CN106805284A - Material conditioning device and method - Google Patents
Material conditioning device and method Download PDFInfo
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- CN106805284A CN106805284A CN201710200560.5A CN201710200560A CN106805284A CN 106805284 A CN106805284 A CN 106805284A CN 201710200560 A CN201710200560 A CN 201710200560A CN 106805284 A CN106805284 A CN 106805284A
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- moisture regain
- drum
- funnel
- moisture
- spray assembly
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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Abstract
The invention discloses a kind of material conditioning device and method, it is related to field of tobacco machinery, is used to improve the resist processing of expanded cut tobacco, reduces expanded cut tobacco and make broken and viscous barrel amount, and the physical quality for improving expanded cut tobacco.The material conditioning device includes cooling zone, moisture regain part and drum-type damping machine;Cooling zone, moisture regain part and drum-type damping machine are adjacent successively.Moisture regain part and drum-type damping machine are designed with the spray assembly for being got damp again to material.The material conditioning device can carry out substep moisture regain, the moisture regain medium for greatest extent applying each step is fully absorbed into inside pipe tobacco, improve the control accuracy of expanded cut tobacco moisture content, so that moisture content is more uniform after material moisture regain, reduce process pipe tobacco and make broken, wet mass cigarette and viscous barrel amount, greatly improve the resist processing of expanded cut tobacco and the physical quality of finished product expanded cut tobacco.
Description
Technical field
The present invention relates to field of tobacco machinery, and in particular to a kind of material conditioning device and method.
Background technology
Expanded cut tobacco is the important component of raw material of cigarette, it be cigarette product reducing tar and reducing harm with reduce production of cigarettes into
This powerful.Expanded cut tobacco is added to be conducive to improving pipe tobacco filling capacity, reduce coke tar in cigarette during production of cigarettes
Burst size, raising smoking security;The service rating of low and middle-grade tobacco leaves can be improved simultaneously, reduce cigarette cost, thus in cigarette
Expanded cut tobacco is widely used in production process.
The production technology of country's expanded cut tobacco is essentially identical at present, i.e., through cold end dipping and hot junction expansion, (pipe tobacco contains pipe tobacco
Water rate is about 5%~8%, temperature more than 150 DEG C), (moisture content of cut tobaccos is about 5% to the pipe tobacco after expansion after cooling zone cooling
~8%) be directly entered drum-type damping machine and get damp again to the expanded cut tobacco that moisture content is 13% or so, then be delivered to by the groove that shakes next
Procedure.
As depicted in figs. 1 and 2, in the prior art, the conditioning device of expanded cut tobacco include cooling zone 101, feed hopper 102,
Drum-type damping machine 109 and discharging are shaken groove 108.Wherein, drum-type damping machine 109 is by roller 110, water injector, discharging cover 107
Constituted with moisture discharge device 106.Water injector can be divided into leading portion 103, stage casing 104 through whole roller 110 along flow direction of material
With back segment 105, jetting steam caused pressure and amount of water can be separately adjustable in each section.The direction of arrow that B ' in Fig. 1 is indicated is swollen
The flow direction of swollen pipe tobacco.Referring to Fig. 2, water injector is made up of support 116, top nozzle 111 and lower nozzle 115.The inwall of roller 110
114 are provided with flight 113.The direction of arrow that C ' in Fig. 2 is indicated is that expanded cut tobacco sheds track in roller 110, i.e., swollen
Swollen pipe tobacco 112 enters after roller 110 from position f2 in-positions f3, and shuttling movement track to position f1 is thrown afterwards.It is swollen
Swollen pipe tobacco 112 directly slips into drum-type damping machine 109 and pounds inwall 114 to roller 110 from cooling zone 101 by funnel 102
Bottom, this drop L is about 1.9 meters.
As shown in Figure 1 and Figure 2, after expanded cut tobacco enters roller 110, rotation and the common work of flight 113 in roller 110
Under, a certain height f3 on the right side of roller is risen to along inwall 114 from f2, then in the revolving force of roller 110 and expanded cut tobacco weight
Bottom f1 to inwall 114 is shed under the collective effect of power, it is so swollen because roller 110 and horizontal line have an inclination angle ¢
Just helically forward roll traveling in the roller 110 by formula for swollen pipe tobacco.The water sprayed from water injector passes through high steam injection mist
Just directly it is sprayed onto in the expanded cut tobacco of the process of shedding after change, expanded cut tobacco continues in the inner-spiral type traveling process of roller 110
Constantly absorb moisture and improve moisture content, until moisture content reaches and is discharged into discharging from discharging cover 107 after technological requirement and shakes groove
108, enter back into next process.The region that E ' is indicated in Fig. 2 is the atomized water spraying range of top nozzle 111 and lower nozzle 115,
The direction of arrow that D ' is indicated is the direction of rotation of roller 110.
Inventor has found at least there are following problems in the prior art:Pipe tobacco moisture regain operation is returned by drum-type in the industry at present
Damp machine is realized.Because expanded cut tobacco needs that expanded cut tobacco is improved into moisture content 5%~8% in roller, get damp again medium applied amount
Greatly;In the roller of drum-type damping machine, the water balance time of expanded cut tobacco is short, it is impossible to shorter for whole humidification device simultaneously
Time, inflated pipe tobacco absorbed, and caused high humidity in roller, and the viscous barrel amount of pipe tobacco and wet mass smoke are big;Other expanded cut tobacco contains
Water rate uniformity is poor, has a strong impact on product quality, and the water injector bridging phenomenon in roller is serious, exist expanded cut tobacco it is resistance to plus
Work is poor, broken rate is high, the low problem of finished product whole cut rate.
The content of the invention
One of purpose of the invention is to propose a kind of material conditioning device and method, is used to improve the resistance to of expanded cut tobacco
Processability, reduces expanded cut tobacco and makes broken and viscous barrel amount, and the physical quality for improving expanded cut tobacco.
To achieve the above object, the invention provides following technical scheme:
The invention provides a kind of material conditioning device, including cooling zone, moisture regain part and drum-type damping machine;It is described cold
But band, the moisture regain part and the drum-type damping machine are adjacent successively;Wherein, the moisture regain part and drum-type moisture regain
Machine is designed with the spray assembly for being got damp again to material.
In an alternate embodiment of the invention, the cooling zone, the moisture regain part and the drum-type damping machine connect from beginning to end successively
Connect.
In an alternate embodiment of the invention, the moisture regain part includes humidification funnel, and one end of the humidification funnel is cold with described
But band connection, the other end of the humidification funnel is connected with the drum-type damping machine;The humidification funnel includes funnel and institute
State spray assembly, the spray assembly is to the direction of funnel inner chamber injection moisture regain medium towards flow direction of material in the funnel
Obliquely.
In an alternate embodiment of the invention, the moisture regain part also shakes groove including moisture regain;The other end of the humidification funnel and institute
State moisture regain to shake one end connection of groove, the shake other end of groove of the moisture regain is connected with the drum-type damping machine;The groove that shakes that gets damp again
Including cell body and the spray assembly, the spray assembly is to the direction of cell body inner chamber injection moisture regain medium towards the groove
Internal flow direction of material is obliquely.
In an alternate embodiment of the invention, the cell body base plate is provided with deflector, and the deflector is used to cause in the cell body
Material tiling.
In an alternate embodiment of the invention, the cell body base plate is provided with baffle plate, and the baffle plate is used to cause the thing in the cell body
Material upset.
In an alternate embodiment of the invention, the drum-type damping machine includes roller, charging cover and discharging cover, the charging cover
With the two ends that the discharging cover is respectively arranged on the roller;Wherein, the charging cover is provided with the spray assembly.
In an alternate embodiment of the invention, the spray assembly includes jet pipe and nozzle, and the nozzle is connected with the jet pipe, and
And the mounting distance on flow direction of material between every two neighboring spray assembly is more than 500mm.
In an alternate embodiment of the invention, the spray assembly is provided with the first control valve and/or the second control valve, the every spray
Pipe is all provided with the first control valve and the second control valve, the branch road and described second where the first control valve side by side
Branch road where control valve is used to be passed through different moisture regain media, and the first control valve and the second control valve independence
Control.
