CN106816306A - The pouring technology of reactor winding - Google Patents

The pouring technology of reactor winding Download PDF

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Publication number
CN106816306A
CN106816306A CN201710183244.1A CN201710183244A CN106816306A CN 106816306 A CN106816306 A CN 106816306A CN 201710183244 A CN201710183244 A CN 201710183244A CN 106816306 A CN106816306 A CN 106816306A
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CN
China
Prior art keywords
pouring
reactor winding
coil
vacuum
technological parameter
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710183244.1A
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Chinese (zh)
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CN106816306B (en
Inventor
曲德宇
王勇
吴杰
刘俊翔
田子九
王敏
苏海博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Power Supply Bureau Co Ltd
Xian XD Transformer Co Ltd
Original Assignee
Guangzhou Power Supply Bureau Co Ltd
Xian XD Transformer Co Ltd
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Application filed by Guangzhou Power Supply Bureau Co Ltd, Xian XD Transformer Co Ltd filed Critical Guangzhou Power Supply Bureau Co Ltd
Priority to CN201710183244.1A priority Critical patent/CN106816306B/en
Publication of CN106816306A publication Critical patent/CN106816306A/en
Application granted granted Critical
Publication of CN106816306B publication Critical patent/CN106816306B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/10Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/42Casting under special conditions, e.g. vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/44Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

A kind of pouring technology of reactor winding of the present invention, comprises the following steps:S1, castable preheated, is mixed, being deaerated;S2, will cast fill and casting mold preheated;S3, the coil after coiling is placed in after preheating in casting mold;Vacuum pouring is carried out in S4, the casting mold for adding in step S3 will castable after degassing;S5, the coil after vacuum pouring is solidified;S6, the coil after solidification is carried out into stripping operation;S7, the coil after the demoulding is carried out into solidify afterwards operation, obtain final product the reactor winding.The reactor winding that above-mentioned pouring technology is obtained has the following advantages that pours into a mould abundant, uniform, bubble-free, and electric property is good.By the temperature in strict control casting process, vacuum, time and cast flow, fully ensure that coil pours into a mould abundant, uniform, bubble-free;Mechanical strength is good.Processed by prolonged solidify afterwards, fully ensured that the mechanical strength of product.

