CN106802175A - Closed container multi-phase material level monitoring device with cleaning wheel - Google Patents
Closed container multi-phase material level monitoring device with cleaning wheel Download PDFInfo
- Publication number
- CN106802175A CN106802175A CN201710123369.5A CN201710123369A CN106802175A CN 106802175 A CN106802175 A CN 106802175A CN 201710123369 A CN201710123369 A CN 201710123369A CN 106802175 A CN106802175 A CN 106802175A
- Authority
- CN
- China
- Prior art keywords
- ring flange
- bearing
- cleaning wheel
- connecting shaft
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/04—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by dip members, e.g. dip-sticks
- G01F23/045—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by dip members, e.g. dip-sticks cleaning means therefor (e.g. dip-stick wipers)
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/28—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
- G01F23/284—Electromagnetic waves
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Closed container multi-phase material level monitoring device with cleaning wheel, including ring flange, camera, connecting shaft, motor, spring collar, bearing, radiation source, cleaning wheel, rubber washer, spraying-rinsing pipe, radar range unit and LED Luminous scales.Ring flange and rubber washer are arranged on the openend of tubular closed container, bearing is arranged in the bearing mounting hole on ring flange, motor is fixedly mounted on ring flange, drive shaft on axis hole in connecting shaft and motor is connect using being bonded, spring collar is arranged in the spring collar mounting groove in connecting shaft, cleaning wheel is arranged in connecting shaft, rubber cleaning item on cleaning wheel is attached on the transverse plane of ring flange, camera and radiation source are separately mounted in the camera window on ring flange and light source illumination window, LED Luminous scales and radar range unit are arranged on ring flange, two spraying-rinsing pipes are respectively symmetrically on the barrel of tubular closed container.
Description
Technical field
It is particularly a kind of that material position is carried out to multi-phase material in closed container the present invention relates to a kind of level of filler material monitoring device
The device of monitoring.
Background technology
At present, the monitoring to level of filler material in closed container is realized using level sensor, but encounters multiphase thing
When expecting the situation of mixing（Such as liquid phase and solid phase mixing）, material has obvious layering, now using traditional material position sensing
Device just cannot respectively detect the controlling level of liquid phase and solid phase.Chinese patent literature（Publication number：CN104101401A）It is open
A kind of " closed container multi-phase material monitoring material position method and device ", the monitoring device is entered to the level of filler material in closed container
During row monitoring, the power supply of camera and Luminous scale in monitoring device is opened, Luminous scale provides light source, takes the photograph for camera shooting
As head is monitored to the multi-phase material material position in closed container, and according to the scale on Luminous scale to the material position of multi-phase material
Measured respectively, and the image that will be collected is transferred to computer by holding wire, by Computer display multi-phase material
Material position is simultaneously monitored to it.
When the monitoring device is monitored to the level of filler material in closed container, camera is to close across transparent ring flange
The multi-phase material material position closed in container is monitored, and the transparent ring flange against the closed container side receives many in closed container
The contamination of phase materials can cause transparent ring flange smudgy, have a strong impact on camera to the multi-phase material material position in closed container
It is monitored.
The content of the invention
The purpose of the present invention is to overcome the above-mentioned not enough of prior art and provide a kind of closed container multiphase with cleaning wheel
Level of filler material monitoring device.
The technical scheme is that：Closed container multi-phase material level monitoring device with cleaning wheel, including ring flange,
Camera, connecting shaft, motor, spring collar, bearing, radiation source, cleaning wheel, rubber washer, spraying-rinsing pipe, radar
Range unit and LED Luminous scales.
Described ring flange is provided with bearing mounting hole, transparent camera window, transparent light source illumination window, radar range finding dress
Put mounting hole, LED Luminous scales mounting hole and ring flange mounting hole, camera window, radar range unit mounting hole, light source illumination window
And LED Luminous scale mounting holes are evenly distributed on ring flange successively, the axis of camera window and the axis of light source illumination window
Consistent with the distance between bearing mounting hole axis, the axis of radar range unit mounting hole and LED Luminous scales are installed
The axis in hole is consistent with the distance between bearing mounting hole axis, and more than camera window axis and bearing mounting hole axis
Two transverse planes on the distance between line, two transverse planes of camera window and two transverse planes of light source illumination window and ring flange
Place is at grade.
Described cleaning wheel includes wheel disc, outer ring, support bar and rubber cleaning item, and six pieces of support bars are evenly distributed on wheel disc
Between cylindrical and outer ring inner circle, wheel disc and outer ring are connected as a single entity by support bar, axis hole are provided with wheel disc, in axis hole
Inwall is provided with keyway, and rubber cleaning item is fixed and is pasted onto on the end face of support bar.