In an alternate embodiment of the invention, the spray assembly is additionally provided with manual modulation valve, and the manual modulation valve is used to control
The cut-off of the jet pipe, break-make and Flow-rate adjustment.
In an alternate embodiment of the invention, the humidification funnel also includes material detection device, and the material detection device is used for
Detect inside the funnel whether there is material.
In an alternate embodiment of the invention, the humidification funnel also includes controller, and the controller is detected with the material and filled
Electrical connection is put, the controller is used to open the spray assembly after the material detection device detects material.
Another embodiment of the present invention provides a kind of material moisture regain method, comprises the following steps:
Moisture content scope [the first preset value, the second preset value] according to material after the moisture regain of technological requirement, determines material
It is described need improve moisture content with set substep get damp again each operation moisture regain parameter;
Material humidification ratio according to technological requirement, it is determined that moisture regain part and drum-type damping machine each spray assembly is opened
Open state.
In an alternate embodiment of the invention, the drum-type damping machine increases material water ratio 2%~3%;And/or,
It is described moisture regain part increase material water ratio 3%~5%, wherein, it is described moisture regain part moisture regain shake groove increase thing
Material moisture content 2%~4%;And/or, the humidification funnel of the moisture regain part increases material water ratio 0.8%~1.2%.
In an alternate embodiment of the invention, the moisture regain rate-of flow of the humidification funnel of the moisture regain part is set to quantify, and/or,
It is described moisture regain part moisture regain shake groove moisture regain rate-of flow be set to quantitatively, and/or, the moisture regain medium of the drum-type damping machine
Flow is set to variable.
In an alternate embodiment of the invention, material moisture regain method is further comprising the steps of:
Measure the temperature of the material brought out from cooling;
Temperature according to material determines the moisture regain medium in the moisture regain part, can make when temperature of charge is more than 50 DEG C
With normal-temperature water or hot water;Can apply normal-temperature water using steam or with steam ejection when temperature of charge is less than 50 DEG C.
In an alternate embodiment of the invention, the opening for determining moisture regain part and the respective spray assembly of drum-type damping machine
Including:
When having material in the humidification funnel that material detection device detects moisture regain part, open immediately on humidification funnel
Spray assembly;
Moisture regain is opened after postponing the t1 times to shake the spray assembly of groove;
The spray assembly on drum-type damping machine is opened after postponing the t2 times again.
Wherein, t1 is the time of the feed hopper that material reaches drum-type damping machine from humidification funnel, and t2 is material from charging
Bucket reaches the time of discharging cover.
In an alternate embodiment of the invention, material moisture regain method is further comprising the steps of:
After material is all got damp again, each spray assembly of moisture regain part and drum-type damping machine is closed.
In an alternate embodiment of the invention, after the material is all got damp again, close moisture regain part and drum-type damping machine it is each
Spray assembly is comprised the following steps:
When there is no material in material detection device detects funnel, the spray assembly closed immediately on humidification funnel;
Moisture regain is closed after postponing the t3 times to shake the spray assembly of groove;
Spray assembly after postponing the t4 times again on closed drum formula damping machine;
Wherein, t3 is that material shakes groove in first time of jet pipe of Flow of Goods and Materials direction, t4 from humidification funnel arrival moisture regain
For material shakes the time of the first jet pipe arrival drum-type damping machine charging cover of groove from getting damp again.
In an alternate embodiment of the invention, material moisture regain method also includes step:
The moisture content of the material of detection material conditioning device output, if moisture content is less than the first preset value, increases sprinkling
The applied amount of the moisture regain medium in component;When moisture content is higher than the second preset value, the moisture regain medium for reducing spray assembly is applied
Dosage.
Based on above-mentioned technical proposal, the embodiment of the present invention can at least produce following technique effect:
The material conditioning device that above-mentioned technical proposal is provided, including cooling zone, moisture regain part and drum-type damping machine are sequentially
Connection, expanded cut tobacco sequentially carries out substep moisture regain, and expansion cigarette after being cooled down through cooling zone by the part that gets damp again, drum-type damping machine
When by each moisture regain step, interval applies moisture regain medium, the moisture regain that apply can so to greatest extent each step to silk
Medium is fully absorbed into inside pipe tobacco, substantially increases the control accuracy of expanded cut tobacco moisture content so that expanded cut tobacco is returned
Moisture content is more uniform after tide.
Brief description of the drawings
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the application, this hair
Bright schematic description and description does not constitute inappropriate limitation of the present invention for explaining the present invention.In the accompanying drawings:
Fig. 1 is the conditioning device structural representation of expanded cut tobacco in the prior art;
Fig. 2 is the roller A '-A ' section enlarged diagrams of drum-type damping machine in the prior art;
The material conditioning device structural representation that Fig. 3 is provided for one embodiment of the invention;
Fig. 4 is the A-A profiles of humidification funnel in Fig. 3;
Fig. 5 is the groove overlooking the structure diagram of shaking that got damp again in Fig. 3;
The material moisture regain method flow schematic diagram that Fig. 6 is provided for another embodiment of the present invention.
Reference:
1st, cooling zone;2nd, get damp again part;3rd, drum-type damping machine;4th, spray assembly;5th, the first control valve;6th, the second control
Valve;7th, manual modulation valve;8th, feed hopper;9th, Moisture Meter;10th, discharge the groove that shakes;21st, funnel is humidified;22nd, get damp again the groove that shakes;31st, roll
Cylinder;32nd, charging cover;33rd, discharging cover;41st, jet pipe;42nd, nozzle;211st, funnel;212nd, material detection device;213rd, front side;
214th, rear side;221st, cell body;222nd, deflector;223rd, baffle plate;101st, cooling zone;102nd, feed hopper;103rd, leading portion;104th, in
Section;105th, back segment;106th, moisture discharge device;107th, discharging cover;108th, discharge the groove that shakes;109th, drum-type damping machine;110th, roller;
111st, top nozzle;112nd, expanded cut tobacco;113rd, flight;114th, inwall;115th, lower nozzle;116th, support.
Specific embodiment
The technical scheme that the present invention is provided is illustrated in more detail with reference to Fig. 3~Fig. 6.
Referring to Fig. 3, one embodiment of the invention provides a kind of material conditioning device, and it includes cooling zone 1, moisture regain part 2 and
Drum-type damping machine 3.Cooling zone 1, moisture regain part 2 and drum-type damping machine 3 are adjacent successively.Wherein, get damp again part 2 and drum-type
Damping machine 3 is designed with the spray assembly 4 for being got damp again to material.
Material can be the materials such as expanded cut tobacco.In the present embodiment, material is for as a example by expanded cut tobacco.Expanded cut tobacco is through cooling
Sequentially by the part 2 that gets damp again (humidification funnel 21 specifically being may include in the present embodiment, get damp again the groove 22 that shakes), drum-type after the cooling of band 1
Damping machine 3 carries out substep moisture regain, the expanded cut tobacco after moisture regain through discharging shake groove 10 feeding next process.
Spray assembly 4 has multiple structural forms, can use jet pipe 41 and nozzle 42 structure type or other can be with shape
Into the structure of atomization moisture regain medium.Moisture regain part 2 and the respective structure of spray assembly 4 of drum-type damping machine 3 may be the same or different;
The shake structure of spray assembly 4 of groove 22 of humidification funnel 21 included by moisture regain part 2 and getting damp again may be the same or different.
Above-mentioned technical proposal, moisture regain part 2 and drum-type damping machine 3 can get damp again to material, and the moisture regain of expanded cut tobacco can
Realized with by multiple structures, such as expanded cut tobacco needs moisture regain 8%, wherein moisture regain part 2 realizes moisture regain 6%, drum-type is returned
Damp machine 3 realizes moisture regain 2%.So got damp again using multiple part substeps, can be effectively improved in the prior art only with a moisture regain
The phenomenon such as moisture regain effect is bad caused by structure, material water ratio uniformity is poor, improves the material water ratio that moisture regain is obtained
Uniformity.
Further, referring to Fig. 3, head and the tail are connected successively for cooling zone 1, moisture regain part 2 and drum-type damping machine 3.Head and the tail phase
It refers to that the afterbody of cooling zone 1 is contacted with the stem of moisture regain part 2 to connect, the stem of afterbody and the drum-type damping machine 3 of the part 2 that gets damp again
Contact, is not in larger drop in such material moving process substantially, does not result in material and is broken because falling, damaged.
