CN106825200B - A kind of M type profile Special multi-station 3-D clipping machine - Google Patents

A kind of M type profile Special multi-station 3-D clipping machine Download PDF

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Publication number
CN106825200B
CN106825200B CN201710215552.8A CN201710215552A CN106825200B CN 106825200 B CN106825200 B CN 106825200B CN 201710215552 A CN201710215552 A CN 201710215552A CN 106825200 B CN106825200 B CN 106825200B
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CN
China
Prior art keywords
unit
type
square hole
bilateral
rushes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201710215552.8A
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Chinese (zh)
Other versions
CN106825200A (en
Inventor
王亮
刘畅
孙业成
李三强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jilin Saijinde Intelligent Equipment Co Ltd
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Jilin Saijinde Intelligent Equipment Co Ltd
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Priority to CN201710215552.8A priority Critical patent/CN106825200B/en
Publication of CN106825200A publication Critical patent/CN106825200A/en
Application granted granted Critical
Publication of CN106825200B publication Critical patent/CN106825200B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/243Perforating, i.e. punching holes in profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D55/00Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Punching Or Piercing (AREA)

Abstract

The invention discloses a kind of M type profile Special multi-station space automatic cutting machines, what the bilateral including equipment base and pedestal upper front rushed unit and its rear rushes square hole unit, and the cutting unit for rushing square hole unit rear portion and hydraulic drive control system and electric control system;The M type profile Special multi-station spatial reference machine has that simple and compact for structure, equipment volume is small, saves space, multistation and works at the same time the features such as high-efficient, multiple functional integration is high.

