CN106810471A - Production method of petroleum sulfonate - Google Patents

Production method of petroleum sulfonate Download PDF

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Publication number
CN106810471A
CN106810471A CN201510866750.1A CN201510866750A CN106810471A CN 106810471 A CN106810471 A CN 106810471A CN 201510866750 A CN201510866750 A CN 201510866750A CN 106810471 A CN106810471 A CN 106810471A
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sulfonation
oil
production method
petroleum sulfonate
extractant
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CN106810471B (en
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牛春革
方新湘
白云
周华
朱海霞
海日古丽
王传萍
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Petrochina Co Ltd
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Petrochina Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/02Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
    • C07C303/04Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof by substitution of hydrogen atoms by sulfo or halosulfonyl groups
    • C07C303/06Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof by substitution of hydrogen atoms by sulfo or halosulfonyl groups by reaction with sulfuric acid or sulfur trioxide
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/32Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of salts of sulfonic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/42Separation; Purification; Stabilisation; Use of additives
    • C07C303/44Separation; Purification

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses a production method of petroleum sulfonate, which comprises the following steps: and (3) after sulfonation is finished, extracting the sulfonated acidic oil by using a solvent insoluble in petroleum components as an extracting agent, standing for layering, returning the upper layer as raffinate oil to continue sulfonation, repeating the process until the content of aromatic hydrocarbon in the raw material is reduced to below 5%, distilling the lower layer as an extracting agent containing sulfonic acid, and distilling the extracting agent to obtain sulfonic acid which can be used for further preparing sulfonate, wherein the distilled extracting agent is recycled. The method uses a solvent insoluble in petroleum components as an extracting agent to extract sulfonated acidic oil, sulfonic acid after extraction and separation is directly neutralized into sulfonate, raffinate oil returns to be sulfonated continuously, and the raffinate oil does not contain the sulfonic acid and cannot be sulfonated into acid residue again when being contacted with a sulfonating agent again, so that the purpose of improving the yield of the sulfonate is achieved.

