CN106809851A - A kind of three-dimensional order pore structure zeolite molecular sieve and preparation method thereof - Google Patents

A kind of three-dimensional order pore structure zeolite molecular sieve and preparation method thereof Download PDF

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CN106809851A
CN106809851A CN201710030922.0A CN201710030922A CN106809851A CN 106809851 A CN106809851 A CN 106809851A CN 201710030922 A CN201710030922 A CN 201710030922A CN 106809851 A CN106809851 A CN 106809851A
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CN106809851B (en
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骞伟中
王宁
侯林
侯一林
魏飞
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Tsinghua University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/36Pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
    • C01B39/38Type ZSM-5
    • C01B39/40Type ZSM-5 using at least one organic template directing agent
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    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/04Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof using at least one organic template directing agent, e.g. an ionic quaternary ammonium compound or an aminated compound
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    • C01B39/00Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
    • C01B39/02Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
    • C01B39/20Faujasite type, e.g. type X or Y
    • C01B39/24Type Y
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    • C01P2004/03Particle morphology depicted by an image obtained by SEM

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Abstract

The invention discloses a kind of three-dimensional order pore structure zeolite molecular sieve and preparation method thereof, belong to inorganic material synthesis and catalytic field.The zeolite molecular sieve has macroporous structure, and macropore duct arranges in three-dimensional order, and macropore size is 50~700nm.By ethanol, HNO3, tetraethyl orthosilicate uniformly mix, add polystyrene spheres, suction filtration, drying obtain SiO2PS ball composites;By SiO2PS ball composites are added in the TPAOH aqueous solution, after suction filtration, drying, add a certain amount of NaAlO2, drying;Gained dry glue steam auxiliary crystallization method is changed into molecular sieve, drying, roasting removal PS ball templates obtain the zeolite molecular sieve with three-dimensional order pore structure, and the method is applied to the types of ZSM 5 that prepare, β types, and Y types equimolecular sieve.The three-dimensional order pore structure zeolite molecular sieve of the method synthesis has big specific surface area, homogeneous macropore, crystallinity high, structural integrity, the functional material such as the characteristics of acid adjustable, can be used as being catalyzed, adsorb, separate.

Description

A kind of three-dimensional order pore structure zeolite molecular sieve and preparation method thereof
Technical field
The invention belongs to inorganic material synthesis and catalytic field, and in particular to a kind of three-dimensional order pore structure zeolite molecular sieve And preparation method thereof.
Background technology
Zeolite molecular sieve is the porous compounds of alumino-silicate composition, by TO4Between tetrahedron by shared summit shape Into three-dimensional four-coordination skeleton, skeleton T atom is usually Si, Al atom.According to the difference of its skeleton structure, ZSM-5, β can be divided into, The species such as Y, X, SAPO.Molecular sieve is due to big specific surface area, highly acid, unique micropore canals and good hydro-thermal And heat endurance, therefore effective capture in small molecule, shape selective catalysis, transition state molecule and product molecule such as efficiently separate at the side Mask is widely used.But conventional zeolite molecular sieve is limited to the micropore canals of itself, is deposited in chemical reaction process is participated in In huge resistance to mass tranfer, so as to cause carbon deposition phenomenon in micropore canals, limitation zeolite molecular sieve is used as heterogeneous catalyst Using.
To solve the diffusion problem that traditional zeolite molecular screen material faces, scientists study goes out a series of order mesoporous knots The molecular sieve of structure, wherein most representational is MCM-41 and SBA-15 silicon base ordered mesopore molecular sieves.But mesopore molecular sieve Noncrystalline skeleton structure causes that its hydrothermal stability is poor, surface acidity is relatively low, it is impossible to meet the need for Industrial Catalysis reacts. The diffusion problem of macromolecular can also be solved by by molecular sieve nanosizing, shortening diffusion admittance, but is faced with nano particle Total shortcoming:Stability of material is poor, separation is difficult, yield is low.
Therefore, exploitation have concurrently zeolite molecular sieve strong acid catalyst activity and can reduce resistance to mass tranfer hierarchical porous structure it is new Type molecular sieve for the complicated gas component absorption for the treatment of with separate, macromolecular transmission it is square with conveying and macromolecular reaction of high order etc. Face has great importance.The design of hierarchical porous structure molecular sieve not only needs to introduce ducts at different levels, it is often more important that Ge Jikong Fully connection is needed between road.Up to the present, the three-dimensional order pore structure with Rational structure and peracidity intensity is prepared Zeolite molecular sieve is still a challenge.