Description

A kind of M type profile Special multi-station 3-D clipping machine
Technical field
The invention belongs to mechanical industries, building trade field, and in particular to a kind of M type profile Special multi-station 3-D clipping Machine.
Background technique
Traditional profile punching or shearing equipment need to install special punching using on general plate shearing machine and universal press Mold and side-punching mould, general plate shearing machine cutting method are as follows: plate crossed and is sent into plate shearing machine, is cut by plate shearing machine, it is this Plate shearing machine is only suitable for cutting the plate of rule and domestic common profile (such as angle steel), for M type profile due to the edge of a knife and profile Surface is not bonded, and does not have material pressing device, is led to not be precisely accomplished punching, not can guarantee cutting size.Universal press The special side-punching mould side blow mode of upper installation is as follows: it is needed on mold using wedge sliding mechanism, it could be real on universal press It is now punched the transformation of angle, such mold design and processing cost are high, also, this mold cannot achieve side blow, rush square hole And cutting simultaneously or separately acts, the multi-process multistation that cannot achieve profile is simultaneously or separately individually cut.
Bilateral punching may be implemented in M type profile Special multi-station 3-D clipping machine, rushes square hole, cuts multistation simultaneously or separately Movement, Multifunctional height is integrated, substantially increases production efficiency, and equipment volume is small, saves space, simple structure, manufacture Cost is far below universal press and particular manufacturing craft.
Summary of the invention
In view of this, can be improved production efficiency it is an object of the present invention to provide one kind, multifunctional unit, structure be simple, at This M type profile Special multi-station 3-D clipping that is cheap, continuously being cut for the side blow punching of M type profile and cutting multistation Machine.
In order to solve the above-mentioned technical problem, the technical scheme is that
A kind of M type profile Special multi-station 3-D clipping machine, including equipment base and the bilateral of pedestal upper front punching list Member and its rear rush square hole unit and the cutting unit for rushing square hole unit rear portion and hydraulic drive control system and electricity Gas control system, the side blow unit include the hydraulic cylinder at one top of gantry type frame one and gantry type frame on pedestal top One and connect with hydraulic cylinder one with type pressure plate one and be installed on the hydraulic cylinder two of one two sides of gantry type frame and be mounted on Side blow sliding block that gantry bilateral is directly driven by hydraulic cylinder two and the formed punch being mounted on side blow sliding block and with type pressure plate one The die plate insert of underface, it is described to rush two top of gantry type frame two and gantry type frame that square hole unit includes pedestal top Hydraulic cylinder three and the connecting plate one and connecting plate that are connect with fixed block with hydraulic cylinder three by axis below Rectangular Spring one, And by bolted with type pressure plate two and the formed punch for the trapezoidal head being connect with connecting plate one, and with type pressure plate two The corresponding lower die one in lower section, the cutting unit include three top of gantry type frame three and gantry type frame on pedestal top Hydraulic cylinder four, and the Rectangular Spring two of two lower section of connecting plate two and connecting plate that is connect with fixed block with hydraulic cylinder by axis and By it is bolted with type pressure plate three and with connecting plate two connect with type formed punch and with corresponding below type pressure plate three Lower die two.
Preferably, the side blow unit pressure plate and die plate insert is made according to M type profile with type and profile compactness Height guarantees to compress forced area.
Preferably, described rush in square hole unit lower die has positioning convex platform, it can be used for the limit of profile feedstock direction.
Preferably, the lower die of each station is that M type profile lower surface is processed with type, it can be used for the positioning of profile and lead To.
Preferably, the bilateral rushes unit, rushes square hole unit, cutting unit is synchronous driving, is completed at the same time plate Side blow rushes square hole and cuts, and greatly improves work efficiency.
Preferably, the bilateral rushes unit, rushes square hole unit, cutting unit is independent driving, can individually complete to cut Function that is disconnected or rushing square hole or side blow M type profile.It becomes second nature with Multifunctional centralized.
Preferably, the bilateral rushes unit, rushes square hole unit, cutting unit all uses hydraulic-driven, pins button Can movement once release button movement stops and automated backhaul there is higher safety and can than tradition machinery formula punching machine Control property.
The technology of the present invention effect major embodiment is in the following areas: 1, respectively driving each punching using multistation multi-hydraulic-cylinder Multi-process is integrated on a machine by unit, makes M type product forms part from left and right side blow, to rushing square hole, then to cutting, both Can multistation multi-process is synchronous carries out, can also individually carry out.Multistation concurrently or consecutively carries out that working efficiency can be improved;Point It does not carry out not individually, then it can multifunctional universal.It is suitble to multiple product;2, using two position four-way valve of Single electromagnet, button unclamps i.e. dynamic Make to stop simultaneously backhaul, has more controllability and safety compared with tradition machinery formula punching machine;3, all punching units are all made of planer-type steel Framed plate structure, especially bilateral rush unit, respectively drive two-sided side blow and compression, and top compresses profile using oil cylinder driving, Bilateral oil cylinder directly drives sliding block linear rows and walks to complete left and right sides punching, has abandoned the wedge slide block machine of conventional dedicated side-punching mould Structure simplifies structure, reduces processing cost, has saved working space.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of M type profile Special multi-station 3-D clipping machine of the invention;
Fig. 2 is that the bilateral of M type profile Special multi-station 3-D clipping machine of the invention rushes cellular construction schematic diagram;
Fig. 3 rushes square hole cellular construction schematic diagram for M type profile Special multi-station 3-D clipping machine of the invention;
Fig. 4 is the cutting unit structural schematic diagram of M type profile Special multi-station 3-D clipping machine of the invention.
Specific embodiment
Below in conjunction with attached drawing, a specific embodiment of the invention is described in further detail, so that technical solution of the present invention is more It should be readily appreciated that and grasp.
Embodiment