The specific constructive form of moisture regain part 2 is described below.
Referring to Fig. 4, moisture regain part 2 includes humidification funnel 21, and the one end for humidifying funnel 21 is connected with cooling zone 1, humidification leakage
The other end of bucket 21 is connected with drum-type damping machine 3.Humidification funnel 21 include funnel 211 and spray assembly 4, spray assembly 4 to
The inner chamber of funnel 211 injection moisture regain medium.
Funnel 211 has the inner chamber of accommodating material, and to the inner chamber of funnel 211 injection moisture regain medium, get damp again spray assembly 4 medium
Can be water or steam.
Referring to Fig. 4, two or more spray assemblies 4 are provided with along Flow of Goods and Materials direction in funnel 211.It is specific next
Say, in the present embodiment, the front side 213 of funnel 211 and rear side 214 are respectively provided with a spray assembly 4.The part of each spray assembly 4
Pipeline can be shared or individually set, and sharing can simplify material conditioning device structural complexity.
The independent control of each spray assembly 4 in funnel, each other without interruption;In the present embodiment, also can be by two sprinklings
Component 4 is controlled together, and two spray assemblies 4 are turned on and off simultaneously.
It should be noted that on the premise of multiple parts of material conditioning device all have spray assembly 4, only can will
Each spray assembly 4 on which part part is set to independent control, also can be both configured to can independent control by all of.
Each spray assembly 4 can independent control, be conducive to accurately adjusting the open and close of each spray assembly 4 according to moisture regain parameter request
State.
Further, spray assembly 4 to the direction of the inner chamber of funnel 211 injection moisture regain medium towards material in funnel 211
Flow direction is obliquely.Angle obliquely can be different because the movement velocity of material is different, also can because material variety difference without
Together.
Further, the range of the moisture regain medium of the spray assembly 4 of humidification funnel 21 and/or the size of projected area can
Adjust.The setting requirements of different moisture regain parameters can so be met.
Referring to Fig. 3, humidification funnel 21 also includes material detection device 212, and material detection device 212 is used to detect in funnel
Whether portion has material.Can be according to the unlatching of spray assembly 4 in the testing result of material detection device 212 control humidification funnel 21
Or close.
For ease of realizing the control according to the testing result of material detection device 212 to spray assembly 4 in humidification funnel 21,
Humidification funnel 21 also includes controller (not shown), and controller is electrically connected with material detection device 212.Controller is used in thing
Material detection means 212 opens spray assembly 4 after detecting material.Spray in material conditioning device humidification funnel 21 can so be realized
Spill the automatic opening or closing of component 4.
Referring to Fig. 3 and Fig. 5, in order to further realize substep moisture regain, moisture regain part 2 also shakes groove 22 including moisture regain.Humidification leakage
Shake one end of groove 22 of the other end of bucket 21 and moisture regain is connected, and the shake other end of groove 22 of getting damp again is connected with drum-type damping machine 3.Moisture regain
The groove 22 that shakes includes cell body 221 and spray assembly 4, and spray assembly 4 is to the direction of the inner chamber of cell body 221 injection moisture regain medium towards cell body
The flow direction of material is obliquely in 221.
After said structure, expanded cut tobacco passes sequentially through cooling zone 1, humidification funnel 21, get damp again the groove 22, drum-type time that shakes
Damp machine 3.Wherein, all got damp again in groove 22, drum-type damping machine 3 are shaken in humidification funnel 21, moisture regain, and then realized substep and returned
Tide.
The actual moisture regain operation of expanded cut tobacco can be carried out in the following manner:
First, pre- moisture regain is carried out to expanded cut tobacco by humidifying funnel 21, improves moisture content about 0.8%~1.2%, made swollen
Swollen pipe tobacco eases back, and improves resist processing and reduces and make broken when sliding.
Secondly, the groove 22 that shaken by getting damp again makes the moisture content of expanded cut tobacco improve 2%~4%, further improves its moisture content
With resist processing.
Finally, the moisture content for making expanded cut tobacco by drum-type damping machine 3 improves 2%~3% or so, makes expanded cut tobacco
Moisture content reaches technological requirement.
The mode of above-mentioned substep moisture regain, the moisture regain medium for greatest extent applying each step is fully absorbed into pipe tobacco
Inside, reduces process pipe tobacco and makes broken and viscous barrel amount, it is to avoid because disposable amount of water is too big and caused by expanded cut tobacco wither
Contracting and the uneven situation of moisture content, improve the water ratio uniformity and physical quality of expanded cut tobacco.
Referring to Fig. 5, the base plate of cell body 221 can set deflector 222, and deflector 222 is used to cause that the material in cell body 221 to be put down
Paving.Deflector 222 can change distribution of the material in the width of cell body 221 so that the material in cell body 221 is tried one's best and is laid in
Bottom land.
Referring to Fig. 3, the base plate of cell body 221 also can be set baffle plate 223, and baffle plate 223 is used to cause that the material in cell body 221 is turned over
Turn.The material shaken in groove 22 that can so cause to get damp again more uniformly is got damp again.
Alternatively, moisture regain shake groove 22 spray assembly 4 quantity at least two, spray assembly 4 along logistics flow direction point
It is casually arranged with and puts.The shake distance of the spray assembly 4 on material moving direction of groove 22 of moisture regain can so cause thing more than 500mm
The water that material as far as possible sprays a upper spray assembly 4 is sprayed by next spray assembly 4 again after all absorbing.
Alternatively, moisture regain shake groove 22 spray assembly 4 moisture regain medium range and/or projected area size adjustable.
The alternative construction of drum-type damping machine 3 is described below.
Referring to Fig. 3, drum-type damping machine 3 includes roller 31, charging cover 32 and discharging cover 33.Charging cover 32 and discharging cover
33 two ends for being respectively arranged on roller 31.Wherein, charging cover 32 is provided with spray assembly 4.
Said structure, eliminates the water injector set on roller 31, only installs spray assembly 4 on charging cover 32, keeps away
Exempt from the bridging situation of water injector and its mounting bracket on roller 31, and avoid the top nozzle 111 and lower nozzle of water injector
The 115 ejection medium zone of intersection is dripped and produces the phenomenon of wet mass cigarette, removes the discharge that humidity discharging system reduces energy, moisture and pipe tobacco
Loss so that process gas flow is more stablized in roller 31;In addition, after cancelling the water injector on roller 31, can be by roller 31
Length foreshortens to 3 meters or shorter by original 5 meters, reduces the material time of rolling and frequency in roller 31, reduces pipe tobacco and makes
It is broken.
Alternatively, the spray angle for being installed on the spray assembly 4 of charging cover 32 is adjustable.Different moisture regain can so be met
Parameter setting requirement.
The alternative construction of the spray assembly 4 of moisture regain part 2 and drum-type damping machine 3 is described below.Referring to Fig. 4, water spray group
Part can use following structures:Spray assembly 4 includes jet pipe 41 and nozzle 42, and nozzle 42 is connected with jet pipe 41.
To expand projected area, every jet pipe 41 is provided with two or more nozzles 42, and need to ensure each nozzle
The inlet zone of the moisture regain medium between 42 is not overlapped.
For ease of controlling the injection action of spray assembly 4, spray assembly 4 is provided with the first control valve 5 and/or the second control valve
6, every jet pipe 41 is all provided with the first control valve 5 and the second control valve 6 side by side.Branch road and the second control where first control valve 5
Branch road where valve processed 6 is used to be passed through different moisture regain media.The first control control independent control of valve 6 of valve 5 and second.
Such as, the first control valve 5 place branch road is used to be passed through running water, and the second control valve 6 place branch road is used to be passed through steaming
Vapour.Judged using steam or water as moisture regain medium according to parameters such as temperature of charge.Certainly, in some cases, also can be simultaneously
Using steam and water as moisture regain medium.
Alternatively, the first control control independent control of valve 6 of valve 5 and second.When control valve 5 using first, when use
Second controls valve 6 by parameter determinations such as the temperature of material.
Referring to Fig. 5, spray assembly 4 is additionally provided with manual modulation valve 7, and manual modulation valve 7 is used to control the cut-off of jet pipe 41, leads to
Disconnected and Flow-rate adjustment.
