CN106827596A - A kind of heating, the pressue device of wind electricity blade maintenance - Google Patents

A kind of heating, the pressue device of wind electricity blade maintenance Download PDF

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Publication number
CN106827596A
CN106827596A CN201710207360.2A CN201710207360A CN106827596A CN 106827596 A CN106827596 A CN 106827596A CN 201710207360 A CN201710207360 A CN 201710207360A CN 106827596 A CN106827596 A CN 106827596A
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CN
China
Prior art keywords
heating
wind electricity
electricity blade
increased pressure
pressure board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710207360.2A
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Chinese (zh)
Other versions
CN106827596B (en
Inventor
张立新
朱英伟
吴映芳
赵春妮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongke Guofeng Science And Technology Co Ltd
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Zhongke Guofeng Science And Technology Co Ltd
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Priority to CN201710207360.2A priority Critical patent/CN106827596B/en
Publication of CN106827596A publication Critical patent/CN106827596A/en
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Publication of CN106827596B publication Critical patent/CN106827596B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/04Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
    • B29C73/10Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements using patches sealing on the surface of the article
    • B29C73/12Apparatus therefor, e.g. for applying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C73/00Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
    • B29C73/24Apparatus or accessories not otherwise provided for
    • B29C73/30Apparatus or accessories not otherwise provided for for local pressing or local heating
    • B29C73/34Apparatus or accessories not otherwise provided for for local pressing or local heating for local heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082Blades, e.g. for helicopters
    • B29L2031/085Wind turbine blades

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wind Motors (AREA)

Abstract

The invention discloses heating, the pressue device of a kind of maintenance of wind electricity blade, including heating, increased pressure board, external power source, the external power source is the heating, increased pressure board is powered, the heating, increased pressure board are two pieces, the pressure face of wind electricity blade and the side of suction surface are respectively arranged at, both are clamped by pressing means and are pressurizeed to adhesion type face.The invention provides heating, increased pressure board, external power source structure, after restoring area applies glue sticking, heated with two pieces of heating, this pair of restoring area of increased pressure board, pressurizeed, not only ensure the profile after repairing, and the heating function carried by it, structure glue is fully heating and curing, the repairing quality of product is lifted, is easy to industrially carry out promotion and application.