Description

A kind of production method of petroleum sulfonate
Technical field
The present invention relates to sulfonate production field, more specifically to a kind of life of petroleum sulfonate Product method.
Background technology
Petroleum sulfonate is the widely used anion surfactant of a class, in agent for improving oilfield recovery Etc. aspect play an important role.
Petroleum component is complicated mixture, is had a very wide distribution, containing substantial amounts of gum asphalt and Polycyclic aromatic hydrocarbon etc., contained aromatic hydrocarbons because of structure difference sulfonation process and asynchronous, with entering for sulfonating reaction OK, the aromatic hydrocarbons of sulfonation at first is particularly easy to further sulfonation for many sulfonic acid, so as to influence the product of sulfonate Quality, reduces the yield of petroleum sulfonate and produces the acid sludge of environmental pollution.
To avoid the sulfonation excessively of sample, existing processing method is roughly divided into two classes:The first kind, passes through Reduce the generation of acid sludge to the improvement of equipment, such as CN00240550, CN85109591, CN96107060、CN200510093638、CN200520118134、CN200610028680、 CN200610102153, CN201210262133, CN201320359754 etc., these methods are only capable of A small amount of growing amount for reducing acid sludge, the raising influence on petroleum sulfonate yield is limited.Equations of The Second Kind, plus The method for entering solvent dilution feedstock oil reduction acid sludge, CN201210384390 discloses a kind of by residual oil The method that sulfonation prepares oil field sulfonate surfactant is carried out, in avoiding residual oil sulfonation process Cross sulfonation problem, propose first to dilute residual oil and solvent in mass ratio 1: 2~5, then cool down, After sulfonating agent and solvent in mass ratio 1: 1~3 dilute, the 1/2~1/20 of relative residual oil addition is taken Complexing agent is added in residual oil, and then aging 0.5~2h is gradually added into 1~3 times of dilution of residual oil quality Sulfonating agent, adds alkali to be neutralized afterwards, the sedimentation removing bottom aqueous solution, solvent is distilled off, finally Can obtain mahogany acid product salt.CN201210235703 is disclosed with SO3As sulfonating agent, non-matter Subtype alkyl halide is solvent, the method that sulfonation prepares sulfonated humic acid at a lower temperature. CN201010271259 and CN201310660630, discloses a kind of petroleum sulfonate surfactant Preparation method, it with 350~500 DEG C of crude oil fractions oil is raw material that the method is, with 60~120 DEG C Solvent naphtha, chlorinated aromatic hydrocarbons or chloralkane be diluent, the sulfur trioxide with gas phase as sulfonating agent, and Using falling film reactor, purpose product is obtained by controlling reaction temperature, aging temperature.CN 201210094872 disclose a kind of method that tapped oil alkylate sulfonation method prepares surfactant, Alkylate with catalytic cracked oil pulp or recycle oil tapped oil as raw material, with the concentrated sulfuric acid, oleum Acid or SO3It is sulfonating agent, with petroleum ether, dichloroethanes, nitrobenzene as solvent, carries out sulfonating reaction Prepare sulfonate surfactant.Although above-mentioned these methods relax sulfonating conditions, but generation Acid sludge is present in acid-soluble oil with dissolved state, have impact on the quality of sulfonate, in addition, what is added is molten Agent such as halogenated hydrocarbons etc. is not only big to human body infringement, serious to atmospheric environment destruction, after being remained in oil Will also cause the chloride ion corrosion during downstream oil refining working process.
Therefore, exploitation one kind is greatly lowered acid sludge yield, improves the sulfonation of aromatic hydrocarbons utilization rate in oil Method is very necessary.
The content of the invention
It is an object of the invention in solving petroleum sulfonate production process, easily produce acid sludge so as to drop The problem of low sulfonated efficiency, and then provide and a kind of prevent sulfonic acid excessive sulfonation, improve petroleum sulfonate The production method of yield
Above-mentioned purpose of the invention is achieved in that a kind of production method of petroleum sulfonate, including Following steps:It is extractant that the solvent insoluble in petroleum component is added in sulfonating reaction, to sulfonated acid Property oil extracted after stratification, upper strata be raffinate oil return continue sulfonation, repeat said process, Until the arene content in raw material is dropped into less than 5%, lower floor is the extractant containing sulfonic acid, by steaming Evaporate and steam extractant, obtaining sulfonic acid can further prepare sulfonate, the extractant recycling for steaming makes With.