It should be noted that manual modulation valve 7 can be only moisture regain part 2 and the part sprinkling group of drum-type damping machine 3
Part 4 is set, such as in the present embodiment, can only for the spray assembly 4 of drum-type damping machine 3 sets manual modulation valve 7;Moisture regain portion
The spray assembly 4 of part 2 is not provided with manual modulation valve 7.Or, set jointly on the main line of multiple spray assemblies 4 of the part 2 that gets damp again
Put a manual modulation valve 7.
The material conditioning device that above-mentioned technical proposal is provided, it is possible to increase the resist processing of expanded cut tobacco, reduces expansion cigarette
Silk makes broken and viscous barrel amount, and the physical quality for improving expanded cut tobacco.
The specific embodiment of material conditioning device is described below.
The concrete structure of humidification funnel 21 is introduced first.
Referring to Fig. 3 and Fig. 4, humidification funnel 21 includes funnel 211, spray assembly 4 and material detection device 212.Sprinkling group
Part 4 is main to be made up of jet pipe 41, nozzle 42, the control control valve 6 of valve 5 and second of manual modulation valve 7, first, and nozzle 42 is arranged on
On jet pipe 41,2 or more than 2 are averagely arranged in the front side 213 of funnel and rear side 214, and it is oblique towards flowing to for material
Under.
Further, spray assembly 4 is increased on humidification funnel 21, when material detection device 212 detects material
During material signal, the first control control valve 6 of valve 5 and/or second is opened, and the expanded cut tobacco of the tissue looseness by funnel is carried out pre-
Moisture regain, improves its moisture content, reduce expanded cut tobacco from cooling zone 1 be slipped to next process during make broken.The He of front side 213
The jet pipe 41 of rear side 214 averagely arrangement 2 or 2 is with top nozzle 42, it is ensured that can by each section expanded cut tobacco of funnel
It is sprayed onto moisture regain medium.The direction of nozzle 42 towards material flow direction obliquely, it is to avoid the nozzle 42 in production or cleaning process
The pipe tobacco powder fallen from eminence is blocked, the flow of the medium that manually got damp again in the manual adjustment jet pipe 41 of regulating valve 7.
Moisture regain is described below to shake the optional concrete structure of groove 22.
Referring to Fig. 3 and Fig. 5, moisture regain shakes groove 22 mainly by cell body 221, deflector 222, baffle plate 223 and the structure of spray assembly 4
Into.Spray assembly 4 is main to be made up of jet pipe 41, nozzle 42, the control control valve 6 of valve 5 and second of manual modulation valve 7, first.Jet pipe
41 are arranged on the top of cell body 221, and are horizontally mounted perpendicular to flow direction of material, the distance between jet pipe 41 should set 500mm or
More than, nozzle 42 is arranged on jet pipe 41, and every jet pipe 41 installs 2 or 2 with top nozzle 42, and the direction of nozzle 42 is towards thing
The flow direction of material is set obliquely.
In the improved technical scheme, the shake every jet pipe 41 of groove 22 of moisture regain can improve the moisture content of expanded cut tobacco
0.8%~1.2%, the maximum moisture content improved according to needed for expanded cut tobacco sets the corresponding quantity of jet pipe 41.Every jet pipe 41
The distance between be set to 500mm or more, it is swollen that the moisture regain medium for applying each jet pipe 41 has time enough to be absorbed to
The inside of swollen pipe tobacco, makes expanded cut tobacco equably be made thinner on the cross section of cell body 221 and comes by deflector 222, improves and adds
Wetted surface area, makes material complete tumbling action in course of conveying on cell body 221 by baffle plate 223, makes upper and lower in cell body 221
Portion's expanded cut tobacco can obtain uniform humidification moisture regain, further improve the uniformity of expanded cut tobacco moisture content, the direction court of nozzle 42
The flow direction for material is set obliquely, is conducive to the material for promoting low-density loose smoothly to be advanced in cell body 221, manually
The flow of moisture regain medium in the manual adjustment jet pipe 41 of regulating valve 7.
The concrete structure of drum-type damping machine 3 is described below.
Referring to Fig. 3, further, drum-type damping machine 3 is made up of roller 31, charging cover 32, discharging cover 33 and nozzle 42,
Nozzle 42 is arranged on the charging cover 32 of roller 31, and spray angle is adjustable in roller 31.
In the improved technical scheme, shaken after the substep of groove 22 gets damp again by humidifying funnel 21, moisture regain, drum-type damping machine
The task of 3 raising expanded cut tobacco moisture content is down to 2%~3% or so by original 5%~8%, uses a nozzle 42 instead to swollen
Swollen pipe tobacco carries out humidification moisture regain, controls to carry out closed-loop control to the moisture content of expanded cut tobacco by the rate-of flow of the nozzle 42,
Further amendment, balanced and a small amount of effect for improving expanded cut tobacco moisture content are primarily served, the control of expanded cut tobacco moisture content is improved
Precision processed.Simultaneously because humidification amount is reduced, humidity is smaller in roller 31, and the moisture regain medium that nozzle 42 applies all is inhaled by pipe tobacco
Receive, it is to avoid the viscous barrel of expanded cut tobacco and produce wet mass cigarette, improve product quality and reducing is wasted, and the spray angle of nozzle 42 exists
It is adjustable in roller 31, moisture regain medium is more accurately applied on expanded cut tobacco.
Referring to Fig. 5, the shake spray assembly 4 of groove 22 of moisture regain main is controlled by jet pipe 41, nozzle 42, manual modulation valve 7, first
The control valve 6 of valve 5 and second is constituted, and is preferably provided with 4 jet pipes 41 i.e.:First jet pipe, 41, second jet pipe 41, the 3rd jet pipe
41st, the 4th jet pipe 41, jet pipe 41 is arranged on the top of cell body 221, and is horizontally mounted perpendicular to flow direction of material, between jet pipe 41
Distance 500mm or more should be set, nozzle 42 is arranged on jet pipe 41, and every jet pipe 41 installs 2 or 2 with top nozzle
42, the direction of nozzle 42 is to be set obliquely towards the flow direction of material.The every humidifying capacity of jet pipe 41 is 0.8%~1.2%.
In the preferred technical scheme, the every design humidifying capacity of jet pipe 41 is 0.8%~1.2%, then get damp again the groove that shakes
22 maximum humidifying capacity is 4.8%, and humidification funnel 21 and drum-type damping machine 3 are coordinated by opening the different quantity of jet pipe 41
Substep moisture regain, can preferably meet expanded cut tobacco improve 5%~8% moisture content technological requirement, improve expanded cut tobacco return
The precision and uniformity of damp moisture content.
Further, the first control control independent control of valve 6 of valve 5, second on every jet pipe 41, opens respectively as needed
Open or close.Switch on every jet pipe 41 is independently controlled, can be aqueous according to needed for expanded cut tobacco improves technological requirement
Rate, opens the quantity of jet pipe 41, improves the expanded cut tobacco moisture regain degree of accuracy, and determine nozzle according to the supplied materials temperature of expanded cut tobacco
The moisture regain medium applied in 42, it is ensured that the moisture absorption moisture regain effect of expanded cut tobacco.
Preferably, baffle plate 223 is installed on the base plate of the cell body 221 immediately below the 3rd, left side jet pipe 41 in Figure 5.
In the preferred technical scheme, allow expanded cut tobacco moisture regain shake groove 22 middle section position complete tumbling action, make
The humidification amount of the top and the bottom expanded cut tobacco in cell body 221 substantially close to, improve process expanded cut tobacco moisture content it is uniform
Property.
Further, humidification funnel 21 and moisture regain shake groove 22 nozzle 42 moisture regain medium range and projected area size
It is adjustable.
In the improved technical scheme, by adjusting nozzle 42, the atomizing effect and projected area of moisture regain medium are improved,
Make any by humidifying funnel 21 and the shake expanded cut tobacco of groove 22 of moisture regain can equably be sprayed onto moisture regain medium, it is ensured that expansion cigarette
Silk moisture regain is more uniform, improves crudy.
