A kind of bearing and its manufacturing method
Technical field
The present invention relates to technical field of bearings more particularly to a kind of bearing and its manufacturing methods.
Background technique
Aerostatic bearing is referred to gas (usually air, but it could also be possible that other gases) as lubricant
Sliding bearing.Air is smaller than oily viscosity, and high temperature resistant is pollution-free, thus can be used for high speed machines, instrument and radioactive device
In, but its load-bearing capacity is lower than oil.Bearing is divided into three categories: aerostatic bearing, air hydrodynamic bearing and extruding film bearing.?
In general industry, bearing is used wide.
Aerostatic bearing can provide high radial and axial running accuracy, due to not having Mechanical Contact, the degree of wear
Fall below it is minimum, so that it is guaranteed that precision remains stable.Low-shearing force inside aerostatic bearing, can be high in offer
While revolving speed, power loss is preferably minimized, and keeps the heat generated very small, revolving speed can be more than 300,000 rev/min
Clock.
But currently, common aerostatic bearing, structure includes stator and rotor, between stator and rotor for point
Body structure needs the molding assembly in later period, during actual use, there are radial supports between rotor and stator, still, axial
There is no positioning, if carrying out axially position to rotor, need to increase additional component, and such structural stability is poor, prepare work
Skill is complicated, and production efficiency is low.
Summary of the invention
It is steady to solve structure existing in the prior art it is an object of the invention to propose a kind of bearing and its manufacturing method
Qualitative poor, preparation process is complicated, the low technical problem of production efficiency.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of bearing, the rotor including stator and in the stator;
The inner wall of the stator is equipped with circumferentially arranged annular protrusion, and the outer wall of the rotor is equipped with and the ring
The compatible annular groove of shape protrusion.
Further, the stator and the rotor are the printing integrated molding of 3D printing equipment.
Further, the both ends of the stator include end cap, and the both ends of the rotor include main shaft, and the main shaft is worn respectively
Cross the end cap;
The stator is equipped with air inlet, and annular indent, the air inlet and the annular indent are equipped in the stator
Connection, the annular indent are connected with multiple air inlet restriction holes, the outlet in the air inlet restriction hole be set to the annular protrusion with
On the opposite outer wall of the annular groove;
Labyrinth gas seals structure is equipped between the inner wall of the end cap and the side wall of the rotor.
Further, the inner wall of the annular groove of the rotor is equipped with for the interior groove body component for receiving pressure.
Further, the groove body component includes multiple unidirectional air slots;
Multiple unidirectional air slots are located at the two sides helically divergent shape distribution of the annular groove middle line.
Further, the cross sectional shape semicircular in shape or triangle of the annular protrusion and the annular groove.
Further, there is wearing layer in the opposite side of the annular groove and the annular protrusion.
Further, the labyrinth gas seals structure include two groups of comb teeth, the comb tooth respectively with the end cap and described turn
Son is integrally formed.
The present invention also provides a kind of manufacturing methods of bearing, comprising the following steps:
The stator and rotor of above-mentioned bearing are integrally formed by 3D printer.
Further, after the stator and the rotor form, to the stator and rotor plating wear resistant smooth plating
Layer.
A kind of bearing provided by the invention, the bearing, the diameter at the both ends of rotor are greater than the diameter at middle part, rotor and stator
Integrated molding and after coming into operation, bearing, which can be realized, exactly diametrically to be supported, and can also realize accurate axially position, is tied
Structure is simple, so that process for producing is simple, production efficiency is higher.
A kind of manufacturing method of bearing provided by the invention, the diameter at the bearing rotor both ends are greater than the diameter at middle part, nothing
Method carries out the assembly in later period, therefore, using the printing integrated molding of 3D printer, such achievable production of manufacturing method, and
Keep product quality more preferable, production effect is higher.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of bearing provided by the invention;
Fig. 2 is the cross-sectional view of bearing provided by the invention;
Fig. 3 is the structural schematic diagram of the rotor of bearing provided by the invention;
Fig. 4 is the partial enlarged view in Fig. 2 at labyrinth gas seals structure;
Fig. 5 is the process flow chart for the manufacturing method that the present invention provides bearing.
In figure:
1, rotor;2, stator;3, end cap;4, air inlet;5, annular indent;6, air inlet restriction hole;7, labyrinth gas seals structure;
8, unidirectional air slot.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Figs 1-4, a kind of bearing, the rotor 1 including stator 2 and in stator 2;
The inner wall of stator 2 is equipped with circumferentially arranged annular protrusion, and the outer wall of rotor 1 is equipped with mutually fits with annular protrusion
The annular groove matched.
