-22 | 湖北源合达科技有限公司 | A workstation for cell-phone glass exposure processing |
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