As shown in Figure 1, a kind of M type profile Special multi-station 3-D clipping machine, including equipment base 1, bilateral rush unit 2, Square hole unit 3, cutting unit 4 and hydraulic drive control system and electric control system are rushed, the equipment base 1 uses square tube Structure, structure is simple, easy to process, can install bilateral simultaneously and rush unit 2, rushes square hole unit 3,4 three units of cutting unit, side Just the multifunctional unit of equipment.
As shown in Fig. 2, the bilateral rushes unit 2, using gantry type frame 1, upper hydraulic cylinder 1 is driven with type Pressure plate 1 compresses M type profile with type, guarantees that profile is not deformed because of side blow, and bilateral respectively sets a forward flange hydraulic cylinder 27, It after lower button, is stretched out by Driven by Hydraulic Cylinder bilateral sliding block formed punch 1, between 9 cutting edge of lower die die plate insert, completes M type The bilateral punching of profile.This structure is unit-modularized by side blow, if product piece needs to change, cancels side blow function, or dimension Bilateral sliding block formed punch 1 and other component are repaired, the portal frame bolt of side blow unit 2 can be unclamped, the punching of bilateral sliding block is individually dismantled First 8, it is convenient for safeguarding.Sliding block formed punch 1 will can also be individually dismantled in the case where not dismantling gantry type frame 1.Guide part Point use L-type Simple sliding guide rail, can in the case where not dismantling gantry independent dismounting and change guide rail.
As shown in figure 3, described rush the gantry type frame 2 11 that square hole unit 3 includes pedestal top, the gantry type frame Hydraulic cylinder three 12 of 2 11 tops for driving, upper hydraulic cylinder 3 12 drive on upper punch square punch 2 13 and M type profile Surface falls with type pressure plate 2 14, and pressure plate 2 14 first contacts the profile in lower die 1 when whereabouts, with pressure plate 2 14 On the compression of Rectangular Spring 1 finishing type material in place compression, while formed punch 2 13 enters matrix cavity completion and rushes square hole.It is rushing While square hole, side blow or cutting can also carry out simultaneously.There is boss in lower die 1, can be used for profile and determine in feed direction Position.
As shown in figure 4, the cutting unit 4 includes the gantry type frame 3 111 on pedestal top, the gantry type frame three Hydraulic cylinder four 17 of 111 tops for driving, hydraulic cylinder 4 17 drive the type profile upper surface upper mold M with type cutoff tool 18 and M type Profile upper surface falls with type pressure plate 3 19, and when whereabouts first contacts the profile in lower die 2 20 with type pressure plate 3 19, with Rectangular Spring 2 21 in pressure plate 3 19 compresses the compression of finishing type material in place, while cutoff tool 18 falls and 2 20 sword of lower die Mouth acts on the cutting for completing profile simultaneously.
When equipment is started to work, tablet in opening state, is rushed unit 1 from one station, that is, bilateral and is put by all units entirely, It is placed on lower die die plate insert 9 with type, tablet front end withstands on the limit that second station rushes 2 lower die of square hole unit, one 15 protrusion On, it pins button " clamping ", bilateral rushes 2 upper mold 6 of unit whereabouts and compresses tablet, the release button after upper mold 6 falls in place, then Button " side blow " is pinned, release button, left and right sides slide block 8 contract automatically in place and after completing side punching after left and right sides slide block 8 It returns.Then touch the button " opening ", and the first station, which clamps upper mold 6 and unclamps, to be risen, and then tablet continuation is sent forward, and second station is sent into And square hole unit 3 is rushed, by the anti-boss limit for being stuck in lower die 1 of the inner side front end card of side blow, tablet is put with type Surely, touch the button " rushing square hole ", unclamps after the completion of acting, rushes 3 upper mold 14 of square hole unit and automatically reset.While rushing square hole, It can be clamped simultaneously by previous step, and side blow, allow first step side blow and second step to rush square hole while carrying out.Tablet is continued forward It send, is sent to 3rd station and cutting unit 4, touch the button " cutting ", after the completion of cutoff action, release button.
In the course of work of whole equipment, M type profile can be worked at the same time with friction feeding, each unit with multistation, Multi-process carries out simultaneously, advantage one: high-efficient, the original multi-process of ratio is distributed on different particular manufacturing craft and press machine, Reduce workpiece turns sequence process, and the working time is greatly saved, improves work efficiency;Advantage two: save the cost.The original of ratio The cutting side blow come rushes square hole and is completed respectively by different device operators, and operator becomes a people from more people, reduces operation Human cost is greatly saved in person.Universal press is expensive simultaneously and specificity is not strong, and the present invention is by more integration of equipments one On a special machine, manufacturing cost is substantially reduced;Advantage three, Multifunctional height are integrated, although traditional continuous progressive die can be with Multistation is punched simultaneously, but be can not achieve multistation and individually acted respectively, and the present invention can be achieved side blow, rush square hole, cut work Sequence individually carries out, and is adapted to multiple product modification;Advantage four, each functional unit block, side blow unit rush square hole Unit and cutting unit can be dismantled individually, convenient for safeguarding and replacement;Advantage five, structure replacement simply easy to process, bilateral punching are single Member discards tradition wedge mechanism, directly drives using straight line L-type simple guide rail frame and guide plate, and with hydraulic cylinder, reduces difficulty of processing, Processing cost is saved, convenient for the processing and replacement of component;Advantage six is acted when button is pressed using hydraulic system, pine Movement stops simultaneously backhaul when opening, and has more controllability safety compared with mechanical blanking equipment.The technology of the present invention effect major embodiment In the following areas: 1, product piece is loaded and unloaded from loose mail, is clamped, until assemble welding is completed, is realized only with a locating clip Tightly, it solves the low defect of resetting position precision, while simplifying the artificial operation for repeating to dismount product piece, save life Beat is produced, also extend clamping cylinder is to use the service life;2, the use of quick connector, structure is simple, and operating principle is simple, whole Occupied space is smaller in set equipment, eliminates the drag chain structure in conventional delivery systems, more convenient.
Certainly, above is representative instance of the invention, and in addition to this, the present invention can also have other a variety of specific implementations Mode, all technical solutions formed using equivalent substitution or equivalent transformation, is all fallen within the scope of protection of present invention.