The content of the invention
The present invention is for the deficiency in hierarchical porous structure zeolite molecular sieve prior art, there is provided a kind of three-dimensional order hole knot Structure zeolite molecular sieve and preparation method thereof, it is characterised in that the zeolite molecular sieve has macroporous structure, macropore duct has in three-dimensional Sequence is arranged, and macropore size is 50~700nm;The specific surface area of zeolite molecular sieve is 100~800m2/g。
The zeolite molecular sieve is one or more in type ZSM 5 molecular sieve, beta molecular sieve and Y type molecular sieve, its In, the Si/Al mol ratios of the type ZSM 5 molecular sieve are 8:1~100:1;The Si/Al mol ratios of the beta molecular sieve are 10: 1~50:1;The Si/Al mol ratios of the Y type molecular sieve are 4:1~30:1.
A kind of preparation method of three-dimensional order pore structure zeolite molecular sieve, the method is comprised the following steps:
(1) ethanol, 0.3molL-1HNO3With tetraethyl orthosilicate example in mass ratio (1~20):(0.2~5):(1~ 30) mix, be stirred at room temperature to form colloidal sol, add polystyrene (PS) ball, fully infiltration, suction filtration, drying obtain SiO2- PS balls A diameter of 50~700nm of composite, wherein PS balls;
(2) by SiO2- PS balls composite is added in TPAOH or the tetraethyl ammonium hydroxide aqueous solution, is taken out After filter, drying, the NaAlO of 1mol/L is added2Solution so that Si/Al mol ratios (8~50):(0~1), drying;Or will SiO2- PS balls composite adds NaOH, NaAlO2In the aqueous solution, stir, NaOH, NaAlO2With tetraethyl orthosilicate quality Ratio (1~2):(2~4):(15~60), drying;
(3) placed in the water heating kettle of polytetrafluoroethyllining lining and water is added in a support, water heating kettle, the addition of water is only Flood into support, above support place a small container, by step (2) gained sample be put into a small container, water not with powder Last directly contact, the crystallization at 100~140 DEG C is cooled down after the completion of crystallization, dried, being calcined removal PS ball templates, is had There is three-dimensional order pore structure zeolite molecular sieve.
The quality of step (1) the PS balls is 1~3 times of tetraethyl orthosilicate.
The concentration of step (2) the TPAOH solution is 25~50wt%, adds quality and SiO2Quality Than being 1:(0.1~10);The tetraethyl ammonium hydroxide solution concentration is 25~50wt%, adds quality and SiO2Mass ratio It is 1:(0.1~10).
Step (3) described crystallization time is 48~120h.
The temperature of step (3) described roasting is 500~900 DEG C, and roasting time is 1~12h.
The PS balls can be synthesized using following methods:
(1) 8~140mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially to the there-necked flask of 1L In, 60~90 DEG C of heating stirrings lead to N230min excludes air, and then, 0.33g potassium peroxydisulfate initiators are water-soluble using 10mL Solution, is added in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h after 60 DEG C of heating;
(2) the PS balls mineral wool that will be obtained is filtered to remove aggregate, and the PS ball suspensions that then will be filtrated to get exist 5000rpm is centrifuged 12h, and the drying precipitate that will be obtained both had obtained the PS balls of 50~700nm.
Compared with the prior art, the method for preparing orderly pore structure zeolite molecular sieve material in the present invention, its advantage exists In:
(1) the steam auxiliary crystallization method that the present invention is used is simple, and wide adaptation range can prepare ZSM-5, β types And the molecular sieve of Y types, than the method low cost 60~80% for preparing corresponding molecular sieve in aqueous at present;
(2) hierarchical porous structure for preparing is through the inside of material, the surface that not soft template technique is frequently encountered Pore structure;
(3) preparation method is simple, mild condition, easy large-scale promotion application.
Brief description of the drawings
Fig. 1 is the SEM figures of PS balls used in embodiment 3;
Fig. 2 is unformed SiO prepared in embodiment 32SEM figure;
Fig. 3 is the SEM figures of three-dimensional order pore structure ZSM-5 molecular sieve prepared in embodiment 3;
Fig. 4 is the XRD of three-dimensional order pore structure ZSM-5 molecular sieve prepared in embodiment 3.