Described connecting shaft is provided with axis hole, bearing installation axle, bearing inner race shoulder block and cleaning wheel installation axle, and bearing is installed
Axle is provided with spring collar mounting groove, and axis hole is provided with the first keyway, and cleaning wheel installation axle is provided with the second keyway.
Ring flange and rubber washer are arranged on the openend of tubular closed container, bearing peace by screw rod, nut and packing ring
In the bearing mounting hole on ring flange, motor is fixedly mounted on ring flange by screw rod and packing ring, in connecting shaft
Bearing installation axle through bearing inner ring hole after, the bearing inner race shoulder block in connecting shaft is against on the inner ring of bearing, connecting shaft
On axis hole and motor on drive shaft connect using being bonded, spring collar is arranged on the spring collar mounting groove in connecting shaft
Interior, an end face of spring collar is against on the inner ring of bearing, prevents connecting shaft from being come off from motor drive shaft, cleaning wheel
It is arranged in the cleaning wheel installation axle in connecting shaft by nut and packing ring, the cleaning wheel on axis hole and connecting shaft on cleaning wheel
Installation axle is used to be bonded and connect, and after cleaning wheel is arranged in connecting shaft, the rubber cleaning item on cleaning wheel is attached to holding level with both hands for ring flange
On face, camera and radiation source are separately mounted on ring flange, the camera window on camera alignment flange disk, radiation source pair
Light source illumination window on quasi- ring flange, LED Luminous scales are arranged on ring flange through the LED Luminous scales mounting hole on ring flange
On, radar range unit is arranged on ring flange through the radar range unit mounting hole on ring flange, two spraying-rinsing pipes
It is respectively symmetrically on the barrel of tubular closed container, its water jet is respectively aligned to camera window and the light source irradiation on ring flange
Window.
The present invention has following features compared with prior art：
1st, the monitoring device that the present invention is provided is applied under normal pressure or low-pressure state to sealing without the multiphase thing being strict with
Material monitoring is carried out.
2nd, when the camera window on ring flange and light source illumination window are smudgy by multi-phase material contamination in tubular closed container
When, the camera window on ring flange and light source illumination window are carried out clearly by the rubber cleaning item on spraying-rinsing pipe and cleaning wheel
Wash, it is ensured that the definition of camera window and light source illumination window.
Detailed construction of the invention is further described below in conjunction with the drawings and specific embodiments.
Brief description of the drawings
Accompanying drawing 1 is the structural representation of the present invention；
Accompanying drawing 2 is the A-A sectional views of accompanying drawing 1；
Accompanying drawing 3 is the structural representation of cleaning wheel；
Accompanying drawing 4 is the B-B sectional views of accompanying drawing 3；
Accompanying drawing 5 is the structural representation of ring flange；
Accompanying drawing 6 is the C-C sectional views of accompanying drawing 5；
Accompanying drawing 7 is the structural representation of connecting shaft；
Accompanying drawing 8 is the top view of accompanying drawing 7.
Specific embodiment
Closed container multi-phase material level monitoring device with cleaning wheel, including ring flange 1, camera 2, connecting shaft 3, drive
Dynamic motor 4, spring collar 5, bearing 6, radiation source 7, cleaning wheel 8, rubber washer 9, spraying-rinsing pipe 10, radar range unit
11 and LED Luminous scales 12.
Described ring flange 1 be provided with bearing mounting hole 1-1, transparent camera window 1-2, transparent light source illumination window 1-3,
Radar range unit mounting hole 1-4, LED Luminous scale mounting hole 1-5 and ring flange mounting hole 1-6, camera window 1-2, radar are surveyed
It is evenly distributed on successively on ring flange 1 away from device mounting hole 1-4, light source illumination window 1-3 and LED Luminous scale mounting hole 1-5, is taken the photograph
As the distance between the axis of window 1-2 and the axis of light source illumination window 1-3 and bearing mounting hole 1-1 axis consistent, thunder
Up to the axis of the axis of range unit mounting hole 1-4 and LED Luminous scale mounting holes 1-5 and bearing mounting hole 1-1 axis
The distance between line is consistent, and more than the distance between camera window 1-2 axis and bearing mounting hole 1-1 axis, camera window
At two transverse planes on two transverse planes of 1-2 and two transverse planes of light source illumination window 1-3 and ring flange 1 on the same plane
On.
Described cleaning wheel 8 includes wheel disc 8-1, outer ring 8-2, support bar 8-3 and rubber cleaning item 8-4, six pieces of support bars
It is cylindrical and inner circle of outer ring 8-2 between that 8-3 is evenly distributed on wheel disc 8-1, is connected wheel disc 8-1 and outer ring 8-2 by support bar 8-3
It is integrated, axis hole 8-1-1 is provided with wheel disc 8-1, keyway 8-1-2, rubber cleaning item 8-4 is provided with the inwall of axis hole 8-1-1
Fixation is pasted onto on the end face of support bar 8-3.