Description

A kind of heating, the pressue device of wind electricity blade maintenance
Technical field
The invention belongs to wind electricity blade technical field, more particularly to a kind of heating, the pressue device of wind electricity blade maintenance.
Background technology
Wind energy has been widely used as a kind of clean energy resource.Wind electricity blade endlessly Wind energy extraction will be converted into Electric energy, general its projected life is 20 years.Blower fan is typically mounted at that annual mean wind speed is higher or places of bad environments, in addition leaf Piece industry is also the industry of a newer type, and blade fault is also frequently occurred.Blade construction glue ftractures, and housing degumming bulge is frequent One of failure of generation, the blade larger for damage range, because difficulty of construction is big, cannot ensure profile after product reparation, The insufficient reparation for causing blade of structure adhesive curing cannot ensure quality, and the fortune of unit is so often maintained with the mode replaced OK.In addition, in order to realize that blade puies forward effect, the technique that technological transformation is also adopted by bonding carries out technological transformation maintenance.
The content of the invention
It is an object of the invention to provide heating, the pressue device of a kind of maintenance of wind electricity blade, glue sticking is applied in restoring area Afterwards, restoring area heated with the device, pressurizeed, not only ensured the profile after repairing, and the heating carried by it Function, is fully heating and curing to structure glue, lifts the repairing quality of product.
To realize the purpose of the present invention, the technical solution adopted in the present invention is:A kind of heating of wind electricity blade maintenance, plus Pressure device, including heating, increased pressure board, external power source, the external power source are that the heating, increased pressure board are powered, the heating, plus Pressing plate is two pieces, is respectively arranged at the pressure face of wind electricity blade and the side of suction surface, and both are clamped to viscous by pressing means Pressurizeed in direct type face.
Compared with prior art, the invention provides heating, increased pressure board, external power source structure, apply gluing in restoring area After connecing, heated with two pieces of heating, this pair of restoring area of increased pressure board, pressurizeed, not only ensured the profile after repairing, and pass through Its heating function for carrying, is fully heating and curing to structure glue, lifts the repairing quality of product, is easy to industrially be promoted And application.
Brief description of the drawings
Fig. 1 show the structural representation of the embodiment of the present invention;
In figure:1- external power sources, 2- temperature control systems, the external frameworks of 3-, 4- heating, increased pressure board, 5- locking pressurization spiral shells Bolt, 6- guide posts, 7- wind electricity blades.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
It should be noted that " connection " described herein and the word for expressing " connection ", such as " being connected ", " connected " etc., it both may refer to a certain part and had been directly connected to another part, it is also possible to refer to a certain part by other portions Part is connected with another part.
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase Mutually combination.
As shown in figure 1, being the specific embodiment of the application, after wind electricity blade 7 carries out vertex-gluing graph, the application is integrally filled Put and be promoted to reparation position, pulley connecting steel wire ropes are hung by wind turbine nacelle, steel wire rope is connected with external framework 3, using leading To bar 6, pressurization, heating plate 4 are moved to blade and repair surface, two pieces of pressurizations, heating plates 4 are locked, given by locking pressurization bolt 5 Wind electricity blade 7 provides pressure, and after wind electricity blade 7 is clamped, opening temperature control system 2 sets associated heat temperature and heating Time, after structure glue fully solidifies, by setting program temperature control or manually powered off.
It should be noted that present invention is mainly used for the cementing cracking of blade and the maintenance of blade bulge, it can also be used to leaf Piece carries out technological transformation in outer surface using bonding mode.Two pieces of pressurizations, pressing means of heating plate 4 can also utilize fixture by blade two Face is clamped.Cause the change of blade aerodynamic profile present invention mainly solves non-pressurised reparation, pressurizeed using the type face of frock Function can make blade restore to the original state;In addition, using the heating function of frock, can effectively solve because material heats insufficient, glass Failure is repaired caused by glass transition temperature value is relatively low.The quality that product is repaired can be significantly improved using the present apparatus.In addition, foundation The present invention, can effectively lift blade carries out the product quality of technological transformation using external technique for sticking.
Specifically, the blade external form that pressurization, the in-profile shape of heating plate 4 are repaired together is basically identical, or with reparation Sheet material, repair cavity external form profile it is basically identical;The type face consistent for shape contour, can carry out rebuilding the pressurization in replica face And heating.Its pressurization and heated perimeter can cover the region of the smearing of overall structure glue, also can with due regard to medium conductivity of heat Can, heated perimeter is suitably reduced.
Specifically, wind electricity blade reparation or technological transformation is to use structure glue technique for sticking by blade body reparation or use knot With repairing sheet material or cavity be bonded blade body by structure glue sticking technique.And repaired or skill in blade outer surface Change.
Specifically, resistance wire is embedded into pressurization, inside heating plate 4, can one of which heating plate or two heating Set on plate, continuous heating is carried out to gluing of surfaces.
Specifically, external framework both sides are the suction surface and pressure face for corresponding to blade, set two pieces of heating increased pressure boards, On heating increased pressure board, pilot hole is set, heating, increased pressure board can be slided by the guide post of connection on framework to the direction of blade. For the heating on blade, the less region of pressurization scope, negligible this external framework.Directly using two pieces of heating increased pressure board folders Tightly it is fixed on blade.
Specifically, heating, increased pressure board make on blade core rod, or make mould to the theoretical external form after restoring area reparation After core, then make heating increased pressure board.Its method is:Composite is laid on core rod, heating wire, and thermocouple is re-layed. Finally lay related enhancing, the material of insulation.
Specifically, temperature control system, by thermocouple collecting temperature data, and feeds back to temperature controller, temperature control Device processed is used for the difference for judging to set temperature and actual temperature, determines the size of electric current.When heating timer is used to set heating Between, when heated between reach after, whole heating system is powered off.Preferably, can be used and preferably use temperature programmed control system System.Automatically control heating schedule and power-off.
Specifically, structure glue type described herein is including but not limited to epoxy structural rubber, vinyl saturation or not The structure glue materials such as saturated structures glue, polyurethane structure glue.Reparation or technical reform scheme for blade are entered in blade outer surface Row operation.Heated perimeter can cover the scope of the smearing of overall structure glue;Or the heat transfer of consideration medium, heated perimeter can be slightly Less than the smearing scope of structure glue.
Specifically, heating-up temperature is usually arranged as structure adhesive curing preferable temperature, the material that can be provided according to material supplier Material operation instructions are set, and also dependent on the use environment of the present apparatus, can in advance to simulate that carry out at a temperature of external field environment experiment right Warm-up time and temperature setting are optimized.
Specifically, the material of described external framework is metal or nonmetallic composite.Preferably use metal material Rigidity is provided to whole device.
Specifically, pressurization, heating plate are made using composite.In the pre-buried heating wire of composite inner, thermoelectricity It is even.Preferably:Heating wire spacing is 10~20mm;The position of thermocouple is arranged on heated center position.
The above is only the preferred embodiment of the present invention, it is noted that for the common skill of the art For art personnel, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications Also should be regarded as protection scope of the present invention.