Description

The pouring technology of reactor winding
Technical field
The present invention relates to reactor technical field, more particularly to a kind of pouring technology of reactor winding.
Background technology
Height coupling split reactor is the key technology of Large Copacity short circuit current breaking device Research And Engineering application, at present Temporarily without equipment specification.Big coupling split reactor coil shape size with a high standard is big, to casting equipment, materials, cast The requirement such as technique is very harsh.
Because the voltage class of big coupling split reactor with a high standard is high, capacity is big, to making such product coil profile chi Very little big, maximum coil diameter about 2mm, height about 2m, for ensure product globality, it is necessary to the cast of 2 layer line circles together, this More increase the difficulty of cast.
Accordingly, it would be desirable to develop a kind of pouring technology for being suitable for coupling split reactor coil high.
The content of the invention
Based on this, it is an object of the invention to provide a kind of pouring technology of coupling split reactor coil high.
Specific technical scheme is as follows:
A kind of pouring technology of reactor winding, comprises the following steps:
S1, castable preheated, is mixed, being deaerated;
S2, will cast fill and casting mold preheated;
S3, the coil after coiling is placed in after preheating in casting mold;
Vacuum pouring is carried out in S4, the casting mold for adding in step S3 will castable after degassing;
S5, the coil after vacuum pouring is solidified;
S6, the coil after solidification is carried out into stripping operation;
S7, the coil after the demoulding is carried out into solidify afterwards operation, obtain final product the reactor winding.
Wherein in some embodiments, in step S1, the castable includes the component of following weight portion:
Wherein in some embodiments, the resin is pulled together row FCI selected from Xiamen;The toughener pulls together to go selected from Xiamen DY040CI;The curing agent is pulled together row HY905CI selected from Xiamen;The accelerator is pulled together row DY062CI selected from Xiamen.
Wherein in some embodiments, in step S1, the technological parameter of the mixing is:Time is 70-90min; Temperature is 60-65 DEG C;Vacuum is 100-200Pa;The technological parameter of the degassing is:Time is 40-60min;Vacuum is 100-200Pa。
Wherein in some embodiments, in step S2, the material of the casting mold is stainless steel;The technique of the preheating Parameter is:It is warming up to 100-120 DEG C;Programming rate is 18-22 DEG C/h.
Wherein in some embodiments, in step S4, the technological parameter of the vacuum pouring is:Vacuum is < 200Pa; The flow of castable is 1.5-2kg/min;The duration of pouring is < 3h;Pouring temperature is 75-80min.
Wherein in some embodiments, in step S5, the technological parameter of the solidification is:Temperature is 80-120 DEG C;Time It is 15-19h.
Wherein in some embodiments, in step S6, the technological parameter of the demoulding is:Temperature is 80 DEG C of <;Time is 1-3h。
Wherein in some embodiments, in step S7, the technological parameter of the solidify afterwards is:Temperature is 110-130 DEG C;When Between be 11-13h.
It is a further object of the present invention to provide a kind of reactor winding.
Specific technical scheme is as follows:
The reactor winding that above-mentioned pouring technology is prepared.
For coil cast, difficulty is mainly reflected in the following aspects:
1st, it is high to mold performance requirement.Mould had both been required to ensure consistency for a long time under high temperature, high vacuum, and again must Good thermal conductivity must be ensured, it is ensured that cast pressure, quick.Using the casting mold of stainless steel in above-mentioned pouring technology, The deformation of casting process coil can be reduced, it is ensured that the circularity and surface quality of coil cast.Ensure coil between different-diameter The concentricity of cast, it is ensured that be smoothly set with after coil casting complete.
2nd, the batch mixing stirring in casting process is required high.It is required that guarantee stirs, fully, can ensure subsequently to pour Bubble-free is produced during note, fully ensures that casting quality.
When batch mixing is stirred, it is necessary to assure temperature and vacuum, under conditions of temperature and vacuum is reached, fully stirred Mix, deaerate, bubble-free is produced in so just can guarantee that follow-up casting process, it is ensured that casting quality.
3rd, it is strict to the duration of pouring, temperature and vacuum degree control.Cast must be completed within the time of regulation, just be can guarantee that Cast is abundant, full.In particularly vacuum pouring stage, it is necessary to control cast flow, cast is completed at the appointed time, could be really Protect cast uniform, full.
During vacuum pouring, it is necessary to reach the temperature and vacuum of regulation, during cast, flow is controlled, uniform, linear pours Note, makes whole cast smooth.After casting complete, to continue to ensure temperature and vacuum, so just can guarantee that cast is uniform, full It is full.
4th, there must be solidify afterwards technique.It is just necessary after casting complete, solidification, it is desirable to ensure the mechanical strength of whole coil Solidify afterwards treatment is carried out at high temperature, just can guarantee that 2 layer line circle mechanical strengths being cast in together are good, meet properties of product need Ask.
The solidification in relatively previous stage, after coil sloughs mould, is solidified again, and solidification temperature is higher, evenly, By more than 10 solidify afterwards of hour, thoroughly ensure coil sizing, mechanical strength is good.
5th, the reactor winding that above-mentioned pouring technology is obtained has the following advantages that:
(1) coil of super large standard can be poured into a mould, coil diameter up to Φ 2000mm, highly up to 2000mm;
(2) abundant, uniform, bubble-free is poured into a mould, electric property is good.By the temperature in strict control casting process, very Reciprocal of duty cycle, time and cast flow, fully ensure that coil pours into a mould abundant, uniform, bubble-free.
(3) mechanical strength is good.Processed by prolonged solidify afterwards, fully ensured that the mechanical strength of product.
Specific embodiment
For the ease of understanding the present invention, the present invention will be described more fully below.But, the present invention can be with perhaps More different form is realized, however it is not limited to embodiment described herein.On the contrary, the purpose for providing these embodiments is to make Understanding to the disclosure is more thorough comprehensive.
Unless otherwise defined, all of technologies and scientific terms used here by the article with belong to technical field of the invention The implication that technical staff is generally understood that is identical.The term for being used in the description of the invention herein is intended merely to description tool The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases The arbitrary and all of combination of the Listed Items of pass.
Embodiment 1
A kind of pouring technology of reactor winding of the present embodiment, comprises the following steps:
S1, castable preheated, is mixed, being deaerated;
The castable includes the component of following weight portion:
The resin is pulled together row FCI selected from Xiamen;The toughener is pulled together row DY040CI selected from Xiamen;The curing agent Pull together row HY905CI selected from Xiamen;The accelerator is pulled together row DY062CI selected from Xiamen;
The technological parameter of the mixing is:Time is 80min;Temperature is 60 DEG C;Vacuum is 150Pa;It is described de- The technological parameter of gas is:Time is 50min;Vacuum is 200Pa.
S2, will cast fill and casting mold preheated;
The material of the casting mold is stainless steel;The technological parameter of the preheating is:It is warming up to 110 DEG C;Programming rate It is 20 DEG C/h.
S3, the coil after coiling is placed in after preheating in casting mold;
Vacuum pouring is carried out in S4, the casting mold for adding in step S3 will castable after degassing;
Vacuum is < 200Pa;The flow of castable is 2kg/min;The duration of pouring is < 3h;Pouring temperature is 75-80 ℃;
S5, the coil after vacuum pouring is solidified;
The technological parameter of the solidification is:90℃;Time is 15h;
S6, the coil after solidification is carried out into stripping operation;
The technological parameter of the demoulding is:Temperature is 80 DEG C of <;Time is 2h;
S7, the coil after the demoulding is carried out into solidify afterwards operation, obtain final product the reactor winding;
The technological parameter of the solidify afterwards is:Temperature is 110 DEG C;Time is 11h.
Embodiment 2
A kind of pouring technology of reactor winding of the present embodiment, comprises the following steps:
S1, castable preheated, is mixed, being deaerated;
The castable includes the component of following weight portion:
The resin is pulled together row FCI selected from Xiamen;The toughener is pulled together row DY040CI selected from Xiamen;The curing agent Pull together row HY905CI selected from Xiamen;The accelerator is pulled together row DY062CI selected from Xiamen;
The technological parameter of the mixing is:Time is 70min;Temperature is 65 DEG C;Vacuum is 100Pa;It is described de- The technological parameter of gas is:Time is 40min;Vacuum is 100Pa.
S2, will cast fill and casting mold preheated;
The material of the casting mold is stainless steel;The technological parameter of the preheating is:It is warming up to 120 DEG C;Programming rate It is 22 DEG C/h.
S3, the coil after coiling is placed in after preheating in casting mold;
Vacuum pouring is carried out in S4, the casting mold for adding in step S3 will castable after degassing;
Vacuum is < 200Pa;The flow of castable is 1.5kg/min;The duration of pouring is < 3h;Pouring temperature is 75- 80℃;
S5, the coil after vacuum pouring is solidified;
The technological parameter of the solidification is:100℃;Time is 15h;
S6, the coil after solidification is carried out into stripping operation;
The technological parameter of the demoulding is:Temperature is 80 DEG C of <;Time is 3h;
S7, the coil after the demoulding is carried out into solidify afterwards operation, obtain final product the reactor winding;
The technological parameter of the solidify afterwards is:Temperature is 120 DEG C;Time is 12h.
Embodiment 3
A kind of pouring technology of reactor winding of the present embodiment, comprises the following steps:
S1, castable preheated, is mixed, being deaerated;
The castable includes the component of following weight portion:
The resin is pulled together row FCI selected from Xiamen;The toughener is pulled together row DY040CI selected from Xiamen;The curing agent Pull together row HY905CI selected from Xiamen;The accelerator is pulled together row DY062CI selected from Xiamen;
The technological parameter of the mixing is:Time is 90min;Temperature is 63 DEG C;Vacuum is 180Pa;It is described de- The technological parameter of gas is:Time is 50min;Vacuum is 200Pa.
S2, will cast fill and casting mold preheated;
The material of the casting mold is stainless steel;The technological parameter of the preheating is:It is warming up to 110 DEG C;Programming rate It is 18 DEG C/h.
S3, the coil after coiling is placed in after preheating in casting mold;
Vacuum pouring is carried out in S4, the casting mold for adding in step S3 will castable after degassing;
Vacuum is < 200Pa;The flow of castable is 2kg/min;The duration of pouring is < 3h;Pouring temperature is 75 DEG C;
S5, the coil after vacuum pouring is solidified;
The technological parameter of the solidification is:110℃;Time is 19h;
S6, the coil after solidification is carried out into stripping operation;
The technological parameter of the demoulding is:Temperature is 80 DEG C of <;Time is 2h;
S7, the coil after the demoulding is carried out into solidify afterwards operation, obtain final product the reactor winding;
The technological parameter of the solidify afterwards is:Temperature is 130 DEG C;Time is 12h.
Application test
Bending strength Tensile strength
Embodiment 1 67MPa 192MPa
Embodiment 2 86MPa 264MPa
Embodiment 3 87MPa 302MPa
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses several embodiments of the invention, and its description is more specific and detailed, but simultaneously Can not therefore be construed as limiting the scope of the patent.It should be pointed out that coming for one of ordinary skill in the art Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