Described connecting shaft 3 is provided with axis hole 3-1, bearing installation axle 3-2, bearing inner race shoulder block 3-3 and cleaning wheel and installs
Axle 3-4, bearing installation axle 3-2 are provided with spring collar mounting groove 3-2-1, axis hole 3-1 and are provided with the first keyway 3-1-1, cleaning
Wheel installation axle 3-4 is provided with the second keyway 3-4-1.
Ring flange 3 and rubber washer 9 are arranged on the openend of tubular closed container 13, axle by screw rod, nut and packing ring
Hold in the 6 bearing mounting hole 1-1 being arranged on ring flange 3, motor 4 is fixedly mounted on ring flange 3 by screw rod and packing ring
On, after the bearing installation axle 3-2 in connecting shaft 3 passes through the inner ring hole of bearing 6, the bearing inner race shoulder block 3-3 in connecting shaft 3 is against
On the inner ring of bearing 6, drive shaft on axis hole 3-1 in connecting shaft 3 and motor 4 is connect using being bonded, and spring collar 5 is installed
In spring collar mounting groove 3-2-1 in connecting shaft 3, an end face of spring collar 5 is against on the inner ring of bearing 6, is prevented
Connecting shaft 3 is come off from the drive shaft of motor 4, and the cleaning wheel that cleaning wheel 8 is arranged in connecting shaft 3 by nut and packing ring is pacified
On dress axle 3-4, the cleaning wheel installation axle 3-4 uses in axis hole 8-1-1 on cleaning wheel 8 and connecting shaft 3 are bonded and connect, cleaning wheel 8
After in connecting shaft 3, the rubber cleaning item 4-4 on cleaning wheel 8 is attached on the transverse plane of ring flange 1, camera 2 and irradiation
Light source 7 is separately mounted on ring flange 1, the camera window 1-2 on the alignment flange disk 1 of camera 2, the alignment flange disk 1 of radiation source 7
On light source illumination window 1-3, LED Luminous scale 12 be arranged on flange through the LED Luminous scale mounting holes 1-5 on ring flange 1
On disk 1, radar range unit 11 is arranged on ring flange 1 through the radar range unit mounting hole 1-4 on ring flange 1, two
Spraying-rinsing pipe 10 is respectively symmetrically on the barrel of tubular closed container 13, and its water jet is respectively aligned on ring flange 1
Camera window 1-2 and light source illumination window 1-3.
When material position to the multi-phase material 14 of tubular closed container 13 is monitored, open monitoring device in camera 2,
The power supply of LED Luminous scales 12, radar range unit 11 and radiation source 7, camera is to multiphase thing in tubular closed container 13
The material position of material 14 is monitored, and the material position of multi-phase material 14 is measured respectively according to the scale on LED Luminous scales 12,
And the image that will be collected is transferred to computer by holding wire, enter by the material position of Computer display multi-phase material 14 and to it
Row monitoring.Radar range unit 11 is used for measuring the liquid level of multi-phase material 14, and the liquid level data that will be collected are led to
Cross holding wire and be transferred to computer, be monitored by the liquid level of Computer display multi-phase material 14 and to it.
When the camera window 1-2 on ring flange 1 and light source illumination window 1-3 is infected with by multi-phase material 14 in tubular closed container 13
When smudgy, the valve of spraying-rinsing pipe 10 is opened, spraying-rinsing is carried out to camera window 1-2 and light source illumination window 1-3, sprayed water
After cleaning terminates, start motor 4, motor 4 drives cleaning wheel 8 to rotate, by the rubber cleaning item 8- on cleaning wheel 8
Camera window 1-2 and light source illumination window 1-3 on 4 pairs of ring flanges 1 are cleaned with water.
