CN106825169A - A kind of equipment of two-sided flash removed - Google Patents
A kind of equipment of two-sided flash removed Download PDFInfo
- Publication number
- CN106825169A CN106825169A CN201611245754.9A CN201611245754A CN106825169A CN 106825169 A CN106825169 A CN 106825169A CN 201611245754 A CN201611245754 A CN 201611245754A CN 106825169 A CN106825169 A CN 106825169A
- Authority
- CN
- China
- Prior art keywords
- roller
- elastic layer
- equipment
- pivot
- flash removed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/005—Edge deburring or smoothing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The present invention relates to a kind of equipment of two-sided flash removed, including the first pivot, the first roller, the first rotate gear, the second pivot, the second roller, the second rotate gear, belt gear and frequency converter；One end of first pivot is connected with belt gear, and its other end is provided with the first rotate gear, and first roller is installed on the first pivot, and the frequency converter is connected with belt gear；Second rotate gear is installed on one end of the second pivot and is meshed with the first rotate gear, and second roller is installed on the second pivot, and second roller is corresponding with the first roller；The surface of first roller is provided with the first elastic layer, and the surface of second roller is provided with the second elastic layer.
Description
Technical field
The present invention relates to the related technical field of mechanized equipment, in particular to a kind of equipment of two-sided flash removed.
Background technology
Although this pocket-handkerchief of burr is little, but directly influences the quality of product.So recent years is with each
The attention that industry is removed to burr, the method for deburring also emerges in an endless stream.Existing frequently-used deburring/deburring mainly has so several
Kind:
Traditional use edge iron is processed.
With principle of electrochemical reaction, the part being made to metal material automatically, selectively complete deburring operation.It
Can be widely used for the pump housing, the valve of the industry different metal materials such as pneumatic, hydraulic pressure, engineering machinery, oil nozzle oil pump, automobile, engine
The deburring of the parts such as body, connecting rod, plunger pintle nozzle match-ing parts.It is after suitable for being difficult to the internal burr of removal, heat treatment and smart
The part of processing.
A kind of electrochemical machining method of metal parts burr, English abbreviation ECD are removed using electrolysis.By tool cathode
, in the jagged near sites of workpiece, both are at a distance of certain gap (generally 0.3~1 milli for (typically with brass) fixed placement
Rice).The current-carrying part alignment burr seamed edge of tool cathode, other surfaces are covered with insulating barrier, concentrate on electrolysis
Burr part.Tool cathode connects DC power cathode during processing, and workpiece connects DC power anode.Pressure is 0.1~0.3 MPa
Low-voltage electrolysis liquid (general with sodium nitrate or sodium chlorate aqueous solution) is flowed through between workpiece and negative electrode.After dc source is connected, hair
Thorn just produces anodic solution and is removed, and is taken away by electrolyte.Electrolyte has certain corrosivity, should be by clear after workpiece deburring
Wash and antirust treatment.The burr of electrochemical deburring concealment part cross bore or complex shape part suitable for removal part, it is raw
Efficiency high is produced, the deburring time typically only needs several seconds to tens seconds.This method is usually used in gear, spline, connecting rod, valve body and song
The deburrings such as shafting oil road aperture, and wedge angle rounding etc..Have the disadvantage that the vicinity of part burr is also subject to electrolysis, surface can lose
Go original gloss, or even influence dimensional accuracy.
When the ultrasonic energy that ultrasonic wave is produced acts on the liquid vibrated in liquid in rarefaction state, very little can be torn into
Hole (i.e. internal is vacuum) these holes can produce up to hundreds of instantaneous pressures of atmospheric pressure when rupture, and
This phenomenon is both referred to as cavitation phenomenon.Ultrasonic wave deburring is exactly hundreds of moments of atmospheric pressure produced using " cavitation phenomenon "
Impulsive force is clean the burr removing being attached on part.The not all burr of ultrasonic wave deburring is all suitable for, main pin
It is general if burr needs to be observed with microscope to some microcosmic burrs, can just attempt with the method for ultrasonic wave
Removal.For macroscopic burr, the intensity of bonding is mainly seen, the weak burr of adhesion strength can use ultrasonic wave, typically
If being simply not with ultrasonic method with the cutter treatable burr of.The advantage and disadvantage of ultrasonic wave deburring.