Embodiment 1
8mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, and 60 DEG C add Thermal agitation, leads to N230min excludes air, and then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, add after 60 DEG C of heating Enter in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate, then The PS balls suspension that will be filtrated to get is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS balls of 50nm.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 20:0.2:1 mixing, is stirred at room temperature shape Into colloidal sol, addition~50nm PS balls, wherein PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained To SiO2- PS ball composites;By SiO2- PS balls composite is added in the 25wt% TPAOH aqueous solution, SiO2Matter Amount is 1 with the mass ratio of the TPAOH aqueous solution:1, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio is 8:1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 72h at 100 DEG C, cools down, dries, 2h removal PS ball templates are calcined at 600 DEG C, is had The ZSM-5 zeolite molecular sieve of three-dimensional order pore structure.
Embodiment 2
140mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 90 DEG C Heating stirring, leads to N230min excludes air, and then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 90 DEG C of heating It is added in above-mentioned round-bottomed flask, 90 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate, so The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 700nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 20:5:30 mixing, are stirred at room temperature to be formed Colloidal sol, wherein addition~700nm PS balls, PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite is added in the 40wt% TPAOH aqueous solution, SiO2Quality It is 1 with the mass ratio of the TPAOH aqueous solution:1, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2 With NaAlO2Mol ratio is 8:1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 48h at 140 DEG C, cools down, dries, 1h removal PS ball templates are calcined at 900 DEG C, is had The ZSM-5 zeolite molecular sieve of three-dimensional order pore structure.
Embodiment 3
36.6mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 60 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 60 DEG C of heating It is added in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate, so The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 200nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 1:5:1 mixing, is stirred at room temperature to form molten Glue, wherein addition~200nm PS balls, PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite is added in the 25wt% TPAOH aqueous solution, SiO2Quality It is 1 with the mass ratio of the TPAOH aqueous solution:10, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2 With NaAlO2Mol ratio is 8:1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support, above support place a small container, sample is put into a small container, make water not with institute Powder directly contact is obtained, the crystallization 96h at 110 DEG C is cooled down, dried, 5h removal PS ball templates are calcined at 600 DEG C, being had The ZSM-5 zeolite molecular sieve of three-dimensional order pore structure.
Fig. 1 is the SEM photograph of PS balls used in the present embodiment, and Fig. 2 is three-dimensional order hole knot prepared in the present embodiment The unformed SiO of structure2SEM photograph, Fig. 3 is the ZSM-5 zeolite molecule of prepared three-dimensional order pore structure in the present embodiment The SEM photograph of sieve, Fig. 4 is the XRD of the ZSM-5 zeolite molecular sieve of three-dimensional order pore structure prepared in the present embodiment, can To find out that the sample after crystallization has regular three-dimensional open-framework and crystallinity higher.
Embodiment 4
73.2mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 80 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 80 DEG C of heating It is added in above-mentioned round-bottomed flask, 80 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.So The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 400nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 20:0.2:30 mixing, are stirred at room temperature shape Into colloidal sol, addition~400nm PS balls, wherein PS balls are 2 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained To SiO2- PS ball composites;By SiO2- PS balls composite is added in the 50wt% TPAOH aqueous solution, SiO2Matter Amount is 1 with the mass ratio of the TPAOH aqueous solution:5, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio is 8:1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 72h at 120 DEG C, cools down, dries, 1h removal PS ball templates are calcined at 900 DEG C, is had The ZSM-5 zeolite molecular sieve of three-dimensional order pore structure.
Embodiment 5
8mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, and 60 DEG C add Thermal agitation, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, add after 60 DEG C of heating Enter in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.Then The PS balls suspension that will be filtrated to get is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS balls of 50nm.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 1:0.2:1 mixing, is stirred at room temperature to be formed Colloidal sol, wherein addition~50nm PS balls, PS balls are 2 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite is added in the TEAOH aqueous solution of 25wt%, SiO2Quality and TEAOH The mass ratio of the aqueous solution is 1:1, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio is 10:1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 120h at 100 DEG C, cools down, dries, 5h removal PS ball templates are calcined at 550 DEG C, is had The zeolite beta molecular sieve of three-dimensional order pore structure.
Embodiment 6
140mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 90 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 90 DEG C of heating It is added in above-mentioned round-bottomed flask, 90 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.So The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 700nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 20:5:30 mixing, are stirred at room temperature to be formed Colloidal sol, wherein addition~700nm PS balls, PS balls are 3 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite is added in the 35wt%TEAOH aqueous solution, SiO2Quality and TEAOH water The mass ratio of solution is 1:5, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio is 30: 1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 48h at 140 DEG C, cools down, dries, 1h removal PS ball templates are calcined at 900 DEG C, is had The zeolite beta molecular sieve of three-dimensional order pore structure.
