CN106819148B - Novel numerical control double-layer dried beancurd stick oil skin machine - Google Patents

Novel numerical control double-layer dried beancurd stick oil skin machine Download PDF

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Publication number
CN106819148B
CN106819148B CN201710187427.0A CN201710187427A CN106819148B CN 106819148 B CN106819148 B CN 106819148B CN 201710187427 A CN201710187427 A CN 201710187427A CN 106819148 B CN106819148 B CN 106819148B
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layer forming
forming groove
upper layer
tail end
lower layer
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CN106819148A (en
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唐超
王风宜
高洪志
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Jinan Hongjin Machinery Equipment Co ltd
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Jinan Hongjin Machinery Equipment Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C20/00Cheese substitutes
    • A23C20/02Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
    • A23C20/025Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The invention belongs to the technical field of mechanical equipment, relates to bean product manufacturing equipment, and in particular relates to a novel numerical control double-layer dried beancurd stick skin machine, which comprises a slurry barrel positioned at one side of a frame, wherein a drying chamber, an upper layer forming groove and a lower layer forming groove are arranged on the frame from top to bottom; a conveyer belt is respectively arranged between the tail end of the lower layer forming groove and the tail end of the upper layer forming groove and between the tail end of the upper layer forming groove and the drying chamber; the upper layer forming groove and the lower layer forming groove are provided with a slurry returning system; a cold air system is arranged above the upper layer forming groove and the lower layer forming groove; an upper layer of conveying belt and a lower layer of conveying belt are arranged on a frame in the drying chamber, air outlets are densely distributed on the top and the side wall of the drying chamber, and the top of the drying chamber is connected with a heat exchanger through a hot air pipeline.