High-pressure water jet：As the term suggests it is, with water as medium, to remove what is produced after processing using its instant impact
Burr and overlap, while can reach the purpose of cleaning.Tested by test of many times, eventually find suitable pressure for 30MPa-
50MPa.If insufficient pressure, it is impossible to reach the effect of deburring, although hypertonia can remove flash removed, there is disfiguring workpiece
Danger.The fluid pressure that usual hydraulic part is born when in use cannot all be beaten all within 20Mpa with the pressure of 50MPa
The burr residual fallen, the probability come off under several MPas of operating pressure is very small, it is also possible to think that the root of burr is residual
Stay be workpiece a part.The manufacturing firm of present water under high pressure deburring equipment is more and more, can simply be summarized as two classes：Workpiece
Portable and nozzle is portable.Workpiece movable type low cost, be adapted to simple valve body deburring and cleaning, its have the disadvantage nozzle with
The fitness of valve body is undesirable, and valve inner cross bore, the burr removal effect of inclined hole are bad；Nozzle is portable to be controlled by CNC
System can effectively adjust the distance of nozzle and valve body burr generating unit, effectively the cross bore and inclined hole of correspondence valve inner and
The burr of blind hole, but due to this high equipment cost, the up to the present only hydraulic pressure control of the cardia of automobile and engineering machinery
System processed could generally enjoy this and treat somebody kindly.
Thermal explosion deburring：Also known as electrothermics deburring, heat energy deburring is that world today's machine industry is generally acknowledged most
It is adapted to the advanced technologies of small workpiece high-volume deburring, domestic only Liang Jia enterprises can produce this equipment at present.It uses hydrogen
Gas and oxygen mix in for the closed operating room for processing workpiece, instantaneous ignition burning and in very short time and workpiece surface
There is violent thermal chemical reaction in burr, reach the purpose of flash removed.Heat energy deburring is a kind of special processing technology, is had
Efficiency high, highly versatile, accessibility are good, remove flash removed uniform and complete, workpiece surface flat smooth, and do not receive workpiece material, shape
The features such as limitation at shape and burr position.It is particularly suitable for other processes insurmountable with complex-shaped surface mould, mutually pass through intersecting
The deburring treatment of the larger workpiece of the deburring difficulty such as hole system, deep hole, blind hole, screwed hole.Can be used for black, non-ferrous metal and heat
The deburring of the nonmetallic materials workpiece such as thermoplastic plastic and die cast metal part, the deflashing treatment of plastic pressuring piece.Due to its processing
Ultrahigh in efficiency, the direct cost for producing is cheap, is particularly suitable for the continuous production environment of high-volume and uses, and is large-scale industrial life
Produce preferable highly-efficient processing equipment.
Fold freezing deburring：The thickness of the product overlap such as rubber, plastic products, zinc-magnesium aluminium alloy (or burr) is than product
Thickness want it is thin a lot, it is crisp in overlap (or burr) so the brittle speed of overlap (or burr) is faster than the brittle speed of product
Change and in product no this time period of embrittlement, freeze deburring (deburring) machine and product is impacted by casting bullet, so as to go
Except in brittle overlap (or burr).Freezing deburring (deburring) machine, is that a kind of ultralow temperature of utilization liquid nitrogen makes rubber, plastics
There is rapidly embrittlement in product, the overlap of zinc-magnesium aluminium alloy, and in this case, the freezing particle ejected by high speed clashes into system
The burr (or overlap) of product, so as to reach can high-quality, expeditiously remove product burr (or overlap), and can keep make
Special deburring (deburring) equipment that product all physical property in itself do not change.It can be significantly increased the deburring of product
(deburring) precision and with intensive degree very high.Current this equipment has turned into accurate product of rubber and plastic, Die Casting Enterprise not
Can or the deburring of Que Hou roads and deburring processing equipment.
Magnetic force flash trimmer：Magnetic force flash trimmer is, using its unique Distribution of Magnetic Field, to produce powerful stable magnetic strength effect
Should, magnetic force draw point (import raw material semipermanents) is carried out with workpiece comprehensive, it is fully ground with multi-angle, reach quick
Rust cleaning, goes to dead angle, removes flash removed batch cutting edge of a knife or a sword, the effects such as removing oxide film and sinter vestige.Especially to complex-shaped, honeycomb sandwich
The workpiece such as seam, internal and external threads, can more show its magical magical effect.Also, workpiece surface is not injured, workpiece accuracy is not influenceed.Allow
Workpiece moment becomes smooth clean and tidy, takes on an entirely new look.Suitable for gold, silver, copper, aluminium, zinc, magnesium, iron, metal class and the hard such as stainless steel
The grinding and polishing of the non-metal kind workpiece such as plastics goes flash removed disposably to complete.