Embodiment 7
36.6mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 60 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 60 DEG C of heating It is added in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.So The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 200nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 1:5:1 mixing, is stirred at room temperature to form molten Glue, wherein addition~200nm PS balls, PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite is added in the 50wt%TEAOH aqueous solution, SiO2Quality and TEAOH water The mass ratio of solution is 1:10, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio is 50:1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 96h at 110 DEG C, cools down, dries, 10h removal PS ball templates are calcined at 550 DEG C, is had The zeolite beta molecular sieve of three-dimensional order pore structure.
Embodiment 8
73.2mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 80 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 80 DEG C of heating It is added in above-mentioned round-bottomed flask, 80 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.So The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 400nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 20:0.2:30 mixing, are stirred at room temperature shape Into colloidal sol, addition~400nm PS balls, wherein PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained To SiO2- PS ball composites;By SiO2- PS balls composite is added in the 25wt%TEAOH aqueous solution, SiO2Quality and TEAOH The mass ratio of the aqueous solution is 1:0.1, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio It is 20:1, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 72h at 120 DEG C, cools down, dries, 2h removal PS ball templates are calcined at 750 DEG C, is had The zeolite beta molecular sieve of three-dimensional order pore structure.
Embodiment 9
8mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, and 60 DEG C add Thermal agitation, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, add after 60 DEG C of heating Enter in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.Then The PS balls suspension that will be filtrated to get is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS balls of 50nm.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 1:0.2:1 mixing, is stirred at room temperature to be formed Colloidal sol, wherein addition~50nm PS balls, PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite adds NaOH, NaAlO2In the aqueous solution, stir, NaOH, NaAlO2With tetraethyl orthosilicate mass ratio 1:2:15, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 96h at 100 DEG C, cools down, dries, 10h removal PS ball templates are calcined at 500 DEG C, is had The Y-type zeolite molecular sieve of three-dimensional order pore structure.
Embodiment 10
140mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 90 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 90 DEG C of heating It is added in above-mentioned round-bottomed flask, 90 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.So The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 700nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 20:5:30 mixing, are stirred at room temperature to be formed Colloidal sol, wherein addition~700nm PS balls, PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite adds NaOH, NaAlO2In the aqueous solution, stir, NaOH, NaAlO2With tetraethyl orthosilicate mass ratio 2:4:60, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 48h at 140 DEG C, cools down, dries, 5h removal PS ball templates are calcined at 550 DEG C, is had The Y-type zeolite molecular sieve of three-dimensional order pore structure.
Embodiment 11
36.6mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 60 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 60 DEG C of heating It is added in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.So The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 200nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 1:5:1 mixing, is stirred at room temperature to form molten Glue, wherein addition~200nm PS balls, PS balls are 1 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained SiO2- PS ball composites;By SiO2- PS balls composite adds NaOH, NaAlO2In the aqueous solution, stir, NaOH, NaAlO2With tetraethyl orthosilicate mass ratio 1:4:15, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 72h at 110 DEG C, cools down, dries, 2h removal PS ball templates are calcined at 550 DEG C, is had The Y-type zeolite molecular sieve of three-dimensional order pore structure.
Embodiment 12
73.2mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially in the there-necked flask of 1L, 80 DEG C Heating stirring, leads to N230min excludes air.Then, 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, after 80 DEG C of heating It is added in above-mentioned round-bottomed flask, 80 DEG C of heating stirring 18h.The PS balls mineral wool that will be obtained is filtered to remove aggregate.So The PS balls suspension that will be filtrated to get afterwards is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both obtained the~PS of 400nm Ball.
By ethanol, HNO3(0.3mol·L-1) and tetraethyl orthosilicate with mass ratio 20:0.2:30 mixing, are stirred at room temperature shape Into colloidal sol, addition~400nm PS balls, wherein PS balls are 3 with the mass ratio of tetraethyl orthosilicate, fully infiltration, and suction filtration, drying are obtained To SiO2- PS ball composites;By SiO2- PS balls composite adds NaOH, NaAlO2In the aqueous solution, stir, NaOH, NaAlO2With tetraethyl orthosilicate mass ratio 2:2:60, drying.
A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, control water Addition only flood into support.Above support place a small container, sample is put into a small container, make water not with institute Obtain powder directly contact.The crystallization 72h at 120 DEG C, cools down, dries, 5h removal PS ball templates are calcined at 550 DEG C, is had The Y-type zeolite molecular sieve of three-dimensional order pore structure.