Description

Novel numerical control double-layer dried beancurd stick oil skin machine
Technical Field
The invention belongs to the technical field of mechanical equipment, relates to bean product manufacturing equipment, and in particular relates to a novel numerical control double-layer dried beancurd stick oil skin machine.
Background
The oil skin is also called as skin of bean curd, dried beancurd stick and skin of bean curd, is a bean product prepared by grinding and boiling soybean, and is a good food for women, young, old and weak. The manual oil skin production is gradually replaced by machine production due to the factors of sanitation, efficiency and the like, the existing oil skin production machine equipment on the market is large in occupied area and high in production cost, most of produced oil skins are single-layer, a Chinese patent with the name of 'a device for producing double-layer bean curd skin' discloses a double-layer bean curd skin device, and the number of the double-layer bean curd skin device is CN 204180814U.
Disclosure of Invention
The invention provides a novel numerical control double-layer dried beancurd stick oil skin machine for overcoming the defects of the background technology.
The invention is realized by the following technical scheme: the novel numerical control double-layer dried beancurd stick oil skin machine comprises a slurry barrel positioned at one side of a frame, wherein a drying chamber, an upper layer forming groove and a lower layer forming groove are arranged on the frame from top to bottom; a conveyer belt is respectively arranged between the tail end of the lower layer forming groove and the tail end of the upper layer forming groove and between the tail end of the upper layer forming groove and the drying chamber; the upper layer forming groove and the lower layer forming groove are provided with a slurry returning system; a cold air system is arranged above the upper layer forming groove and the lower layer forming groove; an upper layer of conveying belt and a lower layer of conveying belt are arranged on a frame in the drying chamber, air outlets are densely distributed on the top and the side wall of the drying chamber, and the top of the drying chamber is connected with a heat exchanger through a hot air pipeline.
Preferably, the pulp returning system comprises a pulp returning pipeline, a pulp returning pump and a spray head, wherein the tail end part of the pulp returning pipeline is divided into two paths, the two paths of the tail end part are respectively connected with the tail end of the upper layer forming tank and the tail end of the lower layer forming tank, the front end part of the pulp returning pipeline is also divided into two paths, the front ends of the two paths of the front end part are respectively connected with the spray head, the spray head is respectively positioned above the front end of the upper layer forming tank and above the front end of the lower layer forming tank, the pulp returning pump is connected on the pulp returning pipeline, and the pulp returning pipeline is connected and communicated with the bottom of the pulp barrel.
Further, a temperature sensor is also installed in the drying chamber, an air quantity regulator is arranged on the hot air pipeline, and the temperature sensor is connected with the air quantity regulator in a circuit manner.
Further, the conveyer belt between the tail end of the lower layer forming groove and the tail end of the upper layer forming groove and the conveyer belt between the tail end of the upper layer forming groove and the drying chamber are all inclined at a certain angle.
Preferably, the inclination angle of the conveying belt between the tail end of the lower layer forming groove and the tail end of the upper layer forming groove and the conveying belt between the tail end of the upper layer forming groove and the drying chamber is 10-70 degrees.
Preferably, the specific structure of the cold air system is as follows: main air pipes are arranged on the machine frame at one side of the upper ends of the upper layer forming groove and the lower layer forming groove, the main air pipes are parallel to the length directions of the upper layer forming groove and the lower layer forming groove, one ends of the upper main air pipe and the lower main air pipe are communicated and upwards connected with an air cooler jointly, a plurality of horizontal branch air pipes are movably connected onto the main air pipes, the branch air pipes are perpendicular to the main air pipes, the branch air pipes rotate around the main air pipes, and a plurality of air holes are formed in the branch air pipes.
Preferably, the movable connection mode of the main air pipe and the branch air pipe is as follows: the branch air pipes are sleeved or spliced on the main air pipe, and rotate around the main air pipe.
Furthermore, a gap vertical to the main air pipe is arranged in front of the sleeving or inserting end of the main air pipe and the branch air pipe, and an adjusting inserting plate sliding up and down is inserted into the gap.
Preferably, the conveyor belt is a stainless steel conveyor belt.
Preferably, the upper layer molding groove and the lower layer molding groove are made of stainless steel.
The invention has the beneficial effects that: 1. the whole equipment has multi-layer design, including double-layer molding design and double-layer drying design, so that a large amount of occupied area is saved, and the production cost is reduced; 2. the prepared double-layer oil skin or dried beancurd stick has better taste; 3. due to the double-layer drying design, the drying time is increased, the steam utilization rate is increased, and the drying is more thorough; 4. the concentrated cold air design is adopted, the air quantity is controlled in sections, the electricity consumption is saved, and meanwhile, the failure rate is reduced; 5. the drying chamber is provided with a temperature sensor and an air quantity regulator, so that the temperature is adjustable and controllable; 6. a large number of air outlet holes are densely arranged in the drying chamber, so that the drying is more uniform and the speed is higher; 7. the soymilk barrel and the soymilk returning system are shared, so that soymilk residues in the pipeline are greatly reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of a main duct and a branch duct according to the present invention.
FIG. 3 is a schematic diagram of a double-layer oil skin forming structure according to the present invention.
In the figure, a pulp barrel 1, an upper layer forming groove 2, a lower layer forming groove 3, a conveying belt 4, a drying chamber 5, an air outlet 6, a hot air pipeline 7, a heat exchanger 8, an air quantity regulator 9, a pulp returning pipeline 10, a pulp returning pump 11, a spray head 12, a main air pipe 13, an air cooler 14, a branch air pipe 15, an air hole 16, an adjusting plugboard 17, a soybean milk surface 18 and an oil skin surface 19.
Detailed Description
The invention is further described below with reference to the accompanying drawings, which are not intended to limit the invention. The embodiment comprises a rack, a series of production equipment and devices are placed and installed on the rack and used for bearing and fixing the production equipment and devices, and the embodiment is characterized in that a drying chamber 5, an upper layer forming groove 2 and a lower layer forming groove 3 are arranged on the rack from top to bottom, the whole production equipment is made into an upper-lower multi-layer structure, a large amount of space is saved, the drying chamber 5 is used for drying dried beancurd sticks or moisture in oil skin, and the upper layer forming groove 2 and the lower layer forming groove 3 are used for forming the oil skin. And a conveying belt 4 is respectively arranged between the tail end of the lower layer forming groove 3 and the tail end of the upper layer forming groove 2 and between the tail end of the upper layer forming groove 2 and the drying chamber 5, the conveying belt 4 is placed on the frame and used for conveying the oil skin or dried beancurd sticks, two layers of oil skin are formed through the upper layer forming groove 2 and the lower layer forming groove 3, and the two layers of oil skin are attached together on the conveying belt 4 to form a double-layer oil skin or dried beancurd sticks to be sent into the drying chamber 5 for drying. The hob cutter for cutting the oil skin is also arranged on the conveyor belt 4 between the tail end of the upper layer forming groove 2 and the drying chamber 5, and when the dried beancurd sticks are required to be made, the hob cutter is put down to cut the formed oil skin into a strip. In addition, in order to smoothly transfer and smoothly combine two layers of oil skins, as a preferable scheme, the conveying belt 4 between the tail end of the lower layer forming groove 3 and the tail end of the upper layer forming groove 2 and the conveying belt 4 between the tail end of the upper layer forming groove 2 and the drying chamber 5 are inclined at a certain angle, and the inclination angle is preferably 10-70 degrees, and the inclination angle in the embodiment is 45 degrees.
