CN106802106A - A kind of etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient - Google Patents

A kind of etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient Download PDF

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Publication number
CN106802106A
CN106802106A CN201710092654.5A CN201710092654A CN106802106A CN 106802106 A CN106802106 A CN 106802106A CN 201710092654 A CN201710092654 A CN 201710092654A CN 106802106 A CN106802106 A CN 106802106A
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CN
China
Prior art keywords
graphene
copper pipe
minutes
heat exchanger
etch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710092654.5A
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Chinese (zh)
Inventor
余少言
马科帅
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Guangdong Macro Gas Appliance Co Ltd
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Guangdong Macro Gas Appliance Co Ltd
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Publication date
Application filed by Guangdong Macro Gas Appliance Co Ltd filed Critical Guangdong Macro Gas Appliance Co Ltd
Priority to CN201710092654.5A priority Critical patent/CN106802106A/en
Publication of CN106802106A publication Critical patent/CN106802106A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2204/00Structure or properties of graphene
    • C01B2204/02Single layer graphene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention discloses a kind of etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient, it is characterised in that it comprises the following steps:(1) copper pipe is cleaned first;(2) Graphene and then in copper pipe surface is grown:Growth temperature is set as 800 1200 DEG C; protection gas is passed through in reative cell, and is rapidly heated to graphene growth temperature, be subsequently passed methane gas and kept for 8 15 minutes; the time of graphene growth is the time for being passed through methane, fast cooling and closes all gas afterwards;(3) ensure the Stress control of reative cell in 8 15mbar in Graphene preparation process;So far good Graphene diaphragm just has been prepared in copper pipe surface, has wrapped copper with anticorrosion.The inventive method is moderate, can be mass-produced, and quality of forming film is higher.