It is existing, it is necessary to pass through roll squeezer carries out burr treatment to two surfaces of lamination typically in lamination process
The roll squeezer that technology is used to roller mostly steel rider structure, due to the gap very little between roller, if it cannot be guaranteed that each steel rider
Cylindricity and circularity, need when in use in advance regulation it is (such as to the gap between roller) and easy at high speeds
Collide, and then damage the surface to roller.Meanwhile, existing roll squeezer complex structure, the speed of service are slow, low production efficiency.
For this reason, it is necessary to design a kind of equipment of special two-sided flash removed.
The content of the invention
In view of this, the technical problem to be solved in the present invention is to provide a kind of simple structure, be avoided that damage to roller table
The equipment of the two-sided flash removed that face and the speed of service are adjustable, production efficiency is high, including the first pivot, the first roller, first turn
Moving gear, the second pivot, the second roller, the second rotate gear, belt gear and frequency converter；One end of first pivot
It is connected with belt gear, its other end is provided with the first rotate gear, first roller is installed on the first pivot, institute
Frequency converter is stated to be connected with belt gear；Second rotate gear be installed on one end of the second pivot and with the first turning gear
Wheel is meshed, and second roller is installed on the second pivot, and second roller is corresponding with the first roller；First rolling
The surface of wheel is provided with the first elastic layer, and the surface of second roller is provided with the second elastic layer.
In some embodiments, first elastic layer is made of nitrile rubber.
In some embodiments, second elastic layer is made of nitrile rubber.
In some embodiments, the thickness of the first elastic layer is 12~15mm.
In some embodiments, the thickness of the first elastic layer is 13mm.
In some embodiments, the thickness of the second elastic layer is 12~15mm.
In some embodiments, the thickness of the second elastic layer is 13mm.
In some embodiments, the first elastic layer is identical with the thickness of second elastic layer.
In some embodiments, the diameter of first roller and the second roller is at least above 100mm.
In some embodiments, the belt gear includes motor and driving belt, described driving belt one end
Pivotally connected with first, its other end is connected with the output shaft of motor, and the motor is connected with frequency converter.
A kind of equipment of two-sided flash removed provided by the present invention, relative to prior art, beneficial effect is：
1st, the present invention is respectively provided with elastic layer on the surface of two rollers, because elastic layer has elasticity, reduces pair roller
The requirement of machining accuracy (such as cylindricity and circularity), it is easier to be brought into close contact two rollers, installs and changes more convenient；
2nd, the present invention is exported using motor, driving belt straight line, and rotating speed is very fast, while passing through Frequency Converter Control, it is easier to
Realize the control of speed and the production capacity of matching production line.
In sum, the composite friction material of special construction of the present invention, it has the advantages that above-mentioned many and practical value,
And similar structure design is there are no in like product publish or use and really belong to innovation, generate handy and practical
Effect, more existing health protection tea has the multinomial effect promoted, so that more it is suitable to practicality, and with extensive industrial value.
Brief description of the drawings
It should be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore it is not construed as to model
The restriction enclosed, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to these
Accompanying drawing obtains other related accompanying drawings.
Fig. 1 is the equipment front view of two-sided flash removed.
Drawing reference numeral explanation：
Specific embodiment
Hereinafter, the various embodiments of the disclosure will be described more fully with reference to accompanying drawing.The disclosure can have various realities
Example is applied, and can wherein be adjusted and be changed.Therefore, will in more detail be retouched with reference to the specific embodiment being shown in the drawings
State the disclosure.It should be understood, however, that：It is limited to the meaning of specific embodiment disclosed herein in the absence of by the various embodiments of the disclosure
Figure, but should by the disclosure be interpreted as covering all adjustment in the spirit and scope of the various embodiments for falling into the disclosure, etc.
Jljl and/or alternative.Description taken together with the accompanying drawings, the same element of same reference numerals.
Hereinafter, can be used in the various embodiments of the disclosure term " including " or " may include " indicate it is disclosed
Function, operation or the presence of element, and do not limit the increase of one or more functions, operation or element.Additionally, such as existing
Used in the various embodiments of the disclosure, term " including ", " having " and its cognate be meant only to represent special characteristic, number
The combination of word, step, operation, element, component or foregoing item, and be understood not to exclude first it is one or more other
The presence of the combination of feature, numeral, step, operation, element, component or foregoing item or increase one or more features, numeral,
The possibility of the combination of step, operation, element, component or foregoing item.