The embodiment is further characterized in that an upper layer of conveying belt 4 and a lower layer of conveying belt 4 are arranged on a rack in the drying chamber 5, air outlets 6 are densely distributed on the top and the side wall of the drying chamber 5, the top of the drying chamber 5 is connected with a heat exchanger 8 through a hot air pipeline 7, and further preferably, a temperature sensor is further arranged in the drying chamber 5, an air quantity regulator 9 is arranged on the hot air pipeline 7, the temperature sensor is connected with the air quantity regulator 9 in a line manner, and the hot air quantity is automatically regulated through the air quantity regulator 9 according to the temperature measured by the temperature sensor, so that the constant temperature effect of the drying chamber 5 is realized. The drying chamber 5 is designed into a double-layer conveying belt 4, so that the oil skin or dried beancurd sticks are baked twice, and the upper part and the side wall of the drying chamber 5 are designed with uniform and dense air outlet holes 16, so that the drying is more thorough, uniform and high in speed.
The upper layer forming tank 2 and the lower layer forming tank 3 are provided with a back slurry system, the back slurry system is a known device on the existing dried beancurd stick skin machine, the existing back slurry systems can be applied to the invention and are all within the protection scope of the invention, and as a preferable scheme, the preferable structure of the back slurry system in the embodiment is specifically as follows: the slurry returning system comprises a slurry returning pipeline 10, a slurry returning pump 11 and a spray head 12, wherein the tail end part of the slurry returning pipeline 10 is branched into two paths, as shown in figure 1, the two branched slurry returning pipelines 10 are respectively connected with the tail end of the upper layer forming tank 2 and the tail end of the lower layer forming tank 3, the front end part of the slurry returning pipeline 10 is also branched into two paths, the front ends of the two branched slurry returning pipelines 10 are respectively connected with the spray head 12, and the spray heads 12 are respectively positioned above the front ends of the upper layer forming tank 2 and the front ends of the lower layer forming tank 3 and are used for spraying soybean milk on the upper layer forming tank 2 and the lower layer forming tank 3. The back pulp pipe 10 is connected with the bottom of the pulp barrel 1, the pulp barrel 1 is arranged on one side of the frame, a motor is arranged in the pulp barrel 1, the back pulp pump 11 is connected to the back pulp pipe 10, and the back pulp pump 11 returns part of the soybean milk to the pulp barrel 1 again, so that the back flow of the soybean milk is realized, and the utilization rate of the soybean milk is improved. The slurry returning system designed in the embodiment can realize the slurry returning of the upper layer and the lower layer and the slurry spraying at the same time, and the slurry returning pump 11 is shared, so that the residual quantity of the soybean milk in the pipeline is greatly reduced, and the production cost is further reduced.
The cold air system is arranged above the upper layer forming tank 2 and the lower layer forming tank 3, and is used for blowing cold air to cool the soybean milk, so that a layer of oil skin is formed on the surface of the soybean milk rapidly, and the cold air system is also known equipment on the existing dried beancurd stick oil skin machines, and can be applied to the invention, and is within the protection scope of the invention, and as a preferred scheme, the preferred structure of the cold air system in the embodiment is as follows: main air pipes 13 are arranged on one side frame at the upper ends of the upper layer forming groove 2 and the lower layer forming groove 3, the main air pipes 13 are parallel to the length direction of the upper layer forming groove 2 and the lower layer forming groove 3, one ends of the main air pipes 13 of the upper layer forming groove 2 and the lower layer forming groove 3 are communicated and upwards connected with an air cooler 14 jointly, a plurality of horizontal branch air pipes 15 are movably connected to the main air pipes 13 along the length direction, the branch air pipes 15 are perpendicular to the main air pipes 13, a plurality of air holes 16 are formed in the branch air pipes 15, the branch air pipes 15 can rotate around the main air pipes 13, and the wind direction can be adjusted through rotation. More preferably, the outer diameter of the branch air pipe 15 is larger than that of the main air pipe 13, the branch air pipe 15 is sleeved on the main air pipe 13, as shown in fig. 2, the branch air pipe 15 can rotate around the main air pipe 13 to adjust the wind direction, a gap perpendicular to the main air pipe 13 is arranged in front of the sleeved end of the main air pipe 13 and the branch air pipe 15, an adjusting plugboard 17 capable of sliding up and down is inserted into the gap, the air quantity of each position is respectively adjusted by the adjusting plugboard 17 sliding up and down, and the air quantity is controlled in a segmented mode. And the power consumption is saved, and meanwhile, the fault rate is reduced.
Preferably, the conveyor belt 4, the upper molding tank 2 and the lower molding tank 3 are made of stainless steel.
The operation of the present embodiment will be briefly described as follows: firstly, soybean milk in a pulp barrel 1 is sprayed into an upper layer forming groove 2 and a lower layer forming groove 3 through a spray head 12, an air cooler 14 is opened, the air quantity of cold air is regulated, so that the upper surfaces of the upper layer forming groove 2 and the lower layer forming groove 3 form a layer of oil skin, the lower layer of oil skin is conveyed to the upper layer forming groove 2 through a conveying belt 4, then the upper layer of oil skin and the lower layer of oil skin are attached together, a double-layer oil skin is formed and conveyed into a drying chamber 5 together through the upper conveying belt 4, if a dried beancurd stick is required to be manufactured, only cutting devices such as a hob on the conveying belt 4 at the upper layer forming groove 2 are required to be placed down, and then the double-layer oil skin is cut into a strip beancurd stick to be conveyed into the drying chamber 5, the oil skin or the dried beancurd stick is firstly conveyed to the right end through the lower layer conveying belt 4 in the drying chamber 5, then the oil skin is conveyed onto the upper layer conveying belt 4 until the upper layer of the dried beancurd stick is conveyed out of the drying chamber 5, in the process that the upper part of the oil skin or the upper layer conveying belt 4 in the drying chamber 5 is conveyed, if the dried beancurd stick is required, the upper part of the upper layer of the drying chamber 5 and the side wall 16 of the dried beancurd stick is automatically dried by the air quantity of the air is regulated, and the air quantity of the dried beancurd stick is dried by the air hole or the air quantity of the upper layer conveying belt 5, and the dried beancurd stick is dried by the air, and the air quantity is regulated, and the upper layer drying device, and the upper layer drying paper sheet, and the dried beancurd sheet is dried.
When the upper and lower layers of the oil skin are bonded together, the soybean milk surface 18 and the oil skin surface 19 are bonded together, the bonding degree of the soybean milk surface 18 and the oil skin surface 19 is much higher than that of a double-layer dried beancurd stick formed by bonding the soybean milk surface 18 and the soybean milk surface 18, the toughness and the taste of the prepared dried beancurd stick are better, the oil skin surface 19 is the upper surface of the bonded oil skin, the soybean milk surface 18 is the lower surface of the bonded oil skin, and the structure schematic diagram formed by the double-layer oil skin is shown in fig. 3.
The above embodiment is only one of the preferred embodiments of the present invention, and the ordinary changes and substitutions made by those skilled in the art within the scope of the present invention should be included in the scope of the present invention.

