CN106826232A - The mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing - Google Patents
The mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing Download PDFInfo
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- CN106826232A CN106826232A CN201611199798.2A CN201611199798A CN106826232A CN 106826232 A CN106826232 A CN 106826232A CN 201611199798 A CN201611199798 A CN 201611199798A CN 106826232 A CN106826232 A CN 106826232A
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- riveting
- circulation
- output
- reinforcing
- reconditioning
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 122
- 239000002103 nanocoating Substances 0.000 title claims abstract description 81
- 230000007246 mechanism Effects 0.000 title claims abstract description 23
- 238000012545 processing Methods 0.000 title claims abstract description 19
- 230000004087 circulation Effects 0.000 claims abstract description 167
- 238000007599 discharging Methods 0.000 claims abstract description 49
- 238000003466 welding Methods 0.000 claims abstract description 26
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 238000005121 nitriding Methods 0.000 claims description 63
- 239000000306 component Substances 0.000 claims description 52
- 238000000227 grinding Methods 0.000 claims description 20
- 210000004907 gland Anatomy 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 14
- 238000000576 coating method Methods 0.000 claims description 14
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 11
- 238000005516 engineering process Methods 0.000 claims description 10
- 239000008358 core component Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007733 ion plating Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 4
- 229910010037 TiAlN Inorganic materials 0.000 claims description 3
- 229910008482 TiSiN Inorganic materials 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 238000005229 chemical vapour deposition Methods 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 230000005672 electromagnetic field Effects 0.000 claims description 3
- QRXWMOHMRWLFEY-UHFFFAOYSA-N isoniazide Chemical compound NNC(=O)C1=CC=NC=C1 QRXWMOHMRWLFEY-UHFFFAOYSA-N 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 1
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- 238000013461 design Methods 0.000 abstract description 11
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- 150000002500 ions Chemical class 0.000 description 3
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical group [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
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- 238000013016 damping Methods 0.000 description 2
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- 238000005728 strengthening Methods 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- SOZVEOGRIFZGRO-UHFFFAOYSA-N [Li].ClS(Cl)=O Chemical compound [Li].ClS(Cl)=O SOZVEOGRIFZGRO-UHFFFAOYSA-N 0.000 description 1
- GJCNZQUZWSHFHP-UHFFFAOYSA-N [Li].O=S=O Chemical compound [Li].O=S=O GJCNZQUZWSHFHP-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/16—Drives for riveting machines; Transmission means therefor
- B21J15/18—Drives for riveting machines; Transmission means therefor operated by air pressure or other gas pressure, e.g. explosion pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The present invention relates to the mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing, it is used to being connected section rolling step and welding sequence, including is arranged on support assembly on the right side of the weld holder for being placed with welding machine, four station central rotation devices being arranged on support assembly, the reconditioning seamed edge device of the critical component nano coating reinforcing being separately positioned on support assembly, the riveting device of critical component nano coating reinforcing and discharge manipulator and the circulation output device that is arranged between weld holder and support assembly；Feed station, reconditioning station, riveting station and discharging four stations of station for being provided with four station central rotation devices and being connected by work step, are provided with carrier device on four station central rotation devices, and carrier device is used to place cylindrical battery core in pairs；Reasonable in design, compact conformation of the invention and easy to use.
Description
Technical field
Mill riveting the present invention relates to the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing adds
Frock is put.
Background technology
At present, with the development of twentieth century microelectric technique, the equipment of miniaturization is increasing, and power supply is proposed very
Requirement high.Non-aqueous electrolytic solution battery enters the large-scale practical stage therewith.The non-aqueous solution electrolysis applied are able to earliest
Matter solution battery is lithium Asia galvanic cell, in pacemaker.Because the self-discharge rate of lithium Asia battery is extremely low, discharge voltage ten
Divide gentle.Make it possible Pacemaker implantation human body long-term use.Non-aqueous electrolytic solution battery is widely applied in mobile phone, pen
Remember in this computer, electric tool, electric motor car, street lamp stand-by power supply, boat lamp, household small electric appliance, it may be said that be maximum application group
Body.Such as, lithium-sulfur dioxide cell and lithium thionyl chloride cell just have feature very much.The shape of non-aqueous electrolytic solution battery
It is cylinder, its processing technology is typically as follows：Stirring → coating → to Kun → continuous slitting section → winding → welding → sealing
→ clean → set mark → coding → chemical conversion → partial volume → OCV tests → packet → scanning/survey voltage/see the operations such as outward appearance shipment；
But the profile after winding can be present irregularly, there is seamed edge, have a strong impact on the quality of following process and battery.Therefore it is right to need
Seamed edge after winding carries out reconditioning and riveting treatment.Existing reconditioning and riveting treatment be usually artificial trimmer, electric grinder,
Rib is repaiied in the polishing of the equipment such as polishing machine, hand grinding tool, then manual riveting, and typically all pincers worker exists with protective glasses manual operations
Potential safety hazard, long processing time is not suitable for producing in enormous quantities, and cost of labor is high, and reconditioning and riveting operation add people
It is factor, quality cannot standardize unified formulation, and inspectoral level turns into the key factor of control quality with sense of responsibility.
Meanwhile, during reconditioning and riveting, traditional reconditioning seamed edge device and riveting device component wear it is serious, it is necessary to
Reconditioning seamed edge device and riveting device key components and parts are often changed, efficiency and reliability has been had a strong impact on, by rational choosing
Material and heat treatment, are still difficult to be lifted the performance and used life of reconditioning seamed edge device and riveting device, therefore, by high-performance
Nano coating reinforcement technique intensive treatment is carried out to reconditioning seamed edge device and riveting device core component so that reconditioning seamed edge fill
Put and riveting device critical component outside it is hard in it is tough, reach hardness, intensity, fatigue performance and toughness and comprehensively improve.Reconditioning rib
The miscellaneous part of side device and riveting device passes through high performance arc light electron stream or hollow cathode electron stream or heated filament electron stream
Reinforcing plasma nitridation technology carries out nitridation intensive treatment to deburring unit, lifts whole machine runnability.
In addition, the scene of reconditioning and riveting processing when no attendant is on duty, it is necessary to anti-illegal-inbreak, to avoid
Personnel are accidentally injured by machine or machine is by artificial destruction, and the means of more effective anti-illegal-inbreak are visited using vibration at present
Survey, the vibration signal sent during illegal invasion is perceived by vibration detector, after being processed vibration signal by circuit
Live alarm is sent, to improve its operation stability.
The content of the invention
For the above, the technical problems to be solved by the invention are generally speaking to provide a kind of critical component nanometer and apply
The mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of layer reinforcing；The technical problem for solving in detail and acquirement
Beneficial effect content in aftermentioned content and combination specific embodiment is specifically described.Designed by between winding and welding
Automatic grinding seamed edge and automatic riveting operation, improve the quality of non-aqueous electrolytic solution battery, mention current collection effect, extension
The life-span of battery and performance.Artificial operation is reduced by automatic riveting, in addition, being significantly reduced floor space.In addition, this hair
It is bright also have scene vibration radio alarm, anti-illegal-inbreak and be close to, while can also wirelessly by vibration signal
It is wirelessly transferred and gives the connected host computer of 485 interfaces, realizes the record and wireless remote alarm function of vibration signal data.Reconditioning
The critical component of seamed edge device and riveting device passes through high-performance nano coating reinforcement technique row intensive treatment.Reconditioning seamed edge device
And the miscellaneous part of riveting device is by high performance arc light electron stream or hollow cathode electron stream or the reinforcing of heated filament electron stream etc.