In the various embodiments of the disclosure, statement "or" or " at least one of A or/and B " include what is listed file names with
Any combinations of word or all combinations.For example, statement " A or B " or " at least one of A or/and B " may include A, may include
B may include A and B both.
The statement (" first ", " second " etc.) used in the various embodiments of the disclosure can be modified in various implementations
Various element in example, but corresponding element can not be limited.For example, presented above be not intended to limit the suitable of the element
Sequence and/or importance.The purpose for being only used for differentiating an element and other elements presented above.For example, first user is filled
Put and indicate different user device with second user device, although the two is all user's set.For example, not departing from each of the disclosure
In the case of planting the scope of embodiment, the first element is referred to alternatively as the second element, and similarly, the second element is also referred to as first
Element.
It should be noted that：If an element ' attach ' to another element by description, can be by the first composition unit
Part is directly connected to the second element, and " connection " the 3rd can be constituted between the first element and the second element
Element.On the contrary, when an element " being directly connected to " is arrived into another element, it will be appreciated that be in the first element
And second do not exist the 3rd element between element.
The term used in the various embodiments of the disclosure is only used for describing the purpose of specific embodiment and not anticipating
In the various embodiments of the limitation disclosure.As used herein, singulative is intended to also including plural form, unless context is clear
Chu ground is indicated otherwise.Unless otherwise defined, all terms (including the technical term and scientific terminology) tool being otherwise used herein
There is the implication identical implication being generally understood that with the various embodiment one skilled in the art of the disclosure.The term
(term limited such as in the dictionary for generally using) is to be interpreted as to be had and the situational meaning in correlative technology field
Identical implication and will be not construed as with Utopian implication or excessively formal implication, unless in the various of the disclosure
It is clearly defined in embodiment.
Embodiment
Referring to accompanying drawing 1, there is provided a kind of equipment of two-sided flash removed, including the first pivot 1, the first roller 2, the first turning gear
The 4, second pivot 5 of wheel, the second roller 6, the second rotate gear 8, belt gear and frequency converter 11；First pivot 1
One end is connected with belt gear, and its other end is provided with the first rotate gear 4, and first roller 2 is installed on the first pivot
On axle 1, the frequency converter 11 is connected with belt gear；Second rotate gear 8 be installed on one end of the second pivot 5 and
It is meshed with the first rotate gear 4, second roller 6 is installed on the second pivot 5, the roller 2 of second roller 6 and first
It is corresponding；The surface of first roller 2 is provided with the first elastic layer 3, and the surface of second roller 6 is provided with the second elastic layer 7.
Above-mentioned, the present invention is respectively provided with elastic layer on the surface of two rollers, because elastic layer has elasticity, reduces to rolling
The requirement of wheel machining accuracy (such as cylindricity and circularity), it is easier to be brought into close contact two rollers, installs and changes more convenient；
The present invention is exported using motor 9, the straight line of driving belt 10, and rotating speed is very fast, while being controlled by frequency converter 11, more holds
Easily realize the control of speed and the production capacity of matching production line.
It is understood that being provided with the first elastic layer 3 on the surface of the first roller 2, is provided with the surface of the second roller 6
Two elastic layers 7, because the first elastic layer 3 and the second elastic layer 7 have elasticity, reduce the first roller 2 and the second roller 6 are processed
The requirement of precision (such as cylindricity and circularity), it is easier to two rolling wheels are brought into close contact, to realize two-sided flash removed, and are led to
Cross frequency converter 11 to control, it is easier to realize the control of speed.
In some embodiments of the invention, first elastic layer 3 is made of nitrile rubber.
In some embodiments of the invention, second elastic layer 7 is made of nitrile rubber.
In some embodiments of the invention, the thickness of the first elastic layer 3 is 12~15mm.
In some embodiments of the invention, the thickness of the first elastic layer 3 is 13mm.
In some embodiments of the invention, the thickness of the second elastic layer 7 is 12~15mm.
In some embodiments of the invention, the thickness of the second elastic layer 7 is 13mm.
In some embodiments of the invention, the first elastic layer 3 is identical with the thickness of second elastic layer 7.
In some embodiments of the invention, the diameter of the roller 6 of first roller 2 and second is at least above 100mm.
In some embodiments of the invention, the belt gear includes motor 9 and driving belt 10, the transmission skin
10 one end of band are connected with the first pivot 1, and its other end is connected with the output shaft of motor 9, and the motor 9 is connected with frequency converter 11.