1. a kind of pouring technology of reactor winding, it is characterised in that comprise the following steps:
S1, castable preheated, is mixed, being deaerated;
S2, will cast fill and casting mold preheated;
In S3, the casting mold that the coil after coiling is placed in after preheating;
Vacuum pouring is carried out in S4, the casting mold for adding in step S3 will castable after degassing;
S5, the coil after vacuum pouring is solidified;
S6, the coil after solidification is carried out into stripping operation;
S7, the coil after the demoulding is carried out into solidify afterwards operation, obtain final product the reactor winding.
2. the pouring technology of reactor winding according to claim 1, it is characterised in that in step S1, the castable Component including following weight portion:
3. the pouring technology of reactor winding according to claim 2, it is characterised in that the resin is pulled together selected from Xiamen Row FCI;The toughener is pulled together row DY040CI selected from Xiamen;The curing agent is pulled together row HY905CI selected from Xiamen;The rush Enter agent to pull together row DY062CI selected from Xiamen.
4. the pouring technology of the reactor winding according to claim any one of 1-3, it is characterised in that in step S1, institute The technological parameter for stating mixing is:Time is 70-90min;Temperature is 60-65 DEG C;Vacuum is 100-200Pa;It is described de- The technological parameter of gas is:Time is 40-60min;Vacuum is 100-200Pa.
5. the pouring technology of the reactor winding according to claim any one of 1-3, it is characterised in that in step S2, institute The material for stating casting mold is stainless steel;The technological parameter of the preheating is:It is warming up to 100-120 DEG C;Programming rate is 18-22 ℃/h。
6. the pouring technology of the reactor winding according to claim any one of 1-3, it is characterised in that in step S4, institute The technological parameter for stating vacuum pouring is:Vacuum is < 200Pa;The flow of castable is 1.5-2kg/min;The duration of pouring is < 3h;Pouring temperature is 75-80 DEG C.
7. the pouring technology of the reactor winding according to claim any one of 1-3, it is characterised in that in step S5, institute The technological parameter for stating solidification is:Temperature is 80-120 DEG C;Time is 15-19h.
8. the pouring technology of the reactor winding according to claim any one of 1-3, it is characterised in that in step S6, institute The technological parameter for stating the demoulding is:Temperature is 80 DEG C of <;Time is 1-3h.
9. the pouring technology of the reactor winding according to claim any one of 1-3, it is characterised in that in step S7, institute The technological parameter for stating solidify afterwards is:Temperature is 110-130 DEG C;Time is 11-13h.
10. the reactor winding that the pouring technology described in any one of claim 1-9 is prepared.
CN201710183244.1A 2017-03-24 2017-03-24 The pouring technology of reactor winding Active CN106816306B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN106816306B CN106816306B (en) 2019-01-22