Gas ions nitridation technique carries out nitridation intensive treatment.
To solve the above problems, the technical solution used in the present invention is：
A kind of mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing, its
For being connected section rolling step and welding sequence, including it is arranged on support assembly on the right side of the weld holder for being placed with welding machine, sets
Put the four station central rotation devices on support assembly, the critical component nano coating being separately positioned on support assembly reinforcing
Reconditioning seamed edge device, the riveting device of critical component nano coating reinforcing and discharge and manipulator and be arranged on weld holder and machine
Circulation output device between frame assembly；Be provided with four station central rotation devices and by work step be connected feed station,
Reconditioning station, riveting station and discharging four stations of station, carrier device is provided with four station central rotation devices, is carried
Tool device is used to place cylindrical battery core in pairs；Under the rotation of four station central rotation devices, by work step order：Be located at into
The paired cylindrical battery core that winding is completed is placed with carrier device at material station, positioned at the critical component nanometer of reconditioning station
The reconditioning seamed edge device of coating reinforcing is strengthened to cylindrical battery core reconditioning seamed edge, the critical component nano coating positioned at riveting station
Riveting device to cylindrical battery core riveting, the discharging manipulator positioned at discharging station puts the cylindrical battery core on carrier device
Put on circulation output device；Paired cylindrical battery core is given welding machine by circulation output device carries out welding sequence.The application
Each station is realized while working in order by the four station central rotation devices for rotating, compared to traditional strip conveyer belt knot
Structure, saves space, improves operating efficiency, and living load is small, and floor space is small, by PLC, the time relay or travel switch
Deng, automation and intelligentification control is realized, can be with decile Array Design as preferably four stations.
Scene vibration radio alarm device is also included, the scene vibrates radio alarm unit and detected including vibration signal
Device, RC wave filters, alarm master controller, vibration signal detector are detected live vibration signal and are believed by RC wave filters, A/D
Number sampling module is input to alarm master controller, and described alarm master controller is connected with the sound and light alarm for scene alarm
Device, RF transceiver I is also associated with alarm master controller,
485 gateway nodes are also included, 485 gateway node includes RF transceiver II, serial data communication module, 485
Drive circuit, 485 interfaces, less radio-frequency connection, realizes vibration signal between described RF transceiver I and RF transceiver II
The radio communication of the signal between the vibration signal of detector and 485 gateway nodes.
In addition, the present invention also have scene vibration radio alarm, anti-illegal-inbreak and be close to, while can also be by nothing
Be wirelessly transferred for vibration signal and give the connected host computer of 485 interfaces by line mode, realizes the record of vibration signal data and wireless
Remote alarm function.
As the further improvement of above-mentioned technical proposal：Four station central rotation devices include being arranged on support assembly
And be placed with the rotation platform of carrier device, device for providing rotational output and be arranged on rotation platform lower surface and support assembly upper table
The rotation back-up roller wheel that face is in rolling contact；Device for providing rotational output includes being arranged on support assembly and platform rotation being rotated
Rotation output steering machine and the rotation output motor being connected with rotation output steering machine.Used as common structure, rotation platform can
To there is the common structure controlled output such as motor, motor or gear, played a supporting role by rotating back-up roller wheel, so that passing
Dynamic chain is separated with stress point so that transmission system is merely responsible for input power, and its gravity and load are by rotating back-up roller wheel
Support assembly is passed to, while reducing friction resistance, reduces noise, and play guide support conduct.Rotation output steering machine rises
To increase moment of torsion, commutation and the effect slowed down, so as to reduce the volume of vertical direction.The knot such as bevel gear or worm and gear can be used
Structure replaces.
Carrier device includes the carrier seat, the paired rotation that are fixedly installed on the rotation platform of four station central rotation devices
The carrier carrier head that is arranged on carrier seat, the carrier fixing axle bearing sleeve being arranged between carrier seat and corresponding carrier carrier head with
And be arranged in carrier fixing axle bearing sleeve and drive the carrier of corresponding carrier carrier head rotation to be input into tapered sleeve.The carrier dress of the application
The dual-use function with positioning with rotation is put, it is rational in infrastructure, design ingenious.
The reconditioning seamed edge device of critical component nano coating reinforcing includes the reconditioning support being arranged on support assembly, sets
Reconditioning upset motor on sharpening machine seat, it is arranged on the reconditioning bracket of reconditioning upset motor output shaft, is slidably arranged in vertically
The reconditioning of the glow discharge nitriding reinforcing on the reconditioning bracket of glow discharge nitriding reinforcing slides the headstock, is arranged on the reconditioning of glow discharge nitriding reinforcing
The reconditioning buffer spring and pair of vertical that the reconditioning of bracket lower surface and glow discharge nitriding reinforcing is slided between headstock upper surface set
The reconditioning rotating grinding head of the nano coating reinforcing of headstock lower front end is slided in the reconditioning put in glow discharge nitriding reinforcing；Nano coating is strengthened
Reconditioning rotating grinding head it is corresponding with the lateral edges of the cylindrical battery core that rotation is set.After workpiece reaches the station, reconditioning upset
Motor drives and swung on the reconditioning bracket of glow discharge nitriding reinforcing so that the reconditioning rotating grinding head of nano coating reinforcing is located at workpiece
Top, reconditioning slide head is realized by the reconditioning rotating grinding head for sliding vertically and nano coating is strengthened with the contact of instrument seamed edge
Frame is self-positioning, and the effect of damping, buffering is realized by reconditioning buffer spring.Workpiece rotation is driven to realize mill by upper jacking system
Cut, be similar to the process principle of vertical lathe, it is real in the presence of deadweight after the reconditioning rotating grinding head of nano coating reinforcing weares and teares
Existing its further decline, so as to be always ensured that the reconditioning to seamed edge.Further improve the service life of reconditioning rotating grinding head.
Be provided with jacking system below four station central rotation devices, upper jacking system be located at reconditioning station and with repair
Grind edge device correspondence.
Upper jacking system includes that be arranged on the upper topmast support of support assembly lower end, piston rod is connected with upper topmast support
Upper top control cylinder, the upper top output motor being arranged on top control cylinder block, the upper top for being arranged on top output motor
Rotating output shaft, the upper top being sleeved on the rotating output shaft of top rotate output gear, paired rotation and stretch and be arranged on top
Upper top rotation on support frame exports the axis of cone and is arranged on the upper top rotary drive tooth that corresponding upper top rotation exports axis of cone lower end
Wheel；Upper top rotary drive gear and corresponding upper top rotation output gear engaged transmission；It is upper top rotation output the axis of cone top with
The carrier input tapered sleeve lower end taper hole correspondence of carrier device.Cylinder is controlled to drive the top rotation output axis of cone to insert phase by upper top
In the carrier input tapered sleeve lower end taper hole answered, driven by frictional force and rotated, so as to avoid overloading overload, it is to avoid machine driving
The middle trouble for needing to design clutch or safety pin, simplifies structure, reasonable in design.Operation, upper top output motor-upper top rotation
Turn the top of the output gear-above rotary drive gear-upper top rotation output axis of cone-carrier input tapered sleeve-carrier carrier head-cylindrical battery
Core rotation is ground with reconditioning rotating grinding head.