Petroleum sulfonate production method of the present invention, wherein, the sulfonation acid-soluble oil is extracted and quiet Put preferably 30-70 DEG C of the temperature of layering, when the extractant containing sulfonic acid distills, pressure is preferably 0~ - 0.08MPa, temperature is preferably below 92 DEG C.
Petroleum sulfonate production method of the present invention, wherein, the extractant is preferably carbonic acid two Methyl esters, diethyl carbonate or dithyl sulfate.
Petroleum sulfonate production method of the present invention, wherein, the sulfonation process is particularly preferred as: Sulfonation raw material be petroleum component, sulfonating agent be 98% the concentrated sulfuric acid, the oleum that concentration is 20% or The SO3 of 3-5%, sulfonating agent is 0.1-0.6 with the aromatic hydrocarbons mol ratio in sulfonation raw material:1, sulfonation raw material It is 1 with the volume ratio of extractant:0.2-2, reaction temperature is 10-80 DEG C.
Petroleum sulfonate production method of the present invention, it is characterised in that the sulfonation raw material and extraction The volume ratio for taking agent is preferably 1:0.5-1.
Petroleum sulfonate production method of the present invention, it is characterised in that the sulfonating agent and raw material Aromatic hydrocarbons mol ratio in oil is preferably 0.2-0.4:1.
Petroleum sulfonate production method of the present invention, it is characterised in that the reaction temperature is preferred It is 20-60 DEG C.
Petroleum sulfonate production method of the present invention, it is characterised in that can in the petroleum component The arene content of sulfonation is preferably more than 10%.
Petroleum sulfonate production method of the present invention, it is characterised in that the petroleum component is preferred It is crude oil, straight-run, hydrofined oil or furfural extract oil.
Petroleum sulfonate production method of the present invention, it is characterised in that the sulfonating reaction mode Preferably autoclave, falling film type or atomizing.
The present invention with the solvent insoluble in petroleum component be extractant, in time will be during sulfonating reaction Separated after the sulfonic acid extraction of generation, it is to avoid the sulfonic acid for having generated is detained and is by excessive sulfonation in systems Acid sludge, so as to reduce the yield of acid sludge, the yield of petroleum sulfonate is enhanced about more than once, extraction Agent proceeds sulfonation extractive reaction after being processed through distillation.
Specific embodiment
The present invention is further illustrated by the following examples, but the present invention is not limited to these embodiments.
Embodiment 1:
In autoclave sulfonation reactor, input raw material is transformer oil furfural extract oil, saturated hydrocarbon content 31.58%, aromatic hydrocarbon content 66.28%, gum asphaltic content 2.14%, according to sulfonation raw material with The volume ratio of extractant is 1:After 1 ratio adds dimethyl carbonate stirring, add under the conditions of 50 DEG C Entering 20% oleum sulfonating agent carries out sulfonating reaction, the aromatic hydrocarbons mole in sulfonating agent and sulfonation raw material Than being 0.4:1.After sulfonation terminates, by sulfonation acid-soluble oil stratification, the temperature of separation is 50 DEG C, Upper strata is the raffinate oil for removing sulfonic acid, and aromatic hydrocarbon content is 45.26%, and lower floor is the extractant containing sulfonic acid, By relative pressure -0.02MPa, distilled at 85 DEG C of temperature and steam extractant, obtaining sulfonic acid can enter one Step neutralization prepares sulfonate, and the extractant for steaming returns to sulfonation dress together with the raffinate oil of removing sulfonic acid Put repetition said process to continue to react, the arene content in second raffinate oil is 27.62%, third time Arene content in raffinate oil is 15.73%, and the arene content in the 4th raffinate oil is 8.54%, the Arene content in five raffinate oil is 3.28%.By after five sulfonation, the cumulative yield of acid sludge is 1.87%, the sum yield of sulfonate is 72.35%.
Embodiment 2:
In autoclave sulfonation reactor, input raw material is paraffinic base crude oil, wax content:5.42%, glue Matter content:6.79%, asphalt content:0.58%, arene content:23.52%, it is former according to sulfonation Material is 1 with the volume ratio of extractant:After 2 add diethyl carbonate stirring, 98% concentrated sulfuric acid is added Sulfonating reaction is carried out under the conditions of 10 DEG C, sulfonating agent is 0.1 with the aromatic hydrocarbons mol ratio in sulfonation raw material:1, After sulfonation terminates, by sulfonation acid-soluble oil stratification, the temperature of separation is 15 DEG C, and upper strata is removing sulphur The raffinate oil of acid, aromatic hydrocarbon content is 20.56%, and lower floor is the extractant containing sulfonic acid, by relative pressure Power -0.04MPa, distills at 72 DEG C of temperature and steams extractant, and obtaining sulfonic acid can further neutralize preparation Sulfonate, the extractant for steaming returns to xanthator, sulfonating agent together with the raffinate oil of removing sulfonic acid It is 0.3 with the aromatic hydrocarbons mol ratio in sulfonation raw material:1, repeat said process and continue to react, second extraction Arene content in excess oil is 15.43%, steams extractant by distilling, and obtaining sulfonic acid can be further Neutralization prepares sulfonate, and the extractant for steaming returns to xanthator together with the raffinate oil of removing sulfonic acid, Sulfonating agent is 0.6 with the aromatic hydrocarbons mol ratio in sulfonation raw material:1, repeat said process and continue to react, the Arene content in three raffinate oil is 7.89%, repeats said process and continues to react, the 4th raffinate Arene content in oil is 2.14%, by after four sulfonation, the cumulative yield of acid sludge is 1.28%, The sum yield of sulfonate is 25.37%.
Embodiment 3:
Falling film sulfonation reactor, raw material is cycloalkyl second line of distillation, saturated hydrocarbon content 70.82 in raw material %, aromatic hydrocarbon content 20.82%, gum asphaltic content 8.36%, according to sulfonation raw material and extractant Volume ratio be 1:After 0.2 ratio adds dithyl sulfate stirring, with 5% under the conditions of 80 DEG C Gas phase sulfur trioxide sulfonating agent carries out sulfonating reaction, and sulfonating agent is with the aromatic hydrocarbons mol ratio in sulfonation raw material 0.6:1.After sulfonation terminates, by sulfonation acid-soluble oil stratification, the temperature of separation is 70 DEG C, upper strata To remove the raffinate oil of sulfonic acid, aromatic hydrocarbon content is 10.67%, and lower floor is the extractant containing sulfonic acid, warp 92 DEG C of distillations of normal pressure are crossed, extractant is steamed, obtaining sulfonic acid further neutralization can prepare sulfonate, steam The extractant for going out returns to xanthator together with the raffinate oil of removing sulfonic acid and repeats said process continuation instead Should, the arene content in second raffinate oil is 4.38%, by after secondary sulfonation, the accumulation of acid sludge Yield is 0.96%, and the sum yield of sulfonate is 21.74%.
Embodiment 4:
Spraying sulfonation reactor, input raw material is the paraffinic base line that subtracts three, saturated hydrocarbon content 89.63%, virtue Fragrant hydrocarbon content 9.53%, gum asphaltic content 0.84%, according to sulfonation raw material and dimethyl carbonate Volume ratio is 1:After 0.5 ratio adds dimethyl carbonate stirring, 5% is passed through under the conditions of 40 DEG C Gas phase sulfur trioxide sulfonating agent carries out sulfonating reaction, and sulfonating agent is with the aromatic hydrocarbons mol ratio in sulfonation raw material 0.2:1.After sulfonation terminates, by sulfonation acid-soluble oil stratification, the temperature of separation is 40 DEG C, upper strata To remove the raffinate oil of sulfonic acid, aromatic hydrocarbon content is 7.56%, and lower floor is the extractant containing sulfonic acid, warp Cross under relative pressure -0.08MPa, temperature 45 C to distill and steam extractant, obtaining sulfonic acid can be further Neutralization prepares sulfonate, and the extractant for steaming returns to xanthator together with the raffinate oil of removing sulfonic acid Repeat said process to continue to react, the arene content in second raffinate oil is 5.89%, and third time extracts Arene content in excess oil is 3.24%, by after three sulfonation, the cumulative yield of acid sludge is 0.64%, The sum yield of sulfonate is 10.71%.
Comparative example 1:
Spraying sulfonation reactor, input raw material is the paraffinic base line that subtracts three, saturated hydrocarbon content 89.63%, virtue Fragrant hydrocarbon content 9.53%, gum asphaltic content 0.84% is passed through 5% gas phase under the conditions of 40 DEG C SO 3 sulfonated dose carries out sulfonating reaction, and sulfonating agent is 0.6 with the aromatic hydrocarbons mol ratio in sulfonation raw material. After sulfonation terminates, sulfonation acid-soluble oil is carried out into neutralization extraction, acid sludge yield is 6.49%, sulfonate Yield is 4.32%.
Certainly, the present invention can also have other various embodiments, without departing substantially from spirit of the invention and its essence In the case of, those of ordinary skill in the art can make various corresponding changes and change according to the present invention Shape, but these corresponding changes and deformation should all belong to protection scope of the present invention.