The bearing can be hydrostatic bearing, or traditional oil-lubricated bearing.Rotor 1 is that both ends diameter is big, middle part
Annular groove is arranged in the small structure of diameter, i.e. middle part, is equipped with the annular protrusion matched on the stator 2, and such structure cannot adopt
It is individually produced with stator 2, rotor 1, the preparation method of reshaping needs to be integrally formed, it is preferred that stator 2 and rotor 1 are 3D
The printing integrated molding of printing device.
The bearing can be aerostatic bearing, and the both ends of stator 2 include end cap 3, and the both ends of rotor 1 include main shaft, main
Axis is each passed through end cap 3;Stator 2 is equipped with air inlet 4, and annular indent 5 is equipped in stator 2, and air inlet 4 and annular indent 5 connect
Logical, annular indent 5 is connected with multiple air inlet restriction holes 6, and the outlet in air inlet restriction hole 6 is set to the phase of annular protrusion and annular groove
Pair outer wall on;
Labyrinth gas seals structure 7 is equipped between the inner wall of end cap 3 and the side wall of rotor 1.
In use, 4 air inlet of air inlet on stator 2, air is entered in stator 2 in 360 ° of annular indent 5, then into
Enter to enter back into each air inlet restriction hole 6 in the gap of bearing rotor 1 and stator 2, i.e., it is empty between annular protrusion and annular groove
Gas forms air film, it is ensured that the normal work of bearing is discharged after reducing pressure finally by labyrinth gas seals structure 7.
Form air film between annular protrusion and annular groove after being passed through air, adopt the structure, stator 2 and rotor 1 it
Between radial support can be achieved, meanwhile, axially position can also be realized, when (air film is uneven when being axially slightly away from for rotor 1
Even, thickness is different), air film is to realize that stable state can automatically correct, it is ensured that axial precise positioning.
The inner wall of the annular groove of rotor 1 is equipped with for the interior groove body component for receiving pressure.Preferably, groove body component includes
Multiple unidirectional air slots 8;Multiple unidirectional air slots 8 are located at the two sides helically divergent shape distribution of annular groove middle line.
Wherein, it is preferred that the cross sectional shape semicircular in shape or triangle of annular protrusion and annular groove.Annular groove is cut
Face semicircular in shape or triangle exist from two sides to the inclined inclined surface in middle part, and unidirectional air slot 8 is arranged in the inclined surface
On, for a strip groove, ecto-entad air guide, unidirectional air slot 8 drives air-flow to generate the interior receipts pressure inwardly converged, can delay gas
The discharge of stream has pressure stabilizing and drops low consumed effect.
Groove body component is the bathtub construction being arranged on the inner wall of annular groove, it is not limited to unidirectional air slot 8 one
Kind form, is bathtub construction, can converge and receive pressure in gas.Wherein, the same settable flute profile knot on annular protrusion
The annular protrusion side opposite with annular groove is arranged in structure, bathtub construction, wherein the air inlet in bathtub construction and annular protrusion
Throttle orifice 6 is staggered setting.
There is wearing layer in the opposite side of annular groove and annular protrusion.It can be preferably to 1 He of rotor by setting wearing layer
Stator 2 is protected, and the phenomenon that causing bearing to be unable to normal use due to abrasion is avoided.
Labyrinth gas seals structure 7 includes two groups of comb teeth, and comb tooth is integrally formed with end cap 3 and rotor 1 respectively.Comb tooth is beaten by 3D
Printing apparatus is integrally formed.Gas is completed to be depressured and be discharged in labyrinth gas seals structure 7.
Stator 2 is equipped with multiple air inlets 4, and multiple air inlets 4 are uniformly distributed along 2 circumferencial direction of stator.
Settable one or more air inlets 4 on the stator 2, according to the position of actual use demand selection setting air inlet 4
It sets, when multiple air inlets 4 are arranged, it is preferred that multiple holes are uniformly distributed circumferentially.
As shown in figure 5, a kind of bearing mnanufacture method, comprising the following steps:
The stator 2 and rotor 1 of bearing are integrally formed by 3D printer.After stator 2 and rotor 1 form, to stator 2 and turn
Wear resistant smooth coating is electroplated in son 1.Above-mentioned bearing stator 2 includes annular protrusion, and rotor 1 includes annular groove, between the two can not
The assembled molding in later period is carried out, and then needs to be integrally formed when manufacturing, therefore, 3D printing equipment can be selected and be printed as
Type.
Using the integrally formed mode of 3D printing, radial and axial support can ensure that when using between stator 2 and rotor 1
With constraint, so that the air inlet restriction hole 6 of script complexity, which designs and manufactures, becomes simple, the quantity and shape of hole are no longer limited.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.