The resurgence process of expanded cut tobacco is described below.After expanded cut tobacco is cooled down through cooling zone 1, first by humidifying funnel 21
Pre- moisture regain is carried out to expanded cut tobacco, moisture content about 0.8%~1.2% is improved, is sprayed by the manual adjustment of manual modulation valve in Fig. 47
The flow of moisture regain medium, makes expanded cut tobacco ease back in pipe 41, improves resist processing and reduces and make broken when sliding.Secondly by return
The tide groove 22 that shakes makes the moisture content of expanded cut tobacco improve 2%~4%, and manually moisture regain is situated between in the manual adjustment jet pipe 41 of regulating valve 7
The flow of matter, further improves its moisture content and resist processing.Finally by the closed-loop control expanded cut tobacco of drum-type damping machine 3
Moisture content, improve moisture content 2%~3% or so, the moisture content of expanded cut tobacco is reached technological requirement, this substep moisture regain
Mode, the moisture regain medium for greatest extent applying each step is fully absorbed into inside expanded cut tobacco, reduces process
Pipe tobacco makes precision and uniformity broken and that improve moisture content, it is to avoid because disposable amount of water is too big and caused by expanded cut tobacco wither
Contracting, viscous barrel and wet mass cigarette, improve the physical quality of expanded cut tobacco.
For pipe tobacco makes broken in reducing process, pipe tobacco resist processing and effective rate of utilization are improved, as shown in figure 3, adding
Humidification device is increased on wet funnel 21, the average arrangement 2 or more than 2 on the jet pipe of the front side 213 of funnel and rear side 214
Nozzle 42, it is ensured that moisture regain medium can be sprayed onto by each section expanded cut tobacco of funnel 211, and ensure the spray of each nozzle
Region is spilt not overlap.When material detection device 212 detects material supplied materials signal, the first control valve 5 (or the second control
Valve 6 processed) to open, the expanded cut tobacco to the tissue looseness by funnel carries out pre- moisture regain, improves its moisture content, reduces expanded cut tobacco
It is slipped to moisture regain and shakes from cooling zone 1 and make broken during groove 22.
Further, the shake humidifying capacity of every jet pipe 41 of the conditioning device of groove 22 of humidification funnel 21 and moisture regain is
0.8%~1.2%, and the humidifying capacity of drum-type damping machine 3 only needs 2%~3%, so enters roller 31 in expanded cut tobacco
Preceding moisture content is about 10%~11%, and moisture content is higher, with stronger resist processing, can effectively reduce expanded cut tobacco in rolling
Cartridge type damping machine 3 inner-spiral type roll procedure makes broken.
For the inflated pipe tobacco of the moisture regain medium for ensuring each applying is fully absorbed, the uniformity of expanded cut tobacco moisture content is improved
And accuracy, improve product quality and the viscous barrel amount of material is reduced, as shown in Fig. 3, Fig. 4, Fig. 5, humidification funnel 21, moisture regain shake groove
22 every jet pipe 41 and the nozzle 42 of drum-type damping machine 3 are more than or equal to 500mm in the distance on flow direction of material so that
The moisture regain medium that front nozzle 42 applies applies moisture regain medium again after being fully absorbed by expanded cut tobacco, it is to avoid the moisture regain of applying is situated between
The moisture regain rate-of flow that matter absorption applies in equipment and in roller 31 causes the viscous barrel amount of pipe tobacco greatly greatly and wet mass cigarette is more
Situation so that the stability of improve product quality.
Further, as shown in Figure 3, Figure 4, carry out bilateral in the front side 213 of humidification funnel 21 and rear side 214 and apply moisture regain
Medium, allows as far as possible many pipe tobaccos to be sprayed onto moisture regain medium, and deflector 222 and baffle plate are set on the cell body 221 that groove 22 is shaken in moisture regain
223, material is equably made thinner on the cross section of cell body 221 by deflector 222 and come, humidification surface area is improved, pass through
Baffle plate 223 makes material that tumbling action is completed in course of conveying on cell body 221, under baffle plate 223 is arranged on the 3rd jet pipe 41 just
On the base plate of the cell body 221 of side, the humidifier meeting of the time such as obtain the top and the bottom expanded cut tobacco in cell body 221 is further carried
The uniformity of high material moisture content.
Further, as shown in figure 5, the first control control valve of valve 5, second got damp again on the every jet pipe 41 shaken on groove 22
6 independent controls, open or close respectively as needed, can open jet pipe according to the moisture content needed for expanded cut tobacco raising technological requirement
41 quantity, improves the expanded cut tobacco moisture regain degree of accuracy.
Further, as shown in figure 3, the spray angle of nozzle 42 is adjustable in roller 31, make moisture regain medium more accurate
Be applied on expanded cut tobacco, in addition, the moisture regain rate-of flow of the jet pipe 41 of humidification funnel 21 is set to quantitative, moisture regain is shaken groove 22
The moisture regain rate-of flow of jet pipe 41 is set to quantify, and the moisture regain rate-of flow of the nozzle 42 of drum-type damping machine 3 is set to variable, favorably
In the stabilization for keeping nozzle 42 to apply the flow, atomizing effect and jet length of moisture regain medium.
Above-mentioned material conditioning device, by the way of substep gets damp again, the moisture regain medium for greatest extent applying each step
Fully it is absorbed into inside pipe tobacco, reduces process pipe tobacco and make broken and viscous barrel amount, it is to avoid because disposable amount of water is too big
And the expanded cut tobacco atrophy that causes and the uneven situation of moisture content, improve the water ratio uniformity and physics matter of expanded cut tobacco
Amount.
Referring to Fig. 6, another embodiment of the present invention provides a kind of material moisture regain method, comprises the following steps:
Step S10, the moisture content scope [the first preset value, the second preset value] according to material after the moisture regain of technological requirement,
Determining material needs the moisture content for improving to set the moisture regain parameter of substep moisture regain each operation.
Moisture content should be more than or equal to the first preset value, and moisture content should be less than or equal to the second preset value.First
Preset value, the concrete numerical value of the second preset value determine according to the species and technological requirement of material.
Step S20, according to the material of technological requirement be humidified ratio, it is determined that moisture regain part 2 and each blowing of drum-type damping machine 3
Spill the opening of component 4.
Whether the opening of spray assembly 4 refers to open the first control control valve 6 of valve 5, second on spray assembly 4
Or/and manual modulation valve 7.
Above-mentioned step S20 is specifically included:
When having material in the humidification funnel 21 that material detection device 212 detects moisture regain part 2, humidification leakage is opened immediately
Spray assembly 4 on bucket 21.
Moisture regain is opened after postponing the t1 times to shake the spray assembly 4 of groove 22.Drum-type damping machine 3 is opened after postponing the t2 times again
On spray assembly 4.
Wherein, t1 is the time of the feed hopper 8 that material reaches drum-type damping machine 3 from humidification funnel 21, t2 be material from
Feed hopper 8 reaches the time of discharging cover 33.
Alternatively, drum-type damping machine 3 increases material water ratio 2%~3%, specifically such as 2%, 2.1%, 2.2%,
2.4%th, 2.5%, 2.7%, 2.8%, 2.9%, 3% etc..
Alternatively, moisture regain part 2 increases material water ratio 3%~5%, specifically such as 3.1%, 3.2%, 3.3%,
3.5%th, 4%, 4.2%, 4.5%, 5% etc..
Further, the moisture regain of moisture regain part 2 groove 22 that shakes increases material water ratio 2%~4%, specifically such as 2%,
2.1%th, 2.4%, 2.5%, 3%, 3.1%, 3.2%, 4% etc..
Further, the humidification funnel 21 of moisture regain part 2 increases material water ratio 0.8%~1.2%, is such as specifically
0.8%th, 0.95%, 1%, 1.1%, 1.2% etc..
Further, the moisture regain rate-of flow of humidification funnel 21 is set to quantitative.
Further, moisture regain shake groove 22 moisture regain rate-of flow be set to it is quantitative.
Further, the moisture regain rate-of flow of drum-type damping machine 3 is set to variable.
It is further comprising the steps of in the present embodiment:
The temperature of the material of step S30, measurement from cooling zone 1 out.
Step S30 can be located at after step S20.Specifically can be using hand-held temperature instrument hand dipping from cooling zone 1
The temperature of material out.Certainly, other survey tools can also be used.