Claims (10)

1. a kind of three-dimensional order pore structure zeolite molecular sieve, it is characterised in that the zeolite molecular sieve has macroporous structure, macropore hole Road is arranged in three-dimensional order, and macropore size is 50~700nm;The specific surface area of zeolite molecular sieve is 100~800m2/g。
2. a kind of three-dimensional order pore structure zeolite molecular sieve according to claim 1, it is characterised in that the zeolite molecules It is one or more in type ZSM 5 molecular sieve, beta molecular sieve and Y type molecular sieve to sieve, wherein, the type ZSM 5 molecular sieve Si/Al mol ratios are 8:1~100:1;The Si/Al mol ratios of the beta molecular sieve are 10:1~50:1;The Y type molecular sieve Si/Al mol ratios be 4:1~30:1.
3. a kind of preparation method of the three-dimensional order pore structure zeolite molecular sieve described in claim 1, it is characterised in that the method Comprise the following steps:
(1) ethanol, 0.3molL-1HNO3With tetraethyl orthosilicate example in mass ratio (1~20):(0.2~5):(1~30) mix Close, be stirred at room temperature to form colloidal sol, add polystyrene (PS) ball, fully infiltration, suction filtration, drying obtain SiO2- PS ball composite woods Material, wherein a diameter of 50~700nm of PS balls;
(2) by SiO2- PS balls composite is added in TPAOH or the tetraethyl ammonium hydroxide aqueous solution, suction filtration, drying Afterwards, the NaAlO of 1mol/L is added2Solution so that Si/Al mol ratios (8~50):(0~1), drying;Or by SiO2- PS balls are answered Condensation material adds NaOH, NaAlO2In the aqueous solution, stir, NaOH, NaAlO2With tetraethyl orthosilicate mass ratio (1~2): (2~4):(15~60), drying;
(3) support is placed in the water heating kettle of polytetrafluoroethyllining lining, water is added in water heating kettle, the addition of water only flood into Support, places a small container above support, and step (2) gained sample is put into a small container, and water is not straight with powder Contact, the crystallization at 100~140 DEG C is cooled down after the completion of crystallization, dried, being calcined removal PS ball templates, obtains having three Tie up orderly pore structure zeolite molecular sieve.
4. a kind of preparation method of three-dimensional order pore structure zeolite molecular sieve according to claim 3, it is characterised in that step Suddenly the quality of (1) described PS balls is 1~3 times of tetraethyl orthosilicate.
5. a kind of preparation method of three-dimensional order pore structure zeolite molecular sieve according to claim 3, it is characterised in that step Suddenly the concentration of (2) described TPAOH solution is 25~50wt%, adds quality and SiO2Mass ratio be 1:(0.1 ~10);The tetraethyl ammonium hydroxide solution concentration is 25~50wt%, adds quality and SiO2Mass ratio be 1:(0.1~ 10)。
6. a kind of preparation method of three-dimensional order pore structure zeolite molecular sieve according to claim 3, it is characterised in that step Suddenly (3) described crystallization time is 48~120h.
7. a kind of preparation method of three-dimensional order pore structure zeolite molecular sieve according to claim 3, it is characterised in that step Suddenly the temperature of (3) described roasting is 500~900 DEG C, and roasting time is 1~12h.
8. a kind of preparation method of three-dimensional order pore structure zeolite molecular sieve, it is characterised in that three-dimensional order pore structure ZSM-5 types The preparation of molecular sieve is comprised the following steps:
(1) PS balls are synthesized:36.6mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially to three mouthfuls of burnings of 1L In bottle, 60 DEG C of heating stirrings lead to N2Gas 30min excludes air, and 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, 60 DEG C Be added to after heating in above-mentioned round-bottomed flask, the heating stirring 18h under the conditions of 60 DEG C, the filtering of the PS balls mineral wool that will obtain with Aggregate is removed, the PS balls suspension being filtrated to get is centrifuged 12h in 5000rpm, and the drying precipitate for obtaining both had obtained PS balls;
(2) prepared by xerogel:By ethanol, 0.3molL-1HNO3With tetraethyl orthosilicate with mass ratio 1:5:1 mixing, room temperature Stirring forms colloidal sol, adds the PS balls of step (1) synthesis, and wherein PS balls and the mass ratio of tetraethyl orthosilicate is 1, fully infiltration, Suction filtration, drying, obtain SiO2- PS ball composites;By SiO2- PS balls composite adds 25wt% TPAOH water In solution, SiO2It is 1 with the mass ratio of the TPAOH aqueous solution:10, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio is 8:1, drying;
(3) crystallization:A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, controlled The addition of water processed is only flooded into support, and a small container is placed above support, and step (2) gained sample is put into a little Rong In device, make water not with gained powder directly contact, the crystallization 96h at 110 DEG C, cooling, drying, 600 DEG C be calcined 5h removal PS Ball template, obtains the ZSM-5 zeolite molecular sieve with three-dimensional order pore structure.