The riveting device of critical component nano coating reinforcing includes the riveting support being arranged on support assembly, is horizontally disposed with
The riveting telescopic cylinder of the glow discharge nitriding reinforcing on riveting support, the riveting retractable air cylinder piston for being arranged on glow discharge nitriding reinforcing
The flexible wedge of riveting of the nano coating reinforcing on bar, the riveting of the glow discharge nitriding reinforcing for being arranged on riveting support end are fixed
Head, the riveting horizontally-guided hole being arranged in the riveting gland of glow discharge nitriding reinforcing, the riveting for being arranged on glow discharge nitriding reinforcing
Riveting push-down head and be arranged on riveting gland and ion that glow discharge nitriding is strengthened that glow discharge nitriding below gland is strengthened
Riveting lifting restoring spring between the riveting push-down head of nitriding reinforcing；The riveting gland bottom of glow discharge nitriding reinforcing is provided with
Be vertically directed groove, the top of the riveting push-down head of glow discharge nitriding reinforcing is set being vertically directed to be slided in groove, be vertically directed groove with
Riveting horizontally-guided hole connects, in the presence of riveting lifting restoring spring, the top of the riveting push-down head of glow discharge nitriding reinforcing
It is exposed to the lower surface in riveting horizontally-guided hole, the flexible wedge level in riveting horizontally-guided hole of riveting of nano coating reinforcing
Motion is inserted out in insertion, and the top of the riveting push-down head of glow discharge nitriding reinforcing is obliquely installed for right low left high, glow discharge nitriding reinforcing
The top of riveting push-down head is identical with the gradient of the lower surface of the flexible wedge of the riveting that nano coating is strengthened and laminating is set；Nanometer
Inclined-plane of the lower surface of the flexible wedge of riveting of coating reinforcing for head higher than root；The lower surface of riveting push-down head is located at riveting
The surface of the cylindrical battery core of station.In the station operation, riveting telescopic cylinder drives the riveting of nano coating reinforcing
Flexible wedge stretches into riveting horizontally-guided hole, and the top of the riveting push-down head that glow discharge nitriding is strengthened is pushed by inclined-plane, so that gram
The effect of riveting lifting restoring spring is taken, pressing action is realized；Riveting is finished is retracted by the flexible wedge of riveting, by spring force
Realize that the riveting push-down head of glow discharge nitriding reinforcing rises.Its simple structure, cheap, using effect is good, is set by double inclined plane
Meter, realizes steady contact, and action is smooth, has an effect uniform, prevents pressure inclined.
The riveting device that the reconditioning seamed edge device and critical component nano coating of critical component nano coating reinforcing are strengthened
Core component carries out intensive treatment using ion plating nano coating technology, the coating of selection have AlCrN, TiAlN, TiSiN,
The coating systems such as ALCrSiN, AlTiN, DLC, are prepared using the ion plating of electromagnetic field controlled arc or closure magnetron sputtering technique.Close
The core component of the reconditioning seamed edge device of key member nano coating reinforcing and the riveting device of critical component nano coating reinforcing is adopted
Strengthening the chemical vapour deposition technique preparation composite lubricated wear-resistant coating of nanometer DLC with arc light carries out intensive treatment.Reconditioning rib
The miscellaneous part of side device and riveting device passes through high performance arc light electron stream or hollow cathode electron stream or heated filament electron stream
Reinforcing plasma nitridation technology carries out nitridation intensive treatment to deburring unit.
The mechanical hand of discharging includes the discharging transverse shifting cylinder being arranged on support assembly, is arranged on discharging transverse shifting gas
Discharging lifting moving cylinder on cylinder, the discharging feeding finger for being arranged on discharging lifting moving cylinder lower end and it is arranged on frame
Discharging stroke limit block on assembly；The discharging transverse shifting cylinder moving track of discharging manipulator fills with four station central rotations
Put rotational trajectory tangent；Discharging feeding finger passes the circulation that the cylindrical battery core of the station that discharges is transported on circulation output device
On dynamic seat.Realize that cylindrical battery core is separated with carrier by the manipulator that discharges, into next work step.The discharging of discharging manipulator
Transverse shifting cylinder direction is tangent with four station central rotation device direction of rotation, so as to more effectively save space, reduction is accounted for
Ground area.
Circulation output device includes that the circulation for being arranged on the circulation support of support assembly side, being arranged on circulation support is deposited
Material frame frame, the second conveyer belt of the conveyer belt of circulation first being set in parallel in immediately below circulation material stock framework and circulation, drive circulation
First conveyer belt is input into first axle, the circulation input second for driving the second conveyer belt of circulation to move right to the circulation of left movement
Axle, the circulation pusher cylinder for being separately positioned on circulation material stock framework or so end side and circulation pull cylinder, are separately positioned on and follow
The conveyer belt of ring first and circulation the second conveyer belt above circulation first passage and circulation second channel, be arranged on circulation support on
Circulation motor, be arranged on circulation the first conveyer belt and circulation the second conveyer belt between circulation synchronous reversing arrangement and distribution
Circulation retainer on the second conveyer belt of the first conveyer belt and circulation is circulated；Circulation pusher cylinder will be transmitted positioned at circulation first
Circulation retainer with left end is pushed on the second conveyer belt of circulation, and circulation pulling cylinder will be positioned at the second conveyer belt right-hand member of circulation
Circulation retainer draw be sent to circulation the first conveyer belt on, positioned at circulation the first conveyer belt right-hand member circulation retainer be used for place
The paired cylindrical battery core that discharging manipulator is sent；Circulate the first conveyer belt and the second conveyer belt of circulation is commutated by circulation synchronous
Device synchronous same-speed counter motion；Circulation synchronous reversing arrangement include be separately positioned on circulation input first axle on output wheel with
And the wheel for inputting on circulation the second axle of input is arranged on, output wheel engages setting with wheel for inputting.The work for circulating output device is former
Reason is as follows：Circulation motor is by conveyer belt, gear mechanism or directly drives circulation input first axle rotation to drive circulation first to pass
Band is sent to left movement, while circulate input first axle-circulation synchronous reversing arrangement-circulation and being input into the second axle-circulation second and transmitting
Band is moved right, and pulls cylinder to drive circulation support to reach circulation through circulating first passage from the second conveyer belt of circulation by circulating
First conveyer belt, drives circulation support to reach circulation through circulating second channel from the first conveyer belt of circulation by circulating pusher cylinder
Second conveyer belt, realizes cycle operation, and efficiency high, more preferable save space is rational in infrastructure, designs ingenious.
Also include output feed device；Output feed device includes the output lift cylinder being arranged on weld holder, sets
Output lift cylinder piston rod on output flat-removing air cyclinder, be arranged on export flat-removing air cyclinder piston rod on output rotary electric machine
And it is arranged on the output mechanical finger of output rotary electric machine piston rod right-hand member；Output mechanical finger has the first output station, the
Three stations of two welding posts and the 3rd unloading station, output rotary electric machine drives output mechanical finger in three stations
Between rotate with park, in the first output station：Unloaded output mechanical finger transmits the circulation second for circulating output device
Cylindrical battery core clamping on the circulation retainer of the left end of band；In the second welding post：Output mechanical finger clamping cylinder electricity
Chi Xin carries out welding sequence；In the 3rd unloading station：Output mechanical finger will weld the discharging of cylindrical battery core and zero load for finishing.