Step S40, the moisture regain medium determined according to the temperature of material in moisture regain part 2, when temperature of charge is more than 50 DEG C
Normal-temperature water or hot water can be used;Can apply normal-temperature water using steam or with steam ejection when temperature of charge is less than 50 DEG C.
In the present embodiment, material moisture regain method is further comprising the steps of:
After step S50, material are all got damp again, each spray assembly 4 of moisture regain part 2 and drum-type damping machine 3 is closed.
Specifically, above-mentioned step S50 includes:There is no material when material detection device 212 is detected in funnel 211
When, the spray assembly 4 closed immediately on humidification funnel 21.
Moisture regain is closed after postponing the t3 times to shake the spray assembly 4 of groove 22.
Spray assembly 4 after postponing the t4 times again on closed drum formula damping machine 3.
Wherein, t3 be material from humidification funnel 21 reach moisture regain shake groove 22 first, Flow of Goods and Materials direction jet pipe 41 when
Between, t4 is material reaches the time that drum-type damping machine 3 feeds cover 32 from shake first jet pipe 41 of groove 22 of moisture regain.
In the present embodiment, material moisture regain method also includes following detection:Detect containing for the material that material conditioning device is exported
Water rate, if moisture content is less than the first preset value, increases the applying of the moisture regain medium on drum-type damping machine 3 in spray assembly 4
Amount;When moisture content is higher than the second preset value, the applied amount of the moisture regain medium of spray assembly 4 on drum-type damping machine 3 is reduced.Need
It is noted that in the present embodiment, to increase/reduce the applied amount of the moisture regain medium on drum-type damping machine 3 in spray assembly 4
As a example by, can so make material water ratio changes fast reaction to the detection means of material water ratio after discharging cover 33, keeps away
Exempt from moisture content feedback delayed.But not limited to this.
In the present embodiment, following moisture regain media can be normal-temperature water, hot water, steam or steam water interface, and material can be swollen
Swollen pipe tobacco.
Specifically can using discharging shake on groove 10 the real-time detection material conditioning device of Moisture Meter 9 output material it is aqueous
Rate.
By above-mentioned detecting step, closed-loop control, optimization moisture regain effect can be carried out to the moisture content of material.
Above-mentioned material moisture regain method, it is possible to increase the resist processing of expanded cut tobacco, reduces expanded cut tobacco and makes broken and viscous barrel
Amount, and improve the physical quality of expanded cut tobacco.
An instantiation of material moisture regain method is described below.
Expanded cut tobacco moisture regain method, comprises the following steps:
Moisture content scope [the first preset value, the second preset value] according to expanded cut tobacco after the moisture regain of technological requirement, it is determined that
Expanded cut tobacco needs to improve moisture regain parameter of how many moisture content to set substep moisture regain each operation, it is preferable that humidification funnel 21 increases
Plus expanded cut tobacco moisture content 0.8%~1.2%, get damp again the increase expanded cut tobacco of groove 22 moisture content 2%~4%, drum-type moisture regain of shaking
Machine 3 increases expanded cut tobacco moisture content 2%~3%.
Moisture content scope [the first preset value, the second preset value], refers to that moisture content is more than or equal to the first preset value, and
Moisture content is less than or equal to the second preset value.
Expanded cut tobacco humidification ratio according to technological requirement, calculates moisture regain and shakes the humidification requirements of groove 22, it is determined that opening moisture regain
Shake the quantity of jet pipe 41 on groove 22:When needing humidification 0.8%~1.2%, first jet pipe 41 is opened, close second jet pipe
41st, on the 3rd jet pipe 41, the 4th jet pipe 41 manual modulation valve 7, it is necessary to be humidified 1.6%~2.4% when, open first
Jet pipe 41 and the 3rd jet pipe 41, the manual modulation valve 7 closed on second jet pipe 41, the 4th jet pipe 41 is, it is necessary to be humidified
When 2.4%~3.6%, first jet pipe, 41, second jet pipe 41 and the 3rd jet pipe 41 are opened, closed on the 4th jet pipe 41
Manual modulation valve 7,4 standard-sized sheets of the manual modulation valve of jet pipe 41 7 of remaining situation.
In the basic technical scheme, the moisture regain medium for greatest extent applying each step is fully absorbed into cigarette
Silk is internal, reduces process pipe tobacco and makes broken and viscous barrel, it is to avoid because disposable amount of water is too big and caused by expanded cut tobacco wither
Contracting and viscous barrel, improve the water ratio uniformity and physical quality of expanded cut tobacco.Expanded cut tobacco humidification according to technological requirement
Ratio demand, it is settable to open moisture regain and shake 1,2,3 or 4 jet pipe 41 on groove 22, it is more than when needing to change humidification ratio
During equal to 0.8%, realized by increasing or decreasing the quantity of jet pipe 41,
When needing to change humidification ratio less than 0.8%, moisture regain rate-of flow is automatically adjusted by drum-type damping machine 3
To realize, it is to avoid moisture regain rate-of flow changes excessive and influences atomizing effect and jet length, closes the jet pipe 41 without opening
On manual modulation valve 7 avoid opening by mistake the first control control valve 6 of valve 5 and/or second opened on correspondence jet pipe 41.
In the improved technical scheme, humidification funnel 21 increase the moisture content of expanded cut tobacco as needed 0.8%~
Set in the range of 1.2%, realized by manual modulation valve 7 on adjustable jet tube 41.
Moisture regain shake groove 22 increase expanded cut tobacco moisture content as needed in the range of 2%~4% set, by adjust spray
Manual modulation valve 7 is realized on pipe 41, and manual modulation valve 7 no longer adjusts its aperture in process of production after having debugged aperture, have
Beneficial to the stabilization for keeping moisture regain rate-of flow in nozzle 42, the atomizing effect of moisture regain medium and the stability of jet length are improved.
The moisture content of the regulation expanded cut tobacco of drum-type damping machine 3 is by automatically adjusting the water automatic valve before nozzle 42
The aperture of (first control valve 5 or second control valve 6) realizes, expansion that the Moisture Meter 9 shaken on groove 10 according to discharging is gathered
The aperture of moisture content of cut tobaccos feedback control water automatic valve (the first control control of valve 5 or second valve 6), the moisture regain in nozzle 42 is situated between
The value of feedback timely adjustment that mass flow amount is gathered according to Moisture Meter 9, makes the moisture content of expanded cut tobacco reach technological requirement.
Further, the temperature of the expanded cut tobacco with hand-held temperature instrument hand dipping from cooling zone 1 out, according to being surveyed
The temperature of expanded cut tobacco determine humidification funnel 21, moisture regain shake groove 22, drum-type damping machine 3 nozzle 42 in moisture regain medium, when
Temperature of charge can use normal-temperature water or hot water when being more than 50 DEG C;When temperature of charge be less than 50 DEG C when can using steam or with steaming
Vapour injection applies normal-temperature water.
In the improved technical scheme, the moisture regain medium in nozzle 42 determines to use conjunction according to the temperature of expanded cut tobacco
Suitable moisture regain medium, normal-temperature water or hot water can be used when expanded cut tobacco temperature is higher, prevent expanded cut tobacco temperature too high;When
Pipe tobacco temperature can be mixed when relatively low using steam or steam, prevent expanded cut tobacco temperature too low, make expanded cut tobacco be maintained at compared with
Good moisture regain temperature (usually 45 ± 5 DEG C or so), it is ensured that it has preferable moisture absorption moisture regain effect, it is to avoid the moisture regain medium of applying
Absorption causes the viscous wall of pipe tobacco and wet mass cigarette to produce on device, further improve product quality.
Preferably, the control method that automatic valve is opened/stopped on conditioning device jet pipe 41 is:When photoelectric probe is detected with material
During signal, the first control control valve 6 of valve 5 or/and second on humidification funnel 21 is opened immediately, moisture regain is opened after postponing the t1 times
Shaken the first control control valve 6 of valve 5 or/and second of groove 22, then the first control on drum-type damping machine 3 is opened after postponing the t2 times
Valve processed 5 or/and second controls valve 6;When photoelectric probe is detected without material signal, the first control closed immediately on humidification funnel 21
Valve processed 5 or/and second control valve 6, postpone the t3 times after close moisture regain shake groove 22 first control valve 5 or/and second control valve
6, then the first control control valve 6 of valve 5 or/and second after postponing the t4 times on closed drum formula damping machine 3.T1 is expanded cut tobacco
The time of feed hopper 8 is reached from humidification funnel 21, t2 is the time that expanded cut tobacco reaches discharging cover 33 from feed hopper 8, and t3 is swollen
Swollen pipe tobacco reaches moisture regain and shakes first time of jet pipe 41 of groove 22 from humidification funnel 21, and t4 is expanded cut tobacco to shake groove 22 from moisture regain
First jet pipe 41 reach charging cover 32 time.