9. a kind of preparation method of three-dimensional order pore structure zeolite molecular sieve, it is characterised in that three-dimensional order pore structure β type molecules The preparation of sieve is comprised the following steps:
(1) PS balls are synthesized:140mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially to the there-necked flask of 1L In, 90 DEG C of heating stirrings lead to N2Gas 30min excludes air, and 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, and 90 DEG C add It is added to after heat in above-mentioned round-bottomed flask, 90 DEG C of heating stirring 18h, the PS balls mineral wool that will be obtained is filtered to remove reunion Thing, the PS balls suspension being filtrated to get is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both had obtained PS balls;
(2) prepared by xerogel:By ethanol, 0.3molL-1HNO3With tetraethyl orthosilicate with mass ratio 20:5:30 mixing, room Temperature stirring forms colloidal sol, adds the PS balls of step (1) synthesis, and wherein PS balls and the mass ratio of tetraethyl orthosilicate is 3, fully leaching Profit, suction filtration, drying obtain SiO2- PS ball composites;By SiO2- PS balls composite adds 35wt% tetraethyl ammonium hydroxides In the aqueous solution, SiO2Quality is 1 with the mass ratio of the tetraethyl ammonium hydroxide aqueous solution:5, after suction filtration, drying, add 0.1mol/L NaAlO2Solution, SiO2With NaAlO2Mol ratio is 30:1, drying;
(3) crystallization:A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, controlled The addition of water processed is only flooded into support, and a small container is placed above support, and step (2) gained sample is put into a little Rong In device, make water not with gained powder directly contact, the crystallization 48h at 140 DEG C, cooling, drying, 900 DEG C be calcined 1h removal PS Ball template, obtains the zeolite beta molecular sieve with three-dimensional order pore structure.
10. a kind of preparation method of three-dimensional order pore structure zeolite molecular sieve, it is characterised in that three-dimensional order pore structure Y types point The preparation of son sieve is comprised the following steps:
(1) PS balls are synthesized:8mL styrene, 600mL water, 0.12g dodecyl sodium sulfates are added sequentially to the there-necked flask of 1L In, 60 DEG C of heating stirrings lead to N2Gas 30min excludes air, and 0.33g potassium peroxydisulfate initiators use 10mL water dissolves, and 60 DEG C add It is added to after heat in above-mentioned round-bottomed flask, 60 DEG C of heating stirring 18h, the PS balls mineral wool that will be obtained is filtered to remove reunion Thing, the PS balls suspension that will be filtrated to get is centrifuged 12h in 5000rpm, and the drying precipitate that will be obtained both had obtained PS balls;
(2) prepared by xerogel:By ethanol, 0.3molL-1HNO3With tetraethyl orthosilicate with mass ratio 1:0.2:1 mixing, room Temperature stirring forms colloidal sol, adds the PS balls of step (1) synthesis, and wherein PS balls and the mass ratio of tetraethyl orthosilicate is 1, fully leaching Profit, suction filtration, drying obtain SiO2- PS ball composites;By SiO2- PS balls composite adds NaOH, NaAlO2In the aqueous solution, Stir, NaOH, NaAlO2With tetraethyl orthosilicate mass ratio 1:2:15, drying;
(3) crystallization:A support is placed in a water heating kettle with polytetrafluoroethyllining lining, and pours into a certain amount of water, controlled The addition of water processed is only flooded into support, and a small container is placed above support, and step (2) gained sample is put into a little Rong In device, make water not with gained powder directly contact, the crystallization 96h at 100 DEG C, cooling, drying, 500 DEG C be calcined 10h removal PS Ball template, obtains the Y-type zeolite molecular sieve with three-dimensional order pore structure.
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CN114682234A (en) * 2020-12-31 2022-07-01 中国石油化工股份有限公司 Preparation method of pressure swing adsorption molecular sieve adsorbent

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