Claims (8)

1. Novel double-deck dried beancurd stick skin machine of numerical control, including thick liquid bucket (1) that are located frame one side, its characterized in that: a drying chamber (5), an upper layer forming groove (2) and a lower layer forming groove (3) are arranged on the frame from top to bottom; a conveyer belt (4) is respectively arranged between the tail end of the lower layer forming groove (3) and the tail end of the upper layer forming groove (2) and between the tail end of the upper layer forming groove (2) and the drying chamber (5); the upper layer forming groove (2) and the lower layer forming groove (3) are provided with a slurry returning system; a cold air system is arranged above the upper layer forming groove (2) and the lower layer forming groove (3); an upper layer of conveying belt (4) and a lower layer of conveying belt (4) are arranged on a rack in the drying chamber (5), air outlets (6) are densely distributed on the top and the side wall of the drying chamber (5), and the top of the drying chamber (5) is connected with a heat exchanger (8) through a hot air pipeline (7); the slurry returning system comprises a slurry returning pipeline (10), a slurry returning pump (11) and a spray head (12), wherein the tail end part of the slurry returning pipeline (10) is divided into two paths, the two paths of the tail end part are respectively connected with the tail end of an upper layer forming groove (2) and the tail end of a lower layer forming groove (3), the front end part of the slurry returning pipeline (10) is also divided into two paths, the front ends of the two paths of the front end part are respectively connected with the spray head (12), the spray head (12) is respectively positioned above the front end of the upper layer forming groove (2) and above the front end of the lower layer forming groove (3), the slurry returning pump (11) is connected to the slurry returning pipeline (10), and the slurry returning pipeline (10) is communicated with the bottom of the slurry barrel (1); the conveyer belt (4) between the tail end of the lower layer forming groove (3) and the tail end of the upper layer forming groove (2) and the conveyer belt (4) between the tail end of the upper layer forming groove (2) and the drying chamber (5) are all inclined at a certain angle.
2. The novel numerical control double-layer dried beancurd stick oil skin machine according to claim 1, wherein: and a temperature sensor is also arranged in the drying chamber (5), an air quantity regulator (9) is arranged on the hot air pipeline (7), and the temperature sensor is connected with the air quantity regulator (9) in a line way.
3. The novel numerical control double-layer dried beancurd stick oil skin machine according to claim 1, wherein: the inclination angle of the conveying belt (4) between the tail end of the lower layer forming groove (3) and the tail end of the upper layer forming groove (2) and the conveying belt (4) between the tail end of the upper layer forming groove (2) and the drying chamber (5) is 10-70 degrees.
4. A novel numerically controlled double-layer dried beancurd stick skin machine according to any one of claims 1 to 3, wherein: the cold air system specifically comprises the following structure: main air pipes (13) are arranged on one side of the upper end of the upper layer forming groove (2) and one side of the lower layer forming groove (3), the main air pipes (13) are parallel to the length direction of the upper layer forming groove (2) and the lower layer forming groove (3), one ends of the upper main air pipe and the lower main air pipe (13) are communicated and are connected with an air cooler (14) upwards together, a plurality of horizontal branch air pipes (15) are movably connected to the main air pipe (13), the branch air pipes (15) are perpendicular to the main air pipes (13), the branch air pipes (15) rotate around the main air pipes (13), and a plurality of air holes (16) are formed in the branch air pipes (15).
5. The novel numerical control double-layer dried beancurd stick oil skin machine according to claim 4, wherein: the movable connection mode of the main air pipe (13) and the branch air pipes (15) is as follows: the branch air pipe (15) is sleeved or spliced on the main air pipe (13), and the branch air pipe (15) rotates around the main air pipe (13).
6. The novel numerical control double-layer dried beancurd stick oil skin machine according to claim 5, wherein: the main air pipe (13) is sleeved with the branch air pipes (15) or a gap vertical to the main air pipe (13) is arranged in front of the plugging end, and an adjusting plug board (17) sliding up and down is inserted into the gap.
7. The novel numerical control double-layer dried beancurd stick oil skin machine according to claim 4, wherein: the conveying belt (4) is a stainless steel conveying belt (4).
8. The novel numerical control double-layer dried beancurd stick oil skin machine according to claim 4, wherein: the upper layer forming groove (2) and the lower layer forming groove (3) are made of stainless steel materials.
CN201710187427.0A 2017-03-27 2017-03-27 Novel numerical control double-layer dried beancurd stick oil skin machine Active CN106819148B (en)