Claims (10)

1. a kind of wind electricity blade is repaired heating, pressue device, it is characterised in that including heating, increased pressure board (4), external power source (1), the external power source (1) be the heating, increased pressure board (4) power supply, the heating, increased pressure board (4) are two pieces, are respectively provided with Pressure face and the side of suction surface in wind electricity blade (7), both are clamped by pressing means and are pressurizeed to adhesion type face.
2. wind electricity blade according to claim 1 is repaired heating, pressue device, it is characterised in that the heating, pressurization The in-profile shape of plate (4) is consistent with wind electricity blade (7) external form being repaired, or with the external form repaired sheet material, repair cavity Profile is consistent.
3. wind electricity blade according to claim 1 is repaired heating, pressue device, it is characterised in that at least described in one piece Heating, the internal pre-buried heating wire of increased pressure board (4), heating wire spacing is 10~20mm.
4. wind electricity blade according to claim 3 is repaired heating, pressue device, it is characterised in that in external power source (1) And heating, temperature control system (2) is provided between increased pressure board (4), the temperature control system (2) including temperature controller and Heating timer, the temperature controller thermocouple internal with the heating, increased pressure board (4) is embedded in is connected, by heat Galvanic couple collecting temperature data, and temperature controller is fed back to, temperature controller is used for the difference for judging to set temperature and actual temperature Not, the size of electric current is determined;The heating timer is used to set the heat time, when heated between reach after, to whole heating System is powered off.
5. wind electricity blade according to claim 4 is repaired heating, pressue device, it is characterised in that the thermocouple Position is arranged on heated center position.
6. heating, the pressue device of wind electricity blade according to claim 1 maintenance, it is characterised in that the pressing means are It is arranged on heating, the locking pressurization bolt (5) at increased pressure board (4) two ends or fixture.
7. wind electricity blade according to claim 1 is repaired heating, pressue device, it is characterised in that add in the heating Two ends set pilot hole on pressing plate (4), and the heating, increased pressure board (4) are entered by the guide post (6) connected on external framework (3) Line slip, the guide post (6) is slidably connected through the pilot hole.
8. wind electricity blade according to claim 7 is repaired heating, pressue device, it is characterised in that the external framework (3) it is connected with steel wire rope, wind turbine nacelle suspension pulley connects the steel wire rope, is moved by steel wire rope.
9. wind electricity blade according to claim 8 is repaired heating, pressue device, it is characterised in that the external framework (3) material is metal or nonmetallic composite.
10. wind electricity blade according to claim 1 is repaired heating, pressue device, it is characterised in that the heating pressurization Plate (4) includes composite layer, heating wire and thermoelectricity double-layer, enhancing, adiabator layer.
CN201710207360.2A 2017-03-31 2017-03-31 Heating and pressurizing device for maintaining wind power blade Active CN106827596B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710207360.2A CN106827596B (en) 2017-03-31 2017-03-31 Heating and pressurizing device for maintaining wind power blade

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710207360.2A CN106827596B (en) 2017-03-31 2017-03-31 Heating and pressurizing device for maintaining wind power blade

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CN106827596A true CN106827596A (en) 2017-06-13
CN106827596B CN106827596B (en) 2023-09-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112495713A (en) * 2020-11-30 2021-03-16 湖南长城海盾光纤科技有限公司 Rotatable constant temperature solidification equipment suitable for optical fiber coupler point is glued
CN112682403A (en) * 2019-10-17 2021-04-20 北京金风慧能技术有限公司 Heating maintenance device, heating maintenance system, maintenance method, and blade lengthening method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848493A (en) * 2012-10-09 2013-01-02 洛阳双瑞风电叶片有限公司 Heating device for reinforcing and molding front edge and rear edge of large-sized wind power blade
CN105283303A (en) * 2013-04-17 2016-01-27 Lmwp专利控股有限公司 wind turbine blade repair method
CN206899806U (en) * 2017-03-31 2018-01-19 中科国风科技有限公司 A kind of heating of wind electricity blade maintenance, pressue device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848493A (en) * 2012-10-09 2013-01-02 洛阳双瑞风电叶片有限公司 Heating device for reinforcing and molding front edge and rear edge of large-sized wind power blade
CN105283303A (en) * 2013-04-17 2016-01-27 Lmwp专利控股有限公司 wind turbine blade repair method
US20160046088A1 (en) * 2013-04-17 2016-02-18 Lm Wp Patent Holding A/S Wind turbine blade repair method
CN206899806U (en) * 2017-03-31 2018-01-19 中科国风科技有限公司 A kind of heating of wind electricity blade maintenance, pressue device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112682403A (en) * 2019-10-17 2021-04-20 北京金风慧能技术有限公司 Heating maintenance device, heating maintenance system, maintenance method, and blade lengthening method
CN112495713A (en) * 2020-11-30 2021-03-16 湖南长城海盾光纤科技有限公司 Rotatable constant temperature solidification equipment suitable for optical fiber coupler point is glued

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