The preferred embodiments of the present invention are the foregoing is only, is not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.It is all within the spirit and principles in the present invention, made any repair
Change, equivalent, improvement etc., should be included within the scope of the present invention.
Claims (10)
1. a kind of equipment of two-sided flash removed, it is characterised in that：Including the first pivot, the first roller, the first rotate gear, second
Pivot, the second roller, the second rotate gear, belt gear and frequency converter；One end of first pivot and belt transmission
Mechanism is connected, and its other end is provided with the first rotate gear, and first roller is installed on the first pivot, the frequency converter with
Belt gear is connected；Second rotate gear is installed on one end of the second pivot and is meshed with the first rotate gear,
Second roller is installed on the second pivot, and second roller is corresponding with the first roller；The surface of first roller
The first elastic layer is provided with, the surface of second roller is provided with the second elastic layer.
2. the equipment of two-sided flash removed according to claim 1, it is characterised in that：First elastic layer uses butyronitrile rubber
Glue is made.
3. the equipment of two-sided flash removed according to claim 2, it is characterised in that：Second elastic layer uses butyronitrile rubber
Glue is made.
4. the equipment of two-sided flash removed according to claim 1, it is characterised in that：The thickness of the first elastic layer be 12~
15mm。
5. the equipment of two-sided flash removed according to claim 4, it is characterised in that：The thickness of the first elastic layer is 13mm.
6. the equipment of two-sided flash removed according to claim 1, it is characterised in that：The thickness of the second elastic layer be 12~
15mm。
7. the equipment of two-sided flash removed according to claim 6, it is characterised in that：The thickness of the second elastic layer is 13mm.
8. the equipment of two-sided flash removed according to claim 1, it is characterised in that：First elastic layer and second elasticity
The thickness of layer is identical.
9. the equipment of two-sided flash removed according to claim 1, it is characterised in that：First roller and the second roller
Diameter is at least above 100mm.
10. the equipment of two-sided flash removed according to claim 1, it is characterised in that：The belt gear includes electricity
Machine and driving belt, described driving belt one end are pivotally connected with first, and its other end is connected with the output shaft of motor, the electricity
Machine is connected with frequency converter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611245754.9A CN106825169A (en) | 2016-12-29 | 2016-12-29 | A kind of equipment of two-sided flash removed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611245754.9A CN106825169A (en) | 2016-12-29 | 2016-12-29 | A kind of equipment of two-sided flash removed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106825169A true CN106825169A (en) | 2017-06-13 |
Family
ID=59114680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611245754.9A Pending CN106825169A (en) | 2016-12-29 | 2016-12-29 | A kind of equipment of two-sided flash removed |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106825169A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719911A (en) * | 2020-12-22 | 2021-04-30 | 贵州顺安科技有限公司 | Servo side hole milling machine |
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|---|---|---|---|---|
| KR100929173B1 (en) * | 2002-10-23 | 2009-12-01 | 주식회사 포스코 | Strip Edge Edge Remover |
| KR20140041177A (en) * | 2012-09-27 | 2014-04-04 | 현대제철 주식회사 | Cutting apparatus for material |
| CN204687192U (en) * | 2015-08-17 | 2015-10-07 | 河南恒发橡塑制品有限公司 | A kind of plastic calender |
| CN105479646A (en) * | 2015-10-07 | 2016-04-13 | 常州市博尔塑胶制品有限公司 | Motion ball calender |
| CN205289382U (en) * | 2016-01-10 | 2016-06-08 | 贵州安达科技能源股份有限公司 | Equipment of two -sided flash removed of lamination |
-
2016
- 2016-12-29 CN CN201611245754.9A patent/CN106825169A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100929173B1 (en) * | 2002-10-23 | 2009-12-01 | 주식회사 포스코 | Strip Edge Edge Remover |
| KR20140041177A (en) * | 2012-09-27 | 2014-04-04 | 현대제철 주식회사 | Cutting apparatus for material |
| CN204687192U (en) * | 2015-08-17 | 2015-10-07 | 河南恒发橡塑制品有限公司 | A kind of plastic calender |
| CN105479646A (en) * | 2015-10-07 | 2016-04-13 | 常州市博尔塑胶制品有限公司 | Motion ball calender |
| CN205289382U (en) * | 2016-01-10 | 2016-06-08 | 贵州安达科技能源股份有限公司 | Equipment of two -sided flash removed of lamination |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719911A (en) * | 2020-12-22 | 2021-04-30 | 贵州顺安科技有限公司 | Servo side hole milling machine |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170613 |
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| RJ01 | Rejection of invention patent application after publication |