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102054578A (en) * 2010-10-29 2011-05-11 东莞市华胜展鸿电子科技有限公司 Method for casting full-resin transformer coil
CN103943351A (en) * 2014-04-29 2014-07-23 天津维可特电力科技有限公司 High-voltage winding die pouring technology with filler of dry type transformer
CN103963200A (en) * 2014-04-23 2014-08-06 南通东源互感器制造有限公司 Pouring method for current transformer
CN104290226A (en) * 2014-01-08 2015-01-21 国家电网公司 Forming method for 35 KV and below potential transformer with low partial discharge level
CN204966272U (en) * 2015-10-14 2016-01-13 国家电网公司 Pouring device of dry -type transformer coil
CN105261442A (en) * 2015-09-12 2016-01-20 安徽互感器有限公司 Outdoor voltage transformer with large structure and casting technology of outdoor voltage transformer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102054578A (en) * 2010-10-29 2011-05-11 东莞市华胜展鸿电子科技有限公司 Method for casting full-resin transformer coil
CN104290226A (en) * 2014-01-08 2015-01-21 国家电网公司 Forming method for 35 KV and below potential transformer with low partial discharge level
CN103963200A (en) * 2014-04-23 2014-08-06 南通东源互感器制造有限公司 Pouring method for current transformer
CN103943351A (en) * 2014-04-29 2014-07-23 天津维可特电力科技有限公司 High-voltage winding die pouring technology with filler of dry type transformer
CN105261442A (en) * 2015-09-12 2016-01-20 安徽互感器有限公司 Outdoor voltage transformer with large structure and casting technology of outdoor voltage transformer
CN204966272U (en) * 2015-10-14 2016-01-13 国家电网公司 Pouring device of dry -type transformer coil

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