Claims (10)

1. a kind of production method of petroleum sulfonate, it is characterised in that comprise the following steps:In sulfonation It is extractant that the solvent insoluble in petroleum component is added in reaction, quiet after being extracted to sulfonation acid-soluble oil Layering is put, upper strata is that raffinate oil is returned and continues sulfonation, repeats said process, until by the virtue in raw material Hydrocarbon content drops to less than 5%, and lower floor is the extractant containing sulfonic acid, steams extractant by distilling, Obtaining sulfonic acid can further prepare sulfonate, and the extractant for steaming is recycled.
2. petroleum sulfonate production method according to claim 1, it is characterised in that the sulphur The temperature for changing acid-soluble oil extraction and stratification is 30-70 DEG C, when the extractant containing sulfonic acid distills, Pressure is 0~-0.08MPa, and temperature is below 92 DEG C.
3. petroleum sulfonate production method according to claim 1, it is characterised in that the extraction Agent is taken for dimethyl carbonate, diethyl carbonate or dithyl sulfate.
4. the petroleum sulfonate production method according to claim any one of 1-3, it is characterised in that The sulfonation process is specially:Sulfonation raw material is petroleum component, and sulfonating agent is 98% concentrated sulfuric acid, dense Spend the oleum or the SO of 3-5% for 20%3, sulfonating agent is with the aromatic hydrocarbons mol ratio in sulfonation raw material 0.1-0.6:1, sulfonation raw material is 1 with the volume ratio of extractant:0.2-2, reaction temperature is 10-80 DEG C.
5. petroleum sulfonate production method according to claim 4, it is characterised in that the sulphur It is 1 to change raw material with the volume ratio of extractant:0.5-1.
6. petroleum sulfonate production method according to claim 4, it is characterised in that the sulphur Agent is 0.2-0.4 with the aromatic hydrocarbons mol ratio in feedstock oil:1.
7. petroleum sulfonate production method according to claim 4, it is characterised in that described anti- It is 20-60 DEG C to answer temperature.
8. petroleum sulfonate production method according to claim 4, it is characterised in that the stone In oil ingredient can sulfonation arene content more than 10%.
9. petroleum sulfonate production method according to claim 4, it is characterised in that the stone Oil ingredient is crude oil, straight-run, hydrofined oil or furfural extract oil.
10. petroleum sulfonate production method according to claim 4, it is characterised in that described Sulfonating reaction mode is autoclave, falling film type or atomizing.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108745291A (en) * 2018-08-13 2018-11-06 宁夏然尔特工业产业研究院(有限公司) A kind of biomass carbon and its application based on furfural dregs
CN109265376A (en) * 2018-10-22 2019-01-25 中石油克拉玛依石化有限责任公司 The method and device of continous way production petroleum sulfonate
CN109824552A (en) * 2019-01-28 2019-05-31 高路生 A kind of petroleum sulfonate and preparation method thereof
CN114088797A (en) * 2021-11-09 2022-02-25 中国石油大学(北京) Sulfonation method and analysis method of aromatic hydrocarbon compounds in petroleum oil products
CN115974731A (en) * 2022-12-02 2023-04-18 国家能源集团宁夏煤业有限责任公司 Co-production process method and system of alpha-olefin sulfonate and alkane solvent oil

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CN1327979A (en) * 2001-06-27 2001-12-26 秦立君 Process for preparing petroleum sulfonate used in oil field
CN1379076A (en) * 2001-04-06 2002-11-13 天津开发区鑫淼工贸有限公司 Process for preparing petroleum sulfonate dedicated for tertiary recovery of petroleum
CN101659861A (en) * 2008-08-29 2010-03-03 中国石油天然气股份有限公司 Preparation method of petroleum sulfonate oil displacement agent
CN102872750A (en) * 2012-09-29 2013-01-16 胜利油田中胜环保有限公司 Residual oil sulfonation method

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Publication number Priority date Publication date Assignee Title
CN1379076A (en) * 2001-04-06 2002-11-13 天津开发区鑫淼工贸有限公司 Process for preparing petroleum sulfonate dedicated for tertiary recovery of petroleum
CN1327979A (en) * 2001-06-27 2001-12-26 秦立君 Process for preparing petroleum sulfonate used in oil field
CN101659861A (en) * 2008-08-29 2010-03-03 中国石油天然气股份有限公司 Preparation method of petroleum sulfonate oil displacement agent
CN102872750A (en) * 2012-09-29 2013-01-16 胜利油田中胜环保有限公司 Residual oil sulfonation method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108745291A (en) * 2018-08-13 2018-11-06 宁夏然尔特工业产业研究院(有限公司) A kind of biomass carbon and its application based on furfural dregs
CN109265376A (en) * 2018-10-22 2019-01-25 中石油克拉玛依石化有限责任公司 The method and device of continous way production petroleum sulfonate
CN109265376B (en) * 2018-10-22 2021-07-02 克拉玛依市先进能源技术创新有限公司 Method and device for continuously producing petroleum sulfonate
CN109824552A (en) * 2019-01-28 2019-05-31 高路生 A kind of petroleum sulfonate and preparation method thereof
CN114088797A (en) * 2021-11-09 2022-02-25 中国石油大学(北京) Sulfonation method and analysis method of aromatic hydrocarbon compounds in petroleum oil products
CN114088797B (en) * 2021-11-09 2024-06-11 中国石油大学(北京) Sulfonation method and analysis method of aromatic hydrocarbon compounds in petroleum products
CN115974731A (en) * 2022-12-02 2023-04-18 国家能源集团宁夏煤业有限责任公司 Co-production process method and system of alpha-olefin sulfonate and alkane solvent oil

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