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CN106819148B true CN106819148B (en) 2023-07-04

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110012942A (en) * 2019-04-15 2019-07-16 开封市丽星机械设备有限公司 A kind of bean curd stick molding machine
CN114271439A (en) * 2021-12-29 2022-04-05 淮南徽旺豆制品设备销售有限公司 Full-automatic double-layer oil skin production equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104273231A (en) * 2014-09-17 2015-01-14 淮南徽旺豆制品设备销售有限公司 Automatic molding machine for producing dried beancurd sticks
CN204180814U (en) * 2014-09-17 2015-03-04 淮南徽旺豆制品设备销售有限公司 A kind of device for the production of double-deck bean-curd stick
CN204180816U (en) * 2014-09-17 2015-03-04 淮南徽旺豆制品设备销售有限公司 A kind of device for the production of bean curd stick
CN104782789A (en) * 2015-04-29 2015-07-22 淮南徽旺豆制品设备销售有限公司 Double layered beancurd sheet processing machine
CN106135448A (en) * 2016-08-04 2016-11-23 济南宏金机械设备有限公司 Full-automatic dried bean outermost layer of skin machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104273231A (en) * 2014-09-17 2015-01-14 淮南徽旺豆制品设备销售有限公司 Automatic molding machine for producing dried beancurd sticks
CN204180814U (en) * 2014-09-17 2015-03-04 淮南徽旺豆制品设备销售有限公司 A kind of device for the production of double-deck bean-curd stick
CN204180816U (en) * 2014-09-17 2015-03-04 淮南徽旺豆制品设备销售有限公司 A kind of device for the production of bean curd stick
CN104782789A (en) * 2015-04-29 2015-07-22 淮南徽旺豆制品设备销售有限公司 Double layered beancurd sheet processing machine
CN106135448A (en) * 2016-08-04 2016-11-23 济南宏金机械设备有限公司 Full-automatic dried bean outermost layer of skin machine

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