Claims (1)

1. a kind of M type profile Special multi-station 3-D clipping machine, including equipment base, the bilateral of pedestal upper front rush unit, What bilateral rushed unit rear rushes square hole unit, the cutting unit for rushing square hole unit rear and hydraulic drive control system and Electric control system, it is characterised in that: it includes the gantry type frame one on pedestal top, gantry type frame one that the bilateral, which rushes unit, The hydraulic cylinder one at top, connect with hydraulic cylinder one with type pressure plate one, the hydraulic cylinder two that is installed on one two sides of gantry type frame, It is mounted on the side blow sliding block that one bilateral of gantry type frame is directly driven by hydraulic cylinder two, the formed punch one being mounted on side blow sliding block, And with the die plate insert immediately below type pressure plate one;The square hole unit that rushes includes the gantry type frame two on pedestal top, gantry The hydraulic cylinder three at the top of formula frame two, the connecting plate one being connect with fixed block by axis with hydraulic cylinder three, below connecting plate one Rectangular Spring one, Rectangular Spring one lower section are by bolted with type pressure plate two, the trapezoidal head connecting with connecting plate one Formed punch two, and with the two corresponding lower die one in lower section of type pressure plate;The cutting unit includes the planer-type frame on pedestal top Frame three, the hydraulic cylinder four at the top of gantry type frame three, the connecting plate two, the connecting plate that are connect by axis with fixed block with hydraulic cylinder four The Rectangular Springs two of two lower sections, the lower section of Rectangular Spring two by it is bolted connect with type pressure plate three, with connecting plate two with Type formed punch, and with the three corresponding lower die two in lower section of type pressure plate;The bilateral rush unit with type pressure plate one and cavity plate Insert makes according to M type profile with type, has positioning convex platform in the lower die one for rushing square hole unit, the lower die of each station is It is processed according to M type profile lower surface with type;The bilateral rushes unit, rushes square hole unit, and cutting unit is synchronous driving, Huo Zhesuo It states bilateral to rush unit, rush square hole unit, cutting unit is independent driving;The bilateral rushes unit, rushes square hole unit, cutting unit Hydraulic-driven is all used, the hydraulic drive control system uses two position four-way valve of Single electromagnet;When equipment is started to work, own Tablet is rushed unit and is put by unit entirely in opening state from the first station, that is, bilateral, with type is placed on lower die die plate insert, tablet Front end withstands on second station and rushes on the positioning convex platform of square hole unit lower die one, pin button clamping, bilateral rush unit with type Pressure plate one, which falls, compresses tablet, and then the release button after once falling on position with type pressure plate pins button side blow, to left and right Side blow sliding block in place and completes release button after side punching, and left and right sides slide block retracts automatically, and then touch the button opening, the first work Unclamping with type pressure plate one for position rises, and then tablet continuation is sent forward, is sent into second station and rushes square hole unit, by side blow On the anti-positioning convex platform for being stuck in lower die one of inner side front end card, tablet is put surely with type, touches the button and rushes square hole, completed wait act After unclamp, rush square hole unit upper mold and automatically reset, while rushing square hole, clamped by previous step, and side blow, allow first step side blow Square hole is rushed with second step while being carried out, and tablet continuation is sent forward, 3rd station i.e. cutting unit is sent to, touch the button cutting, to After the completion of cutoff action, release button.
CN201710215552.8A 2017-04-04 2017-04-04 A kind of M type profile Special multi-station 3-D clipping machine Expired - Fee Related CN106825200B (en)

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CN201710215552.8A CN106825200B (en) 2017-04-04 2017-04-04 A kind of M type profile Special multi-station 3-D clipping machine

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Application Number Priority Date Filing Date Title
CN201710215552.8A CN106825200B (en) 2017-04-04 2017-04-04 A kind of M type profile Special multi-station 3-D clipping machine

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CN106825200B true CN106825200B (en) 2019-03-19

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CN102989868A (en) * 2012-11-12 2013-03-27 上海昊明机械有限公司 Method for achieving process of on-line punching cold-roll-forming cutting production line
CN203526962U (en) * 2013-11-08 2014-04-09 武汉宇宙科技有限公司 Main keel cold roll forming machine

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Publication number Priority date Publication date Assignee Title
CN2247570Y (en) * 1995-12-25 1997-02-19 杨金宗 Transmission for C-steel shaper
CN102989868A (en) * 2012-11-12 2013-03-27 上海昊明机械有限公司 Method for achieving process of on-line punching cold-roll-forming cutting production line
CN203526962U (en) * 2013-11-08 2014-04-09 武汉宇宙科技有限公司 Main keel cold roll forming machine

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Address after: 132000 016 Tianjin street, industrial park, Yongji Economic Development Zone, Jilin, Jilin

Applicant after: Jilin SAIC intelligent equipment Limited by Share Ltd

Address before: 132000 016 Tianjin street, industrial park, Yongji Economic Development Zone, Jilin, Jilin

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