In the preferred technical scheme, by photoelectric probe control conditioning device each jet pipe 41 on valve open or
Close, and the time delay for opening or closing of valve on different jet pipes 41 is set, realization carries out essence according to the supplied materials time of expanded cut tobacco
Quasi- moisture regain.Because the flow of material head/in production or material tail is smaller, it is to avoid material head/or the transition moisture regain of material tail, and avoid each position
The supplied materials of nozzle 42 after do not have to apply moisture regain medium and causing be not reaching to moisture regain requirement or fracture after there is no expanded cut tobacco mistake
Because equipment ponding produces wet mass cigarette, the stagnant cigarette of water and expanded cut tobacco when moisture regain medium being applied into equipment during material and supplied materials again is caused
The situation in equipment is bonded at, product moisture regain quality is improved.
Further, moisture regain method also includes step:
The closed-loop control of expanded cut tobacco moisture content, by being arranged on the detection expansion in good time of Moisture Meter 9 that discharging is shaken on groove 10
The moisture content of pipe tobacco, when moisture content is less than the first preset value, the moisture regain medium for increasing drum-type damping machine 3 top nozzle 42 is applied
Dosage;When moisture content is higher than the second preset value, the applied amount of the moisture regain medium of the top nozzle 42 of drum-type damping machine 3 is reduced.
In the preferred technical scheme, the moisture content of expanded cut tobacco and aqueous with technological requirement after detecting moisture regain
Rate preset range value compares, and when lower limit first preset value of the moisture content less than preset range value, reduces on drum-type damping machine 3
The applied amount of moisture regain medium in nozzle 42 so that moisture content is maintained in preset range value.When moisture content is higher than preset range value
During the second preset value of the upper limit, increase the applied amount of moisture regain medium in the top nozzle 42 of drum-type damping machine 3, moisture content is maintained at pre-
If in value range, making the moisture content of expanded cut tobacco after moisture regain meet technological requirement.
Above-mentioned material moisture regain method, by the way of substep gets damp again, the moisture regain medium for greatest extent applying each step
Fully it is absorbed into inside pipe tobacco, reduces process pipe tobacco and make broken and viscous barrel amount, it is to avoid because disposable amount of water is too big
And the expanded cut tobacco atrophy that causes and the uneven situation of moisture content, improve the water ratio uniformity and physics matter of expanded cut tobacco
Amount.
The specific steps of pipe tobacco moisture regain method are described below:
First, according to expanded cut tobacco after the moisture regain of technological requirement moisture content scope [the first preset value, the second preset value],
Determine that expanded cut tobacco needs to improve moisture regain parameter of how many moisture content to set substep moisture regain each operation.Preferably, funnel is humidified
21 increase expanded cut tobacco moisture content 0.8%~1.2%, and get damp again the increase expanded cut tobacco of groove 22 moisture content 2%~4%, drum-type of shaking
Damping machine 3 increases expanded cut tobacco moisture content 2%~3%.
Secondly, expanded cut tobacco according to technological requirement humidification ratio, it is determined that open moisture regain shaking the quantity of jet pipe 41 on groove 22.
In particular it is necessary to be humidified 0.8%~1.2% when, only need to open a jet pipe.Such as open first jet pipe
41, the manual modulation valve 7 closed on second jet pipe 41, the 3rd jet pipe 41, the 4th jet pipe 41.
, it is necessary to open two jet pipes when needing humidification 1.6%~2.4%.Such as open first jet pipe 41 and the 3rd
Jet pipe 41, the manual modulation valve 7 closed on second jet pipe 41, the 4th jet pipe 41.
, it is necessary to open three jet pipes when needing humidification 2.4%~3.6%.Such as open first jet pipe, 41, second spray
Pipe 41 and the 3rd jet pipe 41, the manual modulation valve 7 closed on the 4th jet pipe 41.
4 standard-sized sheets of the manual modulation valve of jet pipe 41 7 of remaining situation.
The moisture regain for producing certain enterprise A brand expanded cut tobaccos with 1140kg/h (being calculated by moisture content 12%) production line below is
Example more specifically describes the course of work of expanded cut tobacco of the present invention moisture regain:
Moisture content scope [12.5%, 13.5%] according to expanded cut tobacco after the moisture regain of technological requirement, expanded cut tobacco cooling
Afterwards temperature be 45 DEG C~50 DEG C, moisture content be about 7%, it is necessary to by conditioning device improve moisture content 6%, be converted to moisture regain medium
Total flow is 60kg/h.Then, it is moisture regain medium total flow packet applying allocative decision is as follows:Humidification funnel 21 increases expanded cut tobacco
Moisture content 0.8% (corrected flow 8kg/h), get damp again increase expanded cut tobacco moisture content 3% of the groove 22 (corrected flow 30kg/h) that shakes, rolling
Cartridge type damping machine 3 increases expanded cut tobacco moisture content 2.2% (corrected flow 22kg/h).
Because the moisture regain groove 22 that shakes is 3% to the humidification ratio of expanded cut tobacco, open moisture regain and shake the quantity of jet pipe 41 on groove 22
It is 3:Open the manual modulation valve 7 on first jet pipe, 41, second jet pipe 41 and the 3rd jet pipe 41, every jet pipe 41
Moisture regain rate-of flow is 10kg/h, the manual modulation valve 7 closed on the 4th jet pipe 41.
The moisture regain rate-of flow for humidifying the jet pipe 41 of funnel 21 is set to quantitative 8kg/h, and moisture regain is shaken the every jet pipe 41 of groove 22
Moisture regain rate-of flow be set to quantitative 10kg/h, the moisture regain rate-of flow of the nozzle 42 of drum-type damping machine 3 be set to variable 22 ±
5kg/h。
The temperature of the expanded cut tobacco with hand-held temperature instrument hand dipping from cooling zone 1 out is 46 DEG C (being less than 50 DEG C),
Consider to apply normal-temperature water using steam ejection, make steam and the mixed temperature of normal-temperature water in the range of 40 DEG C~50 DEG C, as
Humidification funnel 21, moisture regain shake groove 22 nozzle 42 in moisture regain medium, and nozzle 42 in drum-type damping machine 3 is made using steam
It is injection medium and fixation pressure and flow, water is used as main moisture regain medium, and its flow closed-loop control is in good time adjustable.
The control method that automatic valve is opened/stopped on conditioning device jet pipe 41 is:When material detection device 212 is detected with material
During signal, the first control valve automatic water valve 5 and the second control valve 6 on humidification funnel 21 are opened immediately.It is swollen after postponing 18 seconds
Swollen pipe tobacco from humidification funnel 21 reach feed hopper 8, open moisture regain shake groove 22 first control valve 5 and second control valve 6.Postpone again
Expanded cut tobacco reaches discharging cover 33 from feed hopper 8 after 180 seconds, and the first control valve 5 and second opened on drum-type damping machine 3 is controlled
Valve processed 6.When material detection device 212 is detected without material signal, the first control valve 5 and the closed immediately on humidification funnel 21
Two control valves 6, expanded cut tobacco reaches moisture regain and shakes first jet pipe 41 of groove 22 from humidification funnel 21 after postponing 4 seconds, closes moisture regain
Shake the first control control valve 6 of valve 5 and second of groove 22, then expanded cut tobacco shakes first jet pipe of groove 22 from moisture regain after postponing 14 seconds
41 reach charging cover 32, the first control control valve 6 of valve 5 and second on closed drum formula damping machine 3.
Enter production by completing after above-mentioned setting, in process of production by being arranged on the Moisture Meter that discharging is shaken on groove 10
9 moisture content for gathering expanded cut tobacco in good time, when moisture content is less than 12.5%, increase in the top nozzle 42 of drum-type damping machine 3
The applied amount of water;When moisture content is higher than 13.5%, the applied amount of the water in the top nozzle 42 of drum-type damping machine 3 is reduced.