Output feed device combines realization output mechanical finger by exporting lift cylinder, output flat-removing air cyclinder, output rotary electric machine
Lifting, translation and rotation.Transferring device is reduced, the structure of the simplification of raising is further saved by rotating output rotary electric machine
About space so that the mechanism of the present apparatus is compact, reduces cost, improves operating efficiency.
Beneficial effects of the present invention not limited to this are described, and in order to preferably readily appreciate, are entered in specific embodiment part
More preferably detailed description is gone.
Brief description of the drawings
Fig. 1 is the structural representation that the present invention is overlooked；
Fig. 2 is the structural representation at the first visual angle of the invention；
Fig. 3 is the structural representation at the second visual angle of the invention；
Fig. 4 is the concrete structure schematic diagram of support assembly of the present invention.
Fig. 5 is the concrete structure first visual angle schematic diagram of blast of support assembly of the present invention；
Fig. 6 is the concrete structure second visual angle schematic diagram of blast of support assembly of the present invention；
Fig. 7 is the first visual angle of blast configuration schematic diagram of each station of the invention；
Fig. 8 is the second visual angle of blast configuration schematic diagram of each station of the invention；
Fig. 9 is the visual angle configuration schematic diagram of blast the 3rd of each station of the invention；
Figure 10 is the structural representation of jacking system in the present invention；
Figure 11 is the dimensional structure diagram of jacking system in the present invention；
Figure 12 is the structural representation of the reconditioning seamed edge device of critical component nano coating reinforcing of the present invention；
Figure 13 is the configuration schematic diagram of the riveting device of critical component nano coating reinforcing of the present invention；
Figure 14 is the configuration schematic diagram of present invention discharging manipulator and circulation output device；
Figure 15 is the theory diagram of scene vibrating alert unit of the invention；
Wherein：1st, cylindrical battery core；2nd, support assembly；3rd, weld holder；4th, four station central rotation device；5th, feed station；6、
Reconditioning station；7th, riveting station；8th, discharge station；9th, the reconditioning seamed edge device of critical component nano coating reinforcing；10th, key portion
The riveting device of part nano coating reinforcing；11st, discharge manipulator；12nd, output device is circulated；13rd, welding machine；14th, carrier device；
15th, upper jacking system；16th, device for providing rotational output；17th, output motor is rotated；18th, rotation output steering machine；19th, rotation platform；
20th, back-up roller wheel is rotated；21st, upper top control cylinder；22nd, upper top output motor；23rd, upper topmast support；24th, upper top rotation output
Axle；25th, upper top rotation output gear；26th, upper top rotary drive gear；27th, the upper top rotation output axis of cone；28th, carrier input cone
Set；29th, carrier fixing axle bearing sleeve；30th, carrier seat；31st, carrier carrier head；32nd, reconditioning support；33rd, reconditioning upset motor；34、
The reconditioning bracket of glow discharge nitriding reinforcing；35th, reconditioning buffer spring；36th, the headstock is slided in the reconditioning of glow discharge nitriding reinforcing；37th, nanometer
The reconditioning rotating grinding head of coating reinforcing；38th, riveting support；39th, the riveting telescopic cylinder of glow discharge nitriding reinforcing；40th, nano coating
The flexible wedge of the riveting of reinforcing；41st, the riveting gland of glow discharge nitriding reinforcing；42nd, riveting horizontally-guided hole；43rd, glow discharge nitriding
The riveting push-down head of reinforcing；44th, riveting lifting restoring spring；45th, discharge feeding finger；46th, discharge transverse shifting cylinder；47、
Discharging lifting moving cylinder；48th, discharge stroke limit block；49th, support is circulated；50th, circulation motor；51st, circulation input first axle；
52nd, circulation synchronous reversing arrangement；53rd, the second axle of circulation input；54th, material stock framework is circulated；55th, circulation pulls cylinder；56th, circulate
Retainer；57th, pusher cylinder is circulated；58th, lift cylinder is exported；59th, flat-removing air cyclinder is exported；60th, rotary electric machine is exported；61st, it is defeated
Go out mechanical finger；62nd, first passage is circulated；63rd, second channel is circulated；64th, the first conveyer belt is circulated；65th, circulation second is transmitted
Band.
Specific embodiment
As represented in figures 1 through 14, the cylindrical battery with vibrating alert mechanism of the critical component nano coating reinforcing of the application
The mill riveting processing unit (plant) of core, it is used to be connected section rolling step and welding sequence, including is arranged on the weldering for being placed with welding machine 13
The support assembly 2 that connects the right side of frame 3, four station central rotation devices 4 being arranged on support assembly 2, to be separately positioned on frame total
Into the and of riveting device 10 of reconditioning seamed edge device 9, the critical component nano coating reinforcing of the critical component nano coating reinforcing on 2
Discharging manipulator 11 and the circulation output device 12 being arranged between weld holder 3 and support assembly 2；In four station central rotations
Feed station 5, reconditioning station 6, riveting station 7 and discharging 8 four works of station for being provided with device 4 and being connected by work step
Position, is provided with carrier device 14 on four station central rotation devices 4, and carrier device 14 is used to place cylindrical battery core 1 in pairs；
Under the rotation of four station central rotation devices 4, by work step order：It is placed with the carrier device 14 at feed station 5
The paired cylindrical battery core 1 for completing is wound, positioned at the reconditioning seamed edge device 9 that the critical component nano coating of reconditioning station 6 is strengthened
To the reconditioning seamed edge of cylindrical battery core 1, the riveting device 10 strengthened positioned at the critical component nano coating of riveting station 7 is electric to cylinder
The riveting of pond core 1, is placed into circulation defeated positioned at the discharging manipulator 11 of discharging station 8 by the cylindrical battery core 1 on carrier device 14
Go out on device 12；Paired cylindrical battery core 1 is given welding machine 13 by circulation output device 12 carries out welding sequence.
As shown in figs. 1-7, the application realizes each station while work in order by the four station central rotation devices 4 for rotating
Make, compared to traditional strip conveyer structure, save space, improve operating efficiency, living load is small, and floor space is small, passes through
PLC, the time relay or travel switch etc., realize automation and intelligentification control, as preferably four stations subarray can be waited to set
Meter.
As Figure 4-8, four station central rotation devices 4 include being arranged on support assembly 2 and being placed with carrier device
14 rotation platform 19, device for providing rotational output 16 and it is arranged on the lower surface of rotation platform 19 and the upper surface of support assembly 2 rolls
The rotation back-up roller wheel 20 of contact；Device for providing rotational output 16 includes being arranged on support assembly 2 and the rotation of platform 19 being rotated
Rotation output steering machine 18 and the rotation output motor 17 that is connected with rotation output steering machine 18.
Used as common structure, rotation platform 19 can have the common structure controlled output such as motor, motor or gear, by rotation
Turn back-up roller wheel 20 to play a supporting role, so that driving-chain is separated with stress point so that transmission system is merely responsible for input
Power, and its gravity and load pass to support assembly by rotating back-up roller wheel 20, while reducing friction resistance, reduction is made an uproar
Sound, and play guide support conduct.Rotation output steering machine 18 plays a part of increase moment of torsion, commutation and slows down, so as to reduce
The volume of vertical direction.Can be replaced with structures such as bevel gear or worm and gears.
As shown in figure 11：Carrier device 14 includes being fixedly installed on the rotation platform 19 of four station central rotation devices 4
Carrier seat 30, paired rotation be arranged on carrier seat 30 carrier carrier head 31, be arranged on carrier seat and 30 held with corresponding carrier
Carrier fixing axle bearing sleeve 29 between carrier head 31 and it is arranged in carrier fixing axle bearing sleeve 29 and drives corresponding carrier carrier head
The carrier input tapered sleeve 28 of 31 rotations.The taper of carrier input tapered sleeve 28 can be 7:24 or 1:5 or 1:10 realize quick change, dismounting
It is convenient, prevent from grinding wound by quenching, improve service life.Certainly, taper is 1:2000-1:5000, position more accurate.It is fixed
The preferred pressure bearing of bearing holder (housing, cover) 29, improves bearing capacity.
The carrier device 14 of the application has the dual-use function of positioning and rotation, rational in infrastructure, designs ingenious.
Such as Figure 12：The reconditioning seamed edge device 9 of critical component nano coating reinforcing includes the reconditioning being arranged on support assembly 2
Support 32, the reconditioning upset motor 33 being arranged on reconditioning support 32, the ion for being arranged on the output shaft of reconditioning upset motor 33 ooze
Nitrogen reinforcing reconditioning bracket 34, vertically be slidably arranged in glow discharge nitriding reinforcing reconditioning bracket 34 on reconditioning slide the headstock 36,
It is arranged between the lower surface of reconditioning bracket 34 of glow discharge nitriding reinforcing and the reconditioning slip headstock 36 upper surface of glow discharge nitriding reinforcing
Reconditioning buffer spring 35 and pair of vertical be arranged on glow discharge nitriding reinforcing reconditioning slide the lower front end of the headstock 36 nanometer apply
The reconditioning rotating grinding head 37 of layer reinforcing；The cylindrical battery core 1 that the reconditioning rotating grinding head 37 of nano coating reinforcing is set with rotation
Lateral edges correspondence.
After workpiece reaches the station, reconditioning upset motor 33 drives and swung on reconditioning bracket 34 so that reconditioning rotation mill
First 37 tops for being located at workpiece, are slided and the reconditioning rotating grinding head 37 of nano coating reinforcing and connecing for instrument seamed edge by vertical
Touch and realize that the reconditioning slip headstock 36 is self-positioning, the effect of damping, buffering is realized by reconditioning buffer spring 35.Filled by upper jack-up
Put the rotation of drive workpiece and realize grinding, the process principle of vertical lathe is similar to, when the reconditioning rotating grinding head 37 of nano coating reinforcing
After abrasion, its further decline is realized in the presence of deadweight, so as to be always ensured that the reconditioning to seamed edge.Further improve reconditioning
The service life of rotating grinding head 37.
Such as Figure 10-11, jacking system 15, upper jacking system 15 are provided with below four station central rotation devices 4
In reconditioning station 6 and corresponding with reconditioning seamed edge device 9.Upper jacking system 15 includes being arranged on the upper topmast of the lower end of support assembly 2
The upper top that support 23, piston rod is connected with upper topmast support 23 controls cylinder 21, is arranged on the upper top control cylinder body of cylinder 21
It is upper to push up output motor 22, be arranged on the upper top rotating output shaft 24 of top output motor 22, be sleeved on top rotating output shaft 24
On upper top rotation output gear 25, paired rotation and the flexible upper top rotation output axis of cone 27 being arranged on topmast support 23
And it is arranged on the upper top rotary drive gear 26 of the corresponding upper top rotation output axis of cone 27 lower end；Upper top rotary drive gear 26 with
The corresponding upper top rotation engaged transmission of output gear 25；The top of the upper top rotation output axis of cone 27 is defeated with the carrier of carrier device 14
Enter the lower end taper hole correspondence of tapered sleeve 28.
Control cylinder 21 to drive the top rotation output axis of cone 27 to insert corresponding carrier by upper top and be input into the lower end of tapered sleeve 28
In taper hole, driven by frictional force and rotated, so as to avoid overloading overload, it is to avoid need to design clutch or peace in machine driving
The trouble of full pin, simplifies structure, reasonable in design.
Operation, pushes up to be pushed up on rotation output gear 25- on upper top output motor 22- and rotation is pushed up on rotary drive gear 26-
The rotation of axis of cone 27- carriers input tapered sleeve 28- carrier carrier head 31- cylindrical batteries core 1 is transferred out to be ground with reconditioning rotating grinding head 37.
Such as Figure 13：The riveting device 10 of critical component nano coating reinforcing includes the riveter being arranged on support assembly 2
The riveting telescopic cylinder 39 of the seat 38, glow discharge nitriding that is horizontally set on riveting support 38 reinforcing, it is arranged on glow discharge nitriding reinforcing
The piston rod of riveting telescopic cylinder 39 on nano coating reinforcing the flexible wedge 40 of riveting, be arranged on the end of riveting support 38
The riveting gland 41 of glow discharge nitriding reinforcing, the riveting horizontally-guided hole being arranged in the riveting gland 41 of glow discharge nitriding reinforcing
42nd, it is arranged on the riveting push-down head 43 of the glow discharge nitriding reinforcing of the lower section of riveting gland 41 of glow discharge nitriding reinforcing and is arranged on
Riveting lifting restoring spring between the riveting gland 41 of glow discharge nitriding reinforcing and the riveting push-down head 43 of glow discharge nitriding reinforcing
44；The bottom of riveting gland 41 of glow discharge nitriding reinforcing is provided with and is vertically directed groove, the riveting push-down head 43 of glow discharge nitriding reinforcing
Top be vertically directed in groove slide set, be vertically directed groove and connected with riveting horizontally-guided hole 42, in riveting lifting restoring
In the presence of spring 44, the top of the riveting push-down head 43 of glow discharge nitriding reinforcing is exposed to the following table in riveting horizontally-guided hole 42
Face, the flexible wedge 40 of riveting of nano coating reinforcing is horizontally inserted in riveting horizontally-guided hole 42 inserts out motion, glow discharge nitriding
The top of the riveting push-down head 43 of reinforcing is obliquely installed for right low left high, glow discharge nitriding reinforcing riveting push-down head 43 top with
The gradient of the lower surface of the flexible wedge 40 of riveting of nano coating reinforcing is identical and laminating is set；The riveting of nano coating reinforcing is stretched
The lower surface of contracting wedge 40 is inclined-plane of the head higher than root；The lower surface of the riveting push-down head 43 of glow discharge nitriding reinforcing is located at riveting
Press the surface of the cylindrical battery core 1 of station 7.
In the station operation, the riveting telescopic cylinder 39 of glow discharge nitriding reinforcing drives the riveting of nano coating reinforcing to stretch
Contracting wedge 40 stretches into riveting horizontally-guided hole 42, and the top of the riveting push-down head 43 that glow discharge nitriding is strengthened is pushed by inclined-plane, from
And overcome the effect of riveting lifting restoring spring 44, realize pressing action；Riveting is finished the nanometer strengthened by nano coating and applied
The flexible wedge 40 of riveting of layer reinforcing is retracted, and realizes that riveting push-down head 43 rises by spring force.Its simple structure, low cost
Honest and clean, using effect is good, is designed by double inclined plane, realizes steady contact, and action is smooth, has an effect uniform, prevents pressure inclined.
The riveting device that the reconditioning seamed edge device and critical component nano coating of critical component nano coating reinforcing are strengthened
Core component carries out intensive treatment using ion plating nano coating technology, the coating of selection have AlCrN, TiAlN, TiSiN,
The coating systems such as ALCrSiN, AlTiN, DLC, are prepared using the ion plating of electromagnetic field controlled arc or closure magnetron sputtering technique.Close
The core component of the reconditioning seamed edge device of key member nano coating reinforcing and the riveting device of critical component nano coating reinforcing is adopted
Strengthening the chemical vapour deposition technique preparation composite lubricated wear-resistant coating of nanometer DLC with arc light carries out intensive treatment.Reconditioning rib
The miscellaneous part of side device and riveting device passes through high performance arc light electron stream or hollow cathode electron stream or heated filament electron stream
Reinforcing plasma nitridation technology carries out nitridation intensive treatment to deburring unit.
Such as Figure 14：Discharging manipulator 11 includes the discharging transverse shifting cylinder 46 being arranged on support assembly 2, is arranged on
Discharging lifting moving cylinder 47 on discharging transverse shifting cylinder 46, the discharging for being arranged on the lower end of lifting moving cylinder 47 that discharges are sent
Material finger 45 and the discharging stroke limit block 48 being arranged on support assembly 2；Discharging feeding finger 45 is by the circle of the station 8 that discharges
Post battery 1 is transported on the circulation retainer 56 on circulation output device 12.Manipulator can be controlled dynamic by multiple cylinders
Make or by cylinder coordinate the similar scissors of lever it is the same realize holding action, be apparent.
Realize that cylindrical battery core 1 is separated with carrier by the manipulator 11 that discharges, into next work step.Discharging manipulator 11
The direction of discharging transverse shifting cylinder 46 it is tangent with four 4 direction of rotation of station central rotation device, so as to more effectively save empty
Between, reduce floor space.
Such as Figure 14：Circulation output device 12 includes being arranged on the circulation support 49 of the side of support assembly 2, is arranged on circulator
Circulation material stock framework 54 on seat 49, the first conveyer belt of circulation 64 being set in parallel in immediately below circulation material stock framework 54 and circulate
Circulation input first axle 51, the transmission of drive circulation second of second conveyer belt 65, drive the first conveyer belt 64 of circulation to left movement
Gas is promoted with 65 the second axles 53 of circulation input for moving right, the circulation for being separately positioned on the end side of circulation material stock framework 54 or so
Cylinder 57 and circulation pull cylinder 55, is separately positioned on the first conveyer belt 64 of circulation and the circulation of circulation the second conveyer belt 65 top the
One passage 62 and circulation second channel 63, the circulation motor 50 being arranged on circulation support 49, it is arranged on the first conveyer belt of circulation
64 and circulation the second conveyer belt 65 between circulation synchronous reversing arrangement 52 and be distributed in circulation the first conveyer belt 64 and circulation
Circulation retainer 56 on second conveyer belt 65；The circulation that circulation pusher cylinder 57 will be located at the circulation left end of the first conveyer belt 64 is passed
Dynamic seat 56 is pushed on the second conveyer belt 65 of circulation, and circulation pulling cylinder 55 will be located at the circulation of the circulation right-hand member of the second conveyer belt 65
Retainer 56 draws and is sent on the first conveyer belt 64 of circulation, is used to put positioned at the circulation retainer 56 of the circulation right-hand member of the first conveyer belt 64
Put the paired cylindrical battery core 1 that discharging manipulator 11 is sent；The first conveyer belt 64 and the second conveyer belt of circulation 65 are circulated by following
The synchronous same-speed counter motion of ring synchronous communicating device 52；Circulation synchronous reversing arrangement 52 includes being separately positioned on circulation input first
Output wheel on axle 51 and the wheel for inputting being arranged on circulation the second axle 53 of input, output wheel engage setting with wheel for inputting.
The operation principle for circulating output device 12 is as follows：Circulation motor 50 is by conveyer belt, gear mechanism or directly drives
Circulation input first axle 51 is rotated and drives the first conveyer belt 64 of circulation to left movement, while it is same to circulate the 51- circulations of input first axle
The second axle 53- of step reversing arrangement 52- circulation inputs circulates the second conveyer belt 65 and moves right, and pulls cylinder 55 to drive by circulating
Circulation support 49 reaches the first conveyer belt 64 of circulation from the second conveyer belt 65 of circulation through circulating first passage 62, is promoted by circulating
Cylinder 57 drives circulation support 49 to reach the second conveyer belt 65 of circulation through circulating second channel 63 from the first conveyer belt 64 of circulation, real
Existing cycle operation, efficiency high, more preferable save space is rational in infrastructure, designs ingenious.The quantity of circulation support 49 in wherein Figure 14
It is preferred scheme.
Such as Figure 14：The application also includes output feed device；Output feed device includes the output being arranged on weld holder 3
Lift cylinder 58, be arranged on output the piston rod of lift cylinder 58 on output flat-removing air cyclinder 59, be arranged on output flat-removing air cyclinder 59
Output rotary electric machine 60 on piston rod and it is arranged on the output mechanical finger 61 of the output piston rod right-hand member of rotary electric machine 60；It is defeated
Going out mechanical finger 61 has the first output station, the second welding post and the 3rd unloading station（Omitted in figure）Three stations, it is defeated
Going out rotary electric machine 60 drives output mechanical finger 61 to be rotated between three stations and parked, in the first output station：Unloaded
Output mechanical finger 61 will circulate the cylinder on the circulation retainer 56 of the left end of second conveyer belt of circulation 65 of output device 12
Battery 1 is clamped；In the second welding post：The output clamping cylindrical battery of mechanical finger 61 core 1 carries out welding sequence；Unloaded the 3rd
Material station：Output mechanical finger 61 will weld the discharging of cylindrical battery core 1 and zero load for finishing.
Output feed device is combined and realized by exporting lift cylinder 58, output flat-removing air cyclinder 59, output rotary electric machine 60
Export lifting, translation and the rotation of mechanical finger 61.Transferring device is reduced, the structure of the simplification of raising is exported by rotating
Rotary electric machine 60 further saves space so that the mechanism of the present apparatus is compact, reduces cost, improves operating efficiency.
As shown in figure 15, the present invention also has vibrating alert mechanism, including vibration signal detector, RC wave filters, alarm
Master controller, vibration signal detector detects live vibration signal and is input to alarm master controller, institute by RC wave filters
The alarm master controller stated is connected with the audible-visual annunciator for scene alarm.In addition, being also associated with described master controller
LCD display, keyboard interface and memory cell.Alarm master controller described in the present embodiment uses the ARM7TDMI- of NXP companies
S microcontrollers LPC2368.
Reasonable in design, with low cost, durable, high-efficiency abrasion-proof of the invention, it is safe and reliable, simple to operate, time saving and energy saving,
Saving fund, compact conformation and easy to use.
It is, in order to more clearly disclose, and just not enumerated for prior art that the present invention is fully described.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
The present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still may be used
Modified with to the technical scheme described in previous embodiment, or equivalent is carried out to which part technical characteristic；Make
It is obvious for those skilled in the art are combined to multiple technical schemes of the invention.And these are changed or replace
Change, do not make the spirit and scope of the essence disengaging embodiment of the present invention technical scheme of appropriate technical solution.
Claims (10)
1. the mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of a kind of critical component nano coating reinforcing, its
For being connected section rolling step and welding sequence, it is characterised in that：The weld holder (3) of welding machine (13) is placed with including being arranged on
The support assembly (2) on right side, four station central rotations device (4) being arranged on support assembly (2), to be separately positioned on frame total
The riveting device of reconditioning seamed edge device (9), the reinforcing of critical component nano coating into the critical component nano coating reinforcing on (2)
And discharging manipulator (11) and the circulation output device (12) being arranged between weld holder (3) and support assembly (2) (10)；Institute
Critical component is stated for reconditioning seamed edge device and riveting device；
Feed station (5), reconditioning station (6), the riveting for being provided with four station central rotations device (4) and being connected by work step
Station (7) and discharging (8) four stations of station, are provided with carrier device (14) on four station central rotations device (4), carry
Tool device (14) for placing cylindrical battery core (1) in pairs；
Under the rotation of four station central rotations device (4), by work step order：Positioned at the carrier device at feed station (5) place
(14) the paired cylindrical battery core (1) that winding is completed is placed with, the critical component nano coating positioned at reconditioning station (6) is strengthened
Reconditioning seamed edge device (9) to cylindrical battery core (1) reconditioning seamed edge, the critical component nano coating positioned at riveting station (7) is strong
To cylindrical battery core (1) riveting, the discharging manipulator (11) positioned at discharging station (8) is by carrier device for the riveting device (10) of change
(14) the cylindrical battery core (1) on is placed into circulation output device (12)；
Paired cylindrical battery core (1) is given welding machine (13) by circulation output device (12) carries out welding sequence；
Circulation output device (12) is including being arranged on the circulation support (49) of support assembly (2) side, being arranged on circulation support
(49) circulation material stock framework (54) on, the conveyer belt of the circulation first (64) being set in parallel in immediately below circulation material stock framework (54)
First axle (51) is input into the circulation of left movement, drive with the second conveyer belt of circulation (65), drive the first conveyer belt of circulation (64)
The circulation that the second conveyer belt (65) moves right is circulated to be input into the second axle (53), be separately positioned on circulation material stock framework (54) left and right
The circulation pusher cylinder (57) and circulation for holding side pull cylinder (55), are separately positioned on the first conveyer belt of circulation (64) and circulation
Circulation first passage (62) above second conveyer belt (65) and circulation second channel (63), it is arranged in circulation support (49)
Circulation motor (50), the circulation synchronous commutation dress being arranged between the first conveyer belt of circulation (64) and the second conveyer belt of circulation (65)
Put (52) and the circulation retainer (56) being distributed in the first conveyer belt of circulation (64) and the second conveyer belt of circulation (65)；
Circulation pusher cylinder (57) will be located at the circulation retainer (56) for circulating the first conveyer belt (64) left end and be pushed to circulation the
On two conveyer belts (65), circulation pulling cylinder (55) will draw positioned at the circulation retainer (56) of circulation the second conveyer belt (65) right-hand member
It is sent in the first conveyer belt of circulation (64), the circulation retainer (56) positioned at circulation the first conveyer belt (64) right-hand member is for placing out
The paired cylindrical battery core (1) that material manipulator (11) is sent；
Circulate the first conveyer belt (64) and the second conveyer belt of circulation (65) is anti-by circulation synchronous reversing arrangement (52) synchronous same-speed
To motion；Circulation motor drives circulation input first axle to rotate by conveyer belt, gear mechanism or shaft coupling；
Circulation synchronous reversing arrangement (52) is including being separately positioned on the output wheel and be arranged on that circulation is input into first axle (51)
Wheel for inputting in circulation the second axle of input (53), output wheel engages setting with wheel for inputting；
Scene vibration radio alarm device is also included, scene vibration radio alarm unit includes vibration signal detector, RC
Wave filter, alarm master controller, vibration signal detector are detected live vibration signal and are adopted by RC wave filters, A/D signals
Egf block is input to alarm master controller, and described alarm master controller is connected with the audible-visual annunciator for scene alarm, accuses
RF transceiver I is also associated with alert master controller,
485 gateway nodes are also included, 485 gateway node includes RF transceiver II, serial data communication module, 485
Drive circuit, 485 interfaces, less radio-frequency connection, realizes vibration signal between described RF transceiver I and RF transceiver II
The radio communication of the signal between the vibration signal of detector and 485 gateway nodes.
2. the cylindrical battery core with vibrating alert mechanism that critical component nano coating according to claim 1 is strengthened
Mill riveting processing unit (plant), it is characterised in that:Four station central rotations device (4) are including being arranged on support assembly (2) and place
There are the rotation platform (19) of carrier device (14), device for providing rotational output (16) and be arranged on rotation platform (19) lower surface and machine
The rotation back-up roller wheel (20) that frame assembly (2) upper surface is in rolling contact；
Device for providing rotational output (16) including being arranged on support assembly (2) and be rotated platform (19) rotation rotation output turn
To machine (18) and the rotation output motor (17) being connected with rotation output steering machine (18).
3. the cylindrical battery core with vibrating alert mechanism that critical component nano coating according to claim 2 is strengthened
Mill riveting processing unit (plant), it is characterised in that:Carrier device (14) is including being fixedly installed on four station central rotations device (4)
Carrier carrier head (31) that carrier seat (30), paired rotation on rotation platform (19) are arranged on carrier seat (30), it is arranged on
Carrier seat (30) and corresponding carrier carrier head (31) between carrier fixing axle bearing sleeve (29) and be arranged on carrier fixing bearing
Set (29) is interior and drives the carrier of corresponding carrier carrier head (31) rotation to be input into tapered sleeve (28).
4. the cylindrical battery core with vibrating alert mechanism that critical component nano coating according to claim 3 is strengthened
Mill riveting processing unit (plant), it is characterised in that:Reconditioning seamed edge device (9) of critical component nano coating reinforcing is including being arranged on machine
Reconditioning support (32) on frame assembly (2), the reconditioning upset motor (33) being arranged on reconditioning support (32), it is arranged on reconditioning and turns over
The reconditioning bracket (34) of the glow discharge nitriding reinforcing of rotating motor (33) output shaft, the reconditioning for being slidably arranged in glow discharge nitriding reinforcing vertically
The reconditioning of the glow discharge nitriding reinforcing on bracket (34) is slided the headstock (36), is arranged under the reconditioning bracket (34) of glow discharge nitriding reinforcing
The reconditioning buffer spring (35) and pair of vertical between the headstock (36) upper surface are slided in the reconditioning of surface and glow discharge nitriding reinforcing
It is arranged on the reconditioning rotating grinding head (37) that the nano coating reinforcing of the headstock (36) lower front end is slided in reconditioning；What nano coating was strengthened repaiies
Mill rotating grinding head (37) is corresponding with the lateral edges of the cylindrical battery core (1) that rotation is set.
5. the cylindrical battery core with vibrating alert mechanism that critical component nano coating according to claim 4 is strengthened
Mill riveting processing unit (plant), it is characterised in that:Four station central rotations device (4) lower section is provided with upper jacking system (15), on
Jacking system (15) positioned at reconditioning station (6) and with critical component nano coating strengthen reconditioning seamed edge device (9) it is corresponding.
6. the cylindrical battery core with vibrating alert mechanism that critical component nano coating according to claim 5 is strengthened
Mill riveting processing unit (plant), it is characterised in that:Upper jacking system (15) is including being arranged on the upper top support of support assembly (2) lower end
The upper top that frame (23), piston rod are connected with upper topmast support (23) controls cylinder (21), is arranged on upper top control cylinder (21) cylinder
Upper top output motor (22) on body, the upper top rotating output shaft (24) for being arranged on top output motor (22), it is sleeved on top
Upper top on rotating output shaft (24) rotates output gear (25), paired rotation and stretches and is arranged on topmast support (23)
Upper top rotation exports the axis of cone (27) and is arranged on the upper top rotary drive gear that corresponding upper top rotation exports the axis of cone (27) lower end
(26)；Upper top rotary drive gear (26) and corresponding upper top rotation output gear (25) engaged transmission；Upper top rotation output cone
The top of axle (27) is corresponding with carrier input tapered sleeve (28) lower end taper hole of carrier device (14).
7. the circle with vibrating alert mechanism that the critical component nano coating according to claim any one of 1-6 is strengthened
The mill riveting processing unit (plant) of post battery, it is characterised in that:The riveting device (10) of critical component nano coating reinforcing is including setting
Riveting support (38) on support assembly (2), the riveting of the glow discharge nitriding being horizontally set on riveting support (38) reinforcing are stretched
Contracting cylinder (39), the riveting of the nano coating reinforcing being arranged on riveting telescopic cylinder (39) piston rod of glow discharge nitriding reinforcing are stretched
Contracting wedge (40), be arranged on riveting support (38) end glow discharge nitriding reinforcing riveting gland (41), be arranged on ion and ooze
Nitrogen reinforcing riveting gland (41) on riveting horizontally-guided hole (42), be arranged on glow discharge nitriding reinforcing riveting gland
(41) riveting push-down head (43) and be arranged on the riveting gland (41) that glow discharge nitriding is strengthened that the glow discharge nitriding below is strengthened
Riveting lifting restoring spring (44) between the riveting push-down head (43) strengthened with glow discharge nitriding；
Riveting gland (41) bottom of glow discharge nitriding reinforcing is provided with and is vertically directed groove, the riveting push-down head of glow discharge nitriding reinforcing
(43) top is being vertically directed slip setting in groove, is vertically directed groove and is connected with riveting horizontally-guided hole (42), is carried in riveting
Rise in the presence of back-moving spring (44), the top of the riveting push-down head (43) of glow discharge nitriding reinforcing is exposed to riveting horizontally-guided hole
(42) lower surface, the flexible wedge (40) of riveting of nano coating reinforcing is horizontally inserted in riveting horizontally-guided hole (42) to be inserted out
Motion, the top of the riveting push-down head (43) of glow discharge nitriding reinforcing is obliquely installed for right low left high, the riveting of glow discharge nitriding reinforcing
The top of push-down head (43) is identical with the gradient of the lower surface of the flexible wedge (40) of the riveting that nano coating is strengthened and laminating is set；
Inclined-plane of the lower surface of the flexible wedge (40) of riveting of nano coating reinforcing for head higher than root；Riveting push-down head (43)
Lower surface be located at riveting station (7) cylindrical battery core (1) surface.
8. the circle with vibrating alert mechanism that the critical component nano coating according to claim any one of 1-6 is strengthened
The mill riveting processing unit (plant) of post battery, it is characterised in that:Discharging manipulator (11) is including being arranged on going out on support assembly (2)
Expect transverse shifting cylinder (46), discharging lifting moving cylinder (47) being arranged in discharging transverse shifting cylinder (46), be arranged on
Discharging feeding finger (45) of discharging lifting moving cylinder (47) lower end and the discharging stroke limit being arranged on support assembly (2)
Position block (48)；The discharging transverse shifting cylinder moving track of discharging manipulator and four station central rotation device rotational trajectory phases
Cut；
The cylindrical battery core (1) of the station (8) that discharges is transported to following in circulation output device (12) by discharging feeding finger (45)
On ring retainer (56).
9. the cylinder with vibrating alert mechanism that the critical component nano coating according to claim any one of 1-6 is strengthened
The mill riveting processing unit (plant) of battery, it is characterised in that:Also include output feed device；
Output feed device includes the output lift cylinder (58) being arranged on weld holder (3), is arranged on output lift cylinder
(58) output flat-removing air cyclinder (59) on piston rod, the output rotary electric machine being arranged on output flat-removing air cyclinder (59) piston rod
(60) and be arranged on output rotary electric machine (60) piston rod right-hand member output mechanical finger (61)；
Output mechanical finger (61) has the first output station, three stations of the second welding post and the 3rd unloading station, exports
Rotary electric machine (60) drives output mechanical finger (61) to be rotated between three stations and parked,
In the first output station：Unloaded output mechanical finger (61) will circulate the conveyer belt of circulation second of output device (12)
(65) cylindrical battery core (1) clamping on the circulation retainer (56) of left end；
In the second welding post：Output mechanical finger (61) clamps cylindrical battery core (1) and carries out welding sequence；
In the 3rd unloading station：Output mechanical finger (61) will weld (1) discharging of cylindrical battery core and zero load for finishing.
10. the cylindrical battery with vibrating alert mechanism that the critical component nano coating according to claim 1-9 is strengthened
The mill riveting processing unit (plant) of core, it is characterised in that:The reconditioning seamed edge device and critical component nanometer of critical component nano coating reinforcing
The core component of the riveting device of coating reinforcing carries out intensive treatment using ion plating nano coating technology, and the coating of selection has
AlCrN, TiAlN, TiSiN, ALCrSiN, AlTiN, DLC coating system, using the ion plating of electromagnetic field controlled arc or closed magnetic
Prepared by control sputtering technology, reconditioning seamed edge device and the riveting of critical component nano coating reinforcing that critical component nano coating is strengthened
The core component of device prepares the composite lubricated wear-resistant coating of nanometer DLC and enters using arc light enhancing chemical vapour deposition technique
The miscellaneous part of row intensive treatment, reconditioning seamed edge device and riveting device is by high performance arc light electron stream or hollow cathode electricity
Subflow or heated filament electron stream reinforcing plasma nitridation technology carry out nitridation intensive treatment to deburring unit.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611199798.2A CN106826232A (en) | 2016-12-22 | 2016-12-22 | The mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611199798.2A CN106826232A (en) | 2016-12-22 | 2016-12-22 | The mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing |
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| CN106826232A true CN106826232A (en) | 2017-06-13 |
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| CN201611199798.2A Pending CN106826232A (en) | 2016-12-22 | 2016-12-22 | The mill riveting processing unit (plant) of the cylindrical battery core with vibrating alert mechanism of critical component nano coating reinforcing |
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Application publication date: 20170613 |