Claims (2)
1. the closed container multi-phase material level monitoring device with cleaning wheel, it is characterized in that：Including ring flange, camera, connection
Axle, motor, spring collar, bearing, radiation source, cleaning wheel, rubber washer, spraying-rinsing pipe, radar range unit and
LED Luminous scales；
Described ring flange is provided with bearing mounting hole, transparent camera window, transparent light source illumination window, radar range unit peace
Dress hole, LED Luminous scales mounting hole and ring flange mounting hole, two transverse planes of camera window and two of light source illumination window hold level with both hands
At two transverse planes on face and ring flange at grade；
Described cleaning wheel includes wheel disc, outer ring, support bar and rubber cleaning item, and it is cylindrical that six pieces of support bars are evenly distributed on wheel disc
And the inner circle of outer ring between, wheel disc and outer ring are connected as a single entity by support bar, axis hole is provided with wheel disc, in the inwall of axis hole
Keyway is provided with, rubber cleaning item is fixed and is pasted onto on the end face of support bar；
Described connecting shaft is provided with axis hole, bearing installation axle, bearing inner race shoulder block and cleaning wheel installation axle, in bearing installation axle
Spring collar mounting groove is provided with, axis hole is provided with the first keyway, and cleaning wheel installation axle is provided with the second keyway；
Ring flange and rubber washer are arranged on the openend of tubular closed container by screw rod, nut and packing ring, and bearing is arranged on
In bearing mounting hole on ring flange, motor is fixedly mounted on ring flange by screw rod and packing ring, the axle in connecting shaft
After holding the inner ring hole that installation axle passes through bearing, the bearing inner race shoulder block in connecting shaft is against on the inner ring of bearing, in connecting shaft
Drive shaft on axis hole and motor is connect using being bonded, and spring collar is arranged in the spring collar mounting groove in connecting shaft,
One end face of spring collar is against on the inner ring of bearing, prevents connecting shaft from being come off from motor drive shaft, and cleaning wheel leads to
Cross nut and packing ring is arranged in the cleaning wheel installation axle in connecting shaft, the axis hole on cleaning wheel is pacified with the cleaning wheel in connecting shaft
Dress axle is used to be bonded and connect, and after cleaning wheel is arranged in connecting shaft, the rubber cleaning item on cleaning wheel is attached to the transverse plane of ring flange
On, camera and radiation source are separately mounted on ring flange, the camera window on camera alignment flange disk, radiation source alignment
Light source illumination window on ring flange, LED Luminous scales are arranged on ring flange through the LED Luminous scales mounting hole on ring flange
On, radar range unit is arranged on ring flange through the radar range unit mounting hole on ring flange, two spraying-rinsing pipes
It is respectively symmetrically on the barrel of tubular closed container, its water jet is respectively aligned to camera window and the light source irradiation on ring flange
Window.
2. the closed container multi-phase material level monitoring device with cleaning wheel as claimed in claim 1, it is characterized in that：Shooting
Window, radar range unit mounting hole, light source illumination window and LED Luminous scale mounting holes are evenly distributed on ring flange successively, are taken the photograph
As the axis of window and the axis of light source illumination window are consistent with the distance between bearing mounting hole axis, radar range unit
The axis of mounting hole and the axis of LED Luminous scale mounting holes are consistent with the distance between bearing mounting hole axis, and
More than the distance between camera window axis and bearing mounting hole axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710123369.5A CN106802175A (en) | 2017-03-03 | 2017-03-03 | Closed container multi-phase material level monitoring device with cleaning wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710123369.5A CN106802175A (en) | 2017-03-03 | 2017-03-03 | Closed container multi-phase material level monitoring device with cleaning wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106802175A true CN106802175A (en) | 2017-06-06 |
Family
ID=58987769
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710123369.5A Pending CN106802175A (en) | 2017-03-03 | 2017-03-03 | Closed container multi-phase material level monitoring device with cleaning wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106802175A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103327299A (en) * | 2013-05-31 | 2013-09-25 | 国家电网公司 | Wireless multi-functional periscope type meter reading device |
| CN104101401A (en) * | 2014-07-29 | 2014-10-15 | 南华大学 | Method and device for monitoring material levels of multiphase material in closed container |
| CN105100574A (en) * | 2015-09-07 | 2015-11-25 | 山西科达自控股份有限公司 | Low-rotation-speed moisture-proof sealing structure and dust-proof camera |
| CN205042786U (en) * | 2015-09-29 | 2016-02-24 | 西安交通大学 | Surperficial automatic cleaning device that can use in airtight space |
| CN205982249U (en) * | 2016-05-22 | 2017-02-22 | 北京时代浩鼎科技股份有限公司 | Quality of water sensor |
-
2017
- 2017-03-03 CN CN201710123369.5A patent/CN106802175A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103327299A (en) * | 2013-05-31 | 2013-09-25 | 国家电网公司 | Wireless multi-functional periscope type meter reading device |
| CN104101401A (en) * | 2014-07-29 | 2014-10-15 | 南华大学 | Method and device for monitoring material levels of multiphase material in closed container |
| CN105100574A (en) * | 2015-09-07 | 2015-11-25 | 山西科达自控股份有限公司 | Low-rotation-speed moisture-proof sealing structure and dust-proof camera |
| CN205042786U (en) * | 2015-09-29 | 2016-02-24 | 西安交通大学 | Surperficial automatic cleaning device that can use in airtight space |
| CN205982249U (en) * | 2016-05-22 | 2017-02-22 | 北京时代浩鼎科技股份有限公司 | Quality of water sensor |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170606 |
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| RJ01 | Rejection of invention patent application after publication |