By above-mentioned conditioning device and the method for substep moisture regain, the moisture regain medium for greatest extent applying each step is abundant
Be absorbed into inside pipe tobacco, substantially increase the control accuracy of expanded cut tobacco moisture content, control in ± 0.2% substantially, make
Moisture content is more uniform after obtaining expanded cut tobacco moisture regain.Meanwhile, reduce process pipe tobacco and make broken and viscous barrel amount, prevent because once
Property amount of water is too big and the expanded cut tobacco atrophy that causes, the resist processing and finished product expanded cut tobacco of expanded cut tobacco greatly improved
Physical quality.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", "front", "rear",
The orientation or position relationship of the instruction such as "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outward " are based on accompanying drawing institute
The orientation or position relationship for showing only are for ease of the description present invention and simplify description, rather than the device for indicating or inferring meaning
Or element must have specific orientation, be specific azimuth configuration and operation, thus it is not intended that in present invention protection
The limitation of appearance.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although
The present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those within the art that:It still may be used
Modified with to the technical scheme described in foregoing embodiments, or equivalent carried out to which part technical characteristic,
But these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and
Scope.
Claims (20)
1. a kind of material conditioning device, it is characterised in that including cooling zone (1), moisture regain part (2) and drum-type damping machine (3);
The cooling zone (1), moisture regain part (2) and the drum-type damping machine (3) are adjacent successively;Wherein, the moisture regain part
And the drum-type damping machine (3) is designed with the spray assembly (4) for being got damp again to material (2).
2. material conditioning device according to claim 1, it is characterised in that the cooling zone (1), the moisture regain part
(2) connected from beginning to end successively with the drum-type damping machine (3).
3. material conditioning device according to claim 1 and 2, it is characterised in that the moisture regain part (2) includes humidification leakage
Bucket (21), it is described humidification funnel (21) one end be connected with the cooling zone (1), it is described humidify funnel (21) the other end and institute
State drum-type damping machine (3) connection;Humidification funnel (21) includes funnel (211) and the spray assembly (4), the sprinkling
Component (4) is oblique towards the funnel (211) interior flow direction of material to the direction of the funnel (211) inner chamber injection moisture regain medium
Under.
4. material conditioning device according to claim 3, it is characterised in that the moisture regain part (2) is also shaken including moisture regain
Groove (22);Shake one end of groove (22) of the other end of humidification funnel (21) and the moisture regain be connected, the groove (22) that shakes that gets damp again
The other end be connected with the drum-type damping machine (3);The moisture regain groove (22) that shakes includes cell body (221) and the spray assembly
(4), the spray assembly (4) to the direction of the cell body (221) inner chamber injection moisture regain medium towards the cell body (221) interior thing
Stream is to obliquely.
5. material conditioning device according to claim 4, it is characterised in that cell body (221) base plate is provided with deflector
(222), the deflector (222) is for causing the material tiling in the cell body (221).
6. material conditioning device according to claim 4, it is characterised in that cell body (221) base plate is provided with baffle plate
(223), the baffle plate (223) is for causing the material upset in the cell body (221).
7. material conditioning device according to claim 1, it is characterised in that the drum-type damping machine (3) is including roller
(31), charging cover (32) and discharging cover (33), charging cover (32) and the discharging cover (33) are respectively arranged on the roller
(31) two ends;Wherein, charging cover (32) is provided with the spray assembly (4).
8. material conditioning device according to claim 1 and 2, it is characterised in that the spray assembly (4) is including jet pipe
(41) and nozzle (42), the nozzle (42) connects with the jet pipe (41), and per two neighboring spray on flow direction of material
The mounting distance spilt between component (4) is more than 500mm.
9. material conditioning device according to claim 8, it is characterised in that the spray assembly (4) is provided with the first control
Valve (5) and/or the second control valve (6), the every jet pipe (41) are all provided with first control valve (5) and described second side by side
Control valve (6), the branch road where branch road and second control valve (6) where first control valve (5) is used to be passed through not
Same moisture regain medium, and first control valve (5) and described second control valve (6) independent control.
10. material conditioning device according to claim 9, it is characterised in that the spray assembly (4) is additionally provided with tune manually
Section valve (7), the manual modulation valve (7) for control the jet pipe (41) cut-off and, break-make and Flow-rate adjustment.
11. material conditioning devices according to claim 3, it is characterised in that the humidification funnel (21) also includes material
Detection means (212), whether the material detection device (212) is for detecting inside the funnel (211) there is material.
12. material conditioning devices according to claim 11, it is characterised in that the humidification funnel (21) also includes control
Device, the controller is electrically connected with the material detection device (212), and the controller is used in the material detection device
(212) spray assembly (4) is opened after detecting material.
A kind of 13. material moisture regain methods, it is characterised in that comprise the following steps:
Moisture content scope [the first preset value, the second preset value] according to material after the moisture regain of technological requirement, determines described in material
The moisture content for improving is needed to set the moisture regain parameter of substep moisture regain each operation;
Material humidification ratio according to technological requirement, it is determined that the unlatching shape of moisture regain part and the respective spray assembly of drum-type damping machine
State.
14. material moisture regain methods according to claim 13, it is characterised in that the drum-type damping machine increases material and contains
Water rate 2%~3%;And/or,
It is described moisture regain part increase material water ratio 3%~5%, wherein, it is described moisture regain part moisture regain shake groove increase material contain
Water rate 2%~4%;And/or, the humidification funnel of the moisture regain part increases material water ratio 0.8%~1.2%.
The 15. material moisture regain method according to claim 13 or 14, it is characterised in that the humidification funnel of the moisture regain part
Moisture regain rate-of flow be set to it is quantitative, and/or, the shake moisture regain rate-of flow of groove of the moisture regain of the moisture regain part is set to quantitatively, and/
Or, the moisture regain rate-of flow of the drum-type damping machine is set to variable.
16. material moisture regain methods according to claim 13, it is characterised in that further comprising the steps of:
Measure the temperature of the material brought out from cooling;
Temperature according to material determines the moisture regain medium in the moisture regain part;Can be using normal when temperature of charge is more than 50 DEG C
Warm water or hot water, normal-temperature water can be applied when temperature of charge is less than 50 DEG C using steam or with steam ejection.
17. material moisture regain methods according to claim 13, it is characterised in that the determination moisture regain part and drum-type are returned
The opening of the respective spray assembly of damp machine includes:
When having material in the humidification funnel that material detection device detects moisture regain part, the sprinkling on humidification funnel is opened immediately
Component;
Moisture regain is opened after postponing the t1 times to shake the spray assembly of groove;
The spray assembly on drum-type damping machine is opened after postponing the t2 times again.
Wherein, t1 be material from humidification funnel reach drum-type damping machine feed hopper time, t2 be material from feed hopper to
Up to the time of discharging cover.
18. material moisture regain methods according to claim 13, it is characterised in that further comprising the steps of:
After material is all got damp again, each spray assembly of moisture regain part and drum-type damping machine is closed.
19. material moisture regain methods according to claim 18, it is characterised in that after the material is all got damp again, close
Each spray assembly of moisture regain part and drum-type damping machine is comprised the following steps:
When there is no material in material detection device detects funnel, the spray assembly closed immediately on humidification funnel;
Moisture regain is closed after postponing the t3 times to shake the spray assembly of groove;
Spray assembly after postponing the t4 times again on closed drum formula damping machine;
Wherein, t3 is that material shakes groove in first time of jet pipe of Flow of Goods and Materials direction from humidification funnel arrival moisture regain, and t4 is thing
Material shakes the time that the first jet pipe arrival drum-type damping machine charging of groove is covered from getting damp again.
20. material moisture regain methods according to claim 13, it is characterised in that also including step:
The moisture content of the material of detection material conditioning device output, if moisture content is less than the first preset value, increases spray assembly
The applied amount of interior moisture regain medium;When moisture content is higher than the second preset value, the applied amount of the moisture regain medium of spray assembly is reduced.
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CN111109632A (en) * | 2019-12-12 | 2020-05-08 | 河南中烟工业有限责任公司 | Quality control method and system based on water immersion type tobacco stem moisture regaining |
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