Description

A kind of etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient
Technical field
The present invention relates to gas heater technical field, more particularly, to heat exchange of the gas heater with Graphene diaphragm Device technical field.
Background technology
Oxygen-free copper material being used existing heat exchanger for gas water heaters heat exchanger tube, copper is the larger metal material of thermal conductivity factor more Matter, thermal conductivity factor has the snakelike bronze pan tube in 377W/mK, but cross flow heat exchanger to have larger temperature difference along water (flow) direction, Such thermograde is unfavorable for heat exchange, can reduce the heat exchange property of heat exchanger, and water heater is used in the case of water quality is poor, Copper pipe can be corroded causes leak.Although the stainless steel heat exchanger of exploitation is corroded leak although heat exchanger can be solved preferably Problem, but the heat conductivility of stainless steel is poor, 304 thermal conductivity factor only has 16.2W/mK, and identical exchange capability of heat Stainless heat exchanger is more much bigger than copper heat exchanger quality, causes it to be restricted using by certain in gas heater field. Traditional anti-corrosive treatment method such as electrochemical protection is not particularly suited for heat exchanger for gas water heaters because of reasons such as securities, and one As deactivating process for the treatment of be to thereby protect copper pipe and be not corroded in copper pipe surface generation passivating film, but the passivating film can not be very Worked under water impact for a long time well, its protective effect to copper pipe is limited, is not avoided that copper during water heater use still The corrosion leak of pipe.
Also have using Graphene diaphragm, a kind of heat exchanger of high heat dispersion (CN201620721991.7) is open (bulletin) number is CN205897906U, the utility application that the applying date is 2016.07.08, and it includes fin and interts Heat exchanger tube in the fin;The heat exchanger tube includes heat exchange pipe body, the inner surface of the heat exchange pipe body and outer surface It is respectively equipped with Graphene heat conducting coating;Outer surface located at the Graphene heat conducting coating of the heat exchange pipe body inner surface is additionally provided with Silicon nitride coating.But it prepares complexity, adhesive force is inadequate, so as to influence life-span and using effect.
The content of the invention
The purpose of the present invention provided aiming at the deficiencies in the prior art a kind of process is simple convenience, favorable anti-corrosion effect, High temperature resistant, heat conductivility is good, while the also heat exchanger for gas water heaters with Graphene diaphragm with superhydrophobic property Preparation method.
In order to reach object above, patent of the present invention is adopted the following technical scheme that:
The etch-proof heat exchanger preparation method with Graphene diaphragm of a kind of heat transfer efficient, it is characterised in that its is specific Processing step is as follows:
(1) copper pipe is cleaned and is dried first, the greasy dirt of copper pipe inwall can be cleaned using alcohol, acetone soln;
(2) Graphene and then in copper pipe surface is grown:Growth temperature is set as 800-1200 DEG C, is led in reative cell Enter and protect gas, and be rapidly heated to graphene growth temperature, be subsequently passed methane gas and keep 8-15 minutes, graphene growth Time be the time for being passed through methane, fast cooling and close all gas afterwards;
(3) ensure the Stress control of reative cell in 8-15mbar in Graphene preparation process;So far just in copper pipe surface Good Graphene diaphragm has been prepared, copper has been wrapped with anticorrosion.
It is using being placed on the step of the copper pipe is cleaned in (1) as further illustrating for such scheme Boiled in acetone 5-15 minutes, placing into and cleaned with deionized water after boil 8-18 minutes in ethanol, placed into and soak in glacial acetic acid Bubble is cleaned after 5-20 minutes with deionized water, and the final step of cleaning is dried up with nitrogen, this is done to remove on copper pipe The organic matter and cupric oxide related impurities that may adhere to.
Compared with prior art, a kind of heat exchanger for gas water heaters preparation method that patent of the present invention is provided has and following has Beneficial effect:
Using the heat exchanger of brand-new graphene film, Graphene is two-dimentional carbon nanomaterial, there is steady well to water, ion It is qualitative, its special laminar structured generation that can play physical barriers effect obstruction corrosion, while also having superhydrophobic property. Therefore the present invention uses graphene film for the heat exchange of water-heater heat-exchanging device copper pipe and Anticorrosion Problems, it is ensured that gas heater is changed Hot device high efficient heat exchanging simultaneously extends its service life.
Graphene diaphragm its excellent heat conductivility ensures the consistent of Different Plane pipe temperature in cross flow heat exchanger Property, realize enhanced heat exchange.
The superhydrophobic property of Graphene diaphragm may insure that moisture film is formed not in heat exchanger tube stops heat transfer, there is graphite Its coefficient of overall heat transmission of the heat exchanger of alkene diaphragm than original heat exchanger to improve as many as 4 times.
Graphene diaphragm its excellent mechanical property, adhesion property, high temperature resistant and decay resistance more can effectively be prevented Only Copper Tube Corrosion leak in water heater, increases the service life;
The Graphene diaphragm that the present invention can be obtained using chemical vapour deposition technique (CVD), due to the self limiting of copper material, Catalyticing decomposition action is lost after copper surface forms a layer graphene, copper is easy to prepare mono-layer graphite as catalyst Alkene.Prepare simple and convenient, diaphragm adhesive force is strong, long service life.Its inventive method is moderate, can be mass-produced, Quality of forming film is higher.
Brief description of the drawings
Fig. 1 is process block schematic diagram of the invention.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment is further described to patent of the present invention.
As shown in figure 1, the etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient of the invention is specific Preparation method is as follows:
Copper pipe is cleaned first:It is placed on being boiled 10 minutes in acetone, places into and boil 10 minutes in ethanol Cleaned with deionized water afterwards, place into immersion in glacial acetic acid and clean with deionized water after 10 minutes, the final step of cleaning is use Nitrogen is dried up, this is done to remove the impurity such as organic matter and the cupric oxide that may adhere on copper pipe.
Next Graphene is just grown in copper pipe surface, growth temperature is set as 1000 DEG C, be passed through in reative cell Protection gas, and is rapidly heated to graphene growth temperature, is subsequently passed methane gas and holding 10 minutes, graphene growth when Between be the time of methane of being passed through, fast cooling and close all gas afterwards.
Then ensure the Stress control of reative cell in 10mbar in Graphene preparation process.So far just in copper pipe surface system Get good Graphene diaphragm ready, wrap copper with anticