CN106825456B - Be arranged breed, the casting device of nodularization simultaneous locating mechanism - Google Patents
Be arranged breed, the casting device of nodularization simultaneous locating mechanism Download PDFInfo
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- CN106825456B CN106825456B CN201710082851.9A CN201710082851A CN106825456B CN 106825456 B CN106825456 B CN 106825456B CN 201710082851 A CN201710082851 A CN 201710082851A CN 106825456 B CN106825456 B CN 106825456B
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- connecting shaft
- casting
- hanger
- side connecting
- inovulant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
A kind of setting is bred, the casting device of nodularization simultaneous locating mechanism, including casting ladle, hanger, simultaneous locating mechanism, the casting ladle includes casting container, it is symmetricly set on the left side connecting shaft of casting container two sides, right side connecting shaft, and swing handle, the simultaneous locating mechanism includes transmission mechanism, inovulant suspension mechanism, the transmission mechanism is arranged on the side wall of hanger, the lower end of the transmission mechanism and the right side connecting shaft are sequentially connected, the upper end of transmission mechanism is fixedly connected with the inovulant suspension mechanism, and then it is in inovulant suspension mechanism and the molten metal stem bar of casting container always in same vertical direction, the present invention overcomes inovulants in the prior art, the addition time of nodulizer, coal addition position, the uncontrollable defect of effect is added, use transmission ratio for 1 transmission mechanism, so that the rotational angle of casting ladle with The rotational angle for breeding bucket hanging rod is identical, to realize the accurate current-following inoculation of casting overall process.
Description
Technical field
The present invention relates to casting of metals equipment technical fields more particularly to a kind of setting to breed, nodularization simultaneous locating mechanism
Casting device.
Background technique
The use of art of inoculation brings primary leap to the quality of cast iron materials, but conventional art of inoculation was implemented
Journey leads to the unstable quality of cast iron materials, such as: burying bag method, can not determine the reaction opportunity of inovulant, also not can guarantee and breed
Agent is uniformly distributed；Inovulant is shifted to an earlier date or mid-term is sprinkled into, then capping metal liquid by throw-in play, or in pouring basin or is poured in advance
The side of wrapping props simple shelf, but as the inclination of casting ladle, inovulant can be fallen on a blob of slag, not can enter molten metal；Punching
Enter method, designs a dedicated transition tool, breed-nodulizer is added in this tooling, it allows molten metal to flow through this tooling, realizes pregnant
Educate-nodulizer with stream be added, but this tooling needs be regularly maintained, at high cost, low efficiency.
Application No. is in a kind of entitled patent of automatic instant inoculation device of 201220096278.X, a kind of is described
Frame is erected above pouring basin or casting ladle, it can be achieved that inovulant is added in casting ladle by gravity, but not can guarantee addition
Position, if inovulant, which falls in above a blob of slag or falls in molten metal surface and quickly aoxidize, all not can guarantee pregnant effect.
Application No. is in 201520117399.1 patent, disclose a kind of production of spheroidal graphite cast-iron to breed tool, the patent
There is also the same problems, although be exactly casting ladle rotation, can open infundibular body, infundibular body in time by linkage structure
It is fixed on hanging beam, then position of the stem bar of casting ladle in vertical direction also changes, and funnel when casting ladle inclination
The position in vertical direction of body is but still constant, so cannot guarantee that the position of molten metal is added in the intracorporal inovulant of funnel
It sets, if inovulant, which falls in above a blob of slag or falls in molten metal surface and quickly aoxidize, all not can guarantee pregnant effect.
Summary of the invention
It is necessary to propose that one kind can guarantee to breed bucket always with the molten metal stem bar of casting ladle in same vertical direction
Be arranged breed, the casting device of nodularization simultaneous locating mechanism.
A kind of setting breeds, the casting device of nodularization simultaneous locating mechanism, including casting ladle, hanger, simultaneous locating mechanism, institute
Casting ladle is stated for holding molten metal, the lower end of the hanger is connect with casting ladle, using the gravity sling, tilt, shifted as casting ladle
The side wall of support, the simultaneous locating mechanism and hanger connects, and the casting ladle includes casting container, is symmetricly set on casting container
Molten metal stem bar, the left side is arranged at the edge of casting container in left side connecting shaft, right side connecting shaft and the swing handle of two sides
Side connecting shaft, right side connecting shaft are horizontally disposed, and one end of left side connecting shaft is fixedly connected with the side wall of casting container, left
The other end of side connecting shaft is fixedly connected with the swing handle, to drive left side connecting shaft, casting container by swing handle
The inclination of casting container is realized in rotation, left side connecting shaft between the lower end of the hanger and casting container and swing handle and
Right side connecting shaft is flexibly connected, so that hanger can be rotated relative to left side connecting shaft and right side connecting shaft, the right side connection
Axis is fixedly connected with the simultaneous locating mechanism, and to drive simultaneous locating mechanism rotation by right side connecting shaft, described synchronize is determined
Position mechanism includes transmission mechanism, inovulant suspension mechanism, and the inside of the inovulant suspension mechanism is for holding inovulant or ball
Agent, the transmission mechanism are arranged on the side wall of hanger, and the lower end of the transmission mechanism and right side connecting shaft transmission connect
It connects, the upper end of transmission mechanism is fixedly connected with the inovulant suspension mechanism, with outstanding by being connected to casting container and inovulant
Transmission mechanism between suspension mechanism drives inovulant suspension mechanism and casting container to rotate synchronously, and then makes inovulant suspension mechanism
It is in same vertical direction always with the molten metal stem bar of casting container.
The present invention overcomes inovulant in the prior art, the addition time of nodulizer, coal addition position, addition effect are uncontrollable
Defect, provide it is a kind of with breeding-the casting ladle of nodularization simultaneous locating mechanism, the casting ladle use transmission ratio for 1 transmission
Mechanism is poured so that the rotational angle of casting ladle is identical as the bucket rotational angle of hanging rod is bred to ensure that breed bucket and be always positioned at
The surface of packet stream mouth, solve the fixed bucket that breeds causes inovulant that can not fall on out in same position dispensing inovulant always
The bad problem of pregnant effect caused by molten metal is flowed, to realize the accurate current-following inoculation of casting overall process.
Detailed description of the invention
Fig. 1 be it is described setting breed, the structural schematic diagram of the casting device of nodularization simultaneous locating mechanism.
Fig. 2 is the partial enlarged view that the simultaneous locating mechanism is expressed in Fig. 1.
Fig. 3 be it is described setting breed, the left view of the casting device of nodularization simultaneous locating mechanism.
Fig. 4 be it is described setting breed, the right view of the casting device of nodularization simultaneous locating mechanism.
Fig. 5 is the left view schematic diagram when casting container is in non-casting condition.
Fig. 6 is the right side view when casting container is in non-casting condition.
When Fig. 7 is that the setting is bred, the casting container of the casting device of nodularization simultaneous locating mechanism is in heeling condition,
I.e. casting condition when left view.
When Fig. 8 is that the setting is bred, the casting container of the casting device of nodularization simultaneous locating mechanism is in heeling condition,
I.e. casting condition when right view.
In figure: casting ladle 10, casting container 11, molten metal stem bar 111, left side connecting shaft 12, right side connecting shaft 13, turning handle
Hand 14, hanger 20, simultaneous locating mechanism 30, mounting base 31, driving wheel 32, driven wheel 33, transmission chain 34, hanger 35, raise up bar
351, cross bar 352, flexible connection rope 36, breed bucket 37.
Specific embodiment
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be apparent that, drawings in the following description are some embodiments of the invention, common for this field
For technical staff, without creative efforts, it is also possible to obtain other drawings based on these drawings.
Referring to Fig. 1 to Fig. 4, the embodiment of the invention provides a kind of settings to breed, nodularization simultaneous locating mechanism pours filling
It sets, including casting ladle 10, hanger 20, simultaneous locating mechanism 30, casting ladle 10 is for holding molten metal, the lower end of hanger 20 and casting ladle 10
Connection, using the Gravity support sling, tilt, shifted as casting ladle 10, simultaneous locating mechanism 30 is connect with the side wall of hanger 20, is poured
Packet 10 includes casting container 11, the left side connecting shaft 12 for being symmetricly set on casting 11 two sides of container, right side connecting shaft 13 and rotation
Molten metal stem bar 111 is arranged at the edge of casting container 11 in handle 14, and left side connecting shaft 12, right side connecting shaft 13 are along level side
To setting, one end of left side connecting shaft 12 is fixedly connected with the side wall of casting container 11, the other end of left side connecting shaft 12 with turn
Dynamic handle 14 is fixedly connected, to drive left side connecting shaft 12, casting container 11 to surround the lower end of hanger 20 by swing handle 14
Rotation, realizes the inclination of casting container 11, and the left side between the lower end and casting container 11 and swing handle 14 of hanger 20 connects
Axis 12 and right side connecting shaft 13 are flexibly connected, so that hanger 20 can turn relative to left side connecting shaft 12 and right side connecting shaft 13
Dynamic, right side connecting shaft 13 is fixedly connected with simultaneous locating mechanism 30, to drive simultaneous locating mechanism 30 by right side connecting shaft 13
Rotation.
Simultaneous locating mechanism 30 includes transmission mechanism, inovulant suspension mechanism, and the inside of inovulant suspension mechanism is for containing
Inovulant or nodulizer are put, transmission mechanism is arranged on the side wall of hanger 20, and the lower end of transmission mechanism and right side connecting shaft 13 pass
Dynamic connection, the upper end of transmission mechanism are fixedly connected with inovulant suspension mechanism, by being connected to casting container 11 and inovulant
Transmission mechanism between suspension mechanism drives inovulant suspension mechanism and casting container 11 to rotate synchronously, and then hangs inovulant
The molten metal stem bar 111 of mechanism and casting container 11 is always in same vertical direction.
Further, transmission mechanism includes mounting base 31, driving wheel 32, driven wheel 33, transmission chain 34, mounting base 31 and hanger
20 upper end axis connection, so that mounting base 31 is rotated relative to hanger 20, driving wheel 32 is fixedly connected with right side connecting shaft 13, with
The casting container 11 of rotation is set to drive driving wheel 32 to rotate synchronously by right side connecting shaft 13, driven wheel 33 and mounting base 31 are fixed
Connection, so that driven wheel 33 drives mounting base 31 to rotate, transmission chain 34 is connected between driving wheel 32 and driven wheel 33, so that from
The transmission ratio of driving wheel 33 and 32 Synchronous Transmission of driving wheel, driving wheel 32 and driven wheel 33 is 1.
The transmission ratio of driving wheel 32 and driven wheel 33 is that 1 can be realized by selecting identical two gears, two
A completely opposite gear is respectively as driving wheel 32 and driven wheel 33.
Further, inovulant suspension mechanism includes hanger 35, flexible connection rope 36, breeds bucket 37, one end of hanger 35 with
Mounting base 31 is fixedly connected, the upper end of the other end connection flexible connection rope 36 of hanger 35, the lower end connection of flexible connection rope 36
The upper end for breeding bucket 37, the lower ending opening for breeding bucket 37 are flowed out for inovulant or nodulizer, are bred bucket 37 and are located at casting container 11
Molten metal stem bar 111 surface.Bucket 37 is bred with the molten metal stem bar 111 of casting container 11 in identical vertical direction
It is interior.
Hanger 35 includes raise up bar 351 and cross bar 352, and the one end for the bar 351 that raises up is fixedly connected with mounting base 31, and raise up bar
351 other end is connect with one end of cross bar 352, the upper end of the other end connection flexible connection rope 36 of cross bar 352.
Raise up bar 351 and vertical direction angle and right side connecting shaft 13 and casting container 11 molten metal stem bar 111 it
Between line angle it is complementary, so as to breed bucket 37 always in the surface of molten metal stem bar 111.
Referring to Fig. 5 to Fig. 8, concrete implementation mode are as follows: the angle a to raise up between bar 351 and the side wall of hanger 20 and the right side
The angle b of line between side connecting shaft 13 and the molten metal stem bar 111 for being poured container 11 is complementary, i.e. a+b=180 °, because hanging
The side wall of frame 20 remains in vertical direction.Certainly, the length of bar 351 and cross bar 352 of raising up will meet and be just maintained at
The surface of molten metal stem bar 111, what this can be achieved on.
In pouring metal melt, with the inclination of casting container 11, angle b is changing, while angle a is also changing, but
Due to the setting of inovulant suspension mechanism and transmission mechanism, it ensure that a+b=180 °, in Fig. 7, Fig. 8, casting container 11 is tilted
Afterwards, the angle between bar 351 and the side wall of hanger 20 that raises up becomes c, the metal liquid stream of right side connecting shaft 13 and casting container 11
The angle of line between mouth 111 becomes d, but c+d=180 ° are to meet.
Present invention utilizes the principle of parallelogram and the principle of corresponding angles complementation, the sides of raise up bar 351, hanger 20
Wall, right side connecting shaft 13 and be poured container 11 molten metal stem bar 111 between line, flexible connection rope 36 extended line between
Four edges are formed, between straight line and right side connecting shaft 13 where the bar 351 that raises up and the molten metal stem bar 111 of casting container 11
Line is parallel always, then raise up bar 351 in the horizontal direction in projection and right side connecting shaft 13 and casting container 11 molten metal
Line between stem bar 111 in the horizontal direction in projection it is equal always, the side wall and flexible connection rope 36 of hanger 20 and breed
Bucket 37 remains parallel, and in vertical direction, then ensure that and breed bucket 37 always in the surface of molten metal stem bar 111.
The selection of flexible connection rope 36 has good controllability, and with the rotation of mounting base 31, the bar 351 that raises up is also same
Step rotation, the upper end of flexible connection rope 36 is with the rotation of hanger 35 at this time, and the lower end for being flexibly connected rope 36 remains vertical
Downwardly direction, i.e. moment are maintained at the position of the surface of the molten metal stem bar 111 of casting container 11.
Further, messenger wire slot, the end of messenger wire slot and the other end of hanger 35 are set in the end of the other end of hanger 35
It is fixedly connected, the upper end of flexible connection rope 36 is caught in messenger wire slot, and then flexible connection rope 36 is avoided to fall off from hanger 35.
Further, breeding bucket 37 is conical hopper, valve is arranged, at the lower ending opening for breeding bucket 37 to control inovulant
Or the opportunity of nodulizer blanking, height of the lower ending opening of bucket 37 apart from molten metal stem bar 111 is bred preferably in 150mm~300mm.
Valve can be manually opened, or electric opening.
Further, automatic oscillator also is set in the inside for breeding bucket 37, automatic oscillator, which is fixed at, breeds the interior of bucket 37
On wall.Automatic oscillator can be a kind of element with automatic vibration function, the mode that can also manually or automatically control
It controls automatic oscillator to start self-vibration or stop self-vibration, to accelerate under the material in inovulant by the vibration of automatic oscillator
It falls.
Further, it is respectively provided with bearing between the lower end of hanger 20 and left side connecting shaft 12 and right side connecting shaft 13, so that even
Spindle can be rotated relative to hanger 20.
Module or unit in the device of that embodiment of the invention can be combined, divided and deleted according to actual needs.
The above disclosure is only the preferred embodiments of the present invention, cannot limit the right model of the present invention with this certainly
It encloses, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and wants according to right of the present invention
Made equivalent variations is sought, is still belonged to the scope covered by the invention.
Claims (5)
1. a kind of setting is bred, the casting device of nodularization simultaneous locating mechanism, it is characterised in that: including casting ladle, hanger, synchronize and determine
Position mechanism, for holding molten metal, the lower end of the hanger is connect the casting ladle with casting ladle, to sling, tilt as casting ladle, is turned
The side wall of the Gravity support of shifting, the simultaneous locating mechanism and hanger connects, and the casting ladle includes casting container, is symmetricly set on
It is poured left side connecting shaft, right side connecting shaft and the swing handle of container two sides, metal liquid stream is set at the edge of casting container
Mouth, the left side connecting shaft, right side connecting shaft are horizontally disposed, and one end of left side connecting shaft and the side wall of casting container are solid
Fixed connection, the other end of left side connecting shaft are fixedly connected with the swing handle, with by connecting shaft on the left of swing handle drive,
It is poured container rotation, realizes the inclination of casting container, the left side between the lower end and casting container and swing handle of the hanger
Connecting shaft and right side connecting shaft are flexibly connected, so that hanger can be rotated relative to left side connecting shaft and right side connecting shaft, it is described
Right side connecting shaft is fixedly connected with the simultaneous locating mechanism, to drive simultaneous locating mechanism rotation, institute by right side connecting shaft
Stating simultaneous locating mechanism includes transmission mechanism, inovulant suspension mechanism, and the transmission mechanism includes mounting base, driving wheel, driven
Wheel, transmission chain, the upper end axis connection of the mounting base and hanger so that mounting base relative to hanger rotate, the driving wheel with
The right side connecting shaft is fixedly connected, so that the casting container of rotation drives driving wheel to rotate synchronously by right side connecting shaft, institute
It states driven wheel to be fixedly connected with the mounting base, so that driven wheel drives mounting base rotation, the transmission chain is connected to driving wheel
Between driven wheel, so that the transmission ratio of driven wheel and driving wheel Synchronous Transmission, the driving wheel and driven wheel is 1, it is described pregnant
The inside of agent suspension mechanism is educated for holding inovulant or nodulizer, and the transmission mechanism is arranged on the side wall of hanger, described
The lower end of transmission mechanism and the right side connecting shaft are sequentially connected, and the upper end of transmission mechanism and the inovulant suspension mechanism are solid
Fixed connection, to drive inovulant suspension mechanism by the transmission mechanism being connected between casting container and inovulant suspension mechanism
It is rotated synchronously with casting container, and then the molten metal stem bar of inovulant suspension mechanism and casting container is made to be in same perpendicular always
Histogram is inside, and the inovulant suspension mechanism includes hanger, flexible connection rope, breeds bucket, one end of the hanger and the peace
Dress seat is fixedly connected, and the other end of hanger connects the upper end of the flexible connection rope, and the lower end connection for being flexibly connected rope is described pregnant
The upper end for educating bucket, the lower ending opening for breeding bucket are flowed out for inovulant or nodulizer, and the bucket that breeds is located at the casting container
The surface of molten metal stem bar.
2. setting as described in claim 1 is bred, the casting device of nodularization simultaneous locating mechanism, it is characterised in that: described
Messenger wire slot is arranged in the end of the other end of hanger, and the messenger wire slot is fixedly connected with the end of the other end of hanger, the flexibility
The upper end of connecting rope is caught in the messenger wire slot, and then flexible connection rope is avoided to fall off from hanger.
3. setting as described in claim 1 is bred, the casting device of nodularization simultaneous locating mechanism, it is characterised in that: described pregnant
Educating bucket is conical hopper, valve is arranged, at the lower ending opening for breeding bucket to control the opportunity of inovulant or nodulizer blanking.
4. setting as described in claim 1 is bred, the casting device of nodularization simultaneous locating mechanism, it is characterised in that: also in institute
The automatic oscillator of inside setting for breeding bucket is stated, the automatic oscillator is fixed on the inner wall for breeding bucket.
5. setting as described in claim 1 is bred, the casting device of nodularization simultaneous locating mechanism, it is characterised in that: described to hang
It is respectively provided with bearing between the lower end of frame and the left side connecting shaft and right side connecting shaft, so that connecting shaft can relative to hanger
Rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710082851.9A CN106825456B (en) | 2017-02-16 | 2017-02-16 | Be arranged breed, the casting device of nodularization simultaneous locating mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710082851.9A CN106825456B (en) | 2017-02-16 | 2017-02-16 | Be arranged breed, the casting device of nodularization simultaneous locating mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106825456A CN106825456A (en) | 2017-06-13 |
| CN106825456B true CN106825456B (en) | 2019-06-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710082851.9A Active CN106825456B (en) | 2017-02-16 | 2017-02-16 | Be arranged breed, the casting device of nodularization simultaneous locating mechanism |
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| CN (1) | CN106825456B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110217563B (en) * | 2019-06-11 | 2024-04-19 | 湖南隋侯珠科技有限公司 | Robot is arranged to two unification pipetting tips |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3332230A1 (en) * | 1983-09-07 | 1985-03-28 | Fooke GmbH, 4280 Borken | Metering device for casting stream seeding |
| JPS60250855A (en) * | 1984-05-29 | 1985-12-11 | Fukushima Seikou Kk | Inoculator for pouring flow of cast iron |
| JPS6289548A (en) * | 1986-10-09 | 1987-04-24 | Asahi Malleable Iron Co Ltd | Method and apparatus for adding inoculant |
| CN202639254U (en) * | 2012-05-07 | 2013-01-02 | 无锡桥联风电科技有限公司 | Pouring and inoculation device of heavy casting |
| CN203018699U (en) * | 2012-12-17 | 2013-06-26 | 沈阳机床银丰铸造有限公司 | Fully automatic stream inoculation device |
| CN103495710A (en) * | 2013-10-09 | 2014-01-08 | 河南省金太阳铸造有限公司 | Nucleating agent hopper for casting |
| CN105537539A (en) * | 2015-12-29 | 2016-05-04 | 株洲九方铸造有限责任公司 | Breeding feeder used for iron casting pouring |
-
2017
- 2017-02-16 CN CN201710082851.9A patent/CN106825456B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3332230A1 (en) * | 1983-09-07 | 1985-03-28 | Fooke GmbH, 4280 Borken | Metering device for casting stream seeding |
| JPS60250855A (en) * | 1984-05-29 | 1985-12-11 | Fukushima Seikou Kk | Inoculator for pouring flow of cast iron |
| JPS6289548A (en) * | 1986-10-09 | 1987-04-24 | Asahi Malleable Iron Co Ltd | Method and apparatus for adding inoculant |
| CN202639254U (en) * | 2012-05-07 | 2013-01-02 | 无锡桥联风电科技有限公司 | Pouring and inoculation device of heavy casting |
| CN203018699U (en) * | 2012-12-17 | 2013-06-26 | 沈阳机床银丰铸造有限公司 | Fully automatic stream inoculation device |
| CN103495710A (en) * | 2013-10-09 | 2014-01-08 | 河南省金太阳铸造有限公司 | Nucleating agent hopper for casting |
| CN105537539A (en) * | 2015-12-29 | 2016-05-04 | 株洲九方铸造有限责任公司 | Breeding feeder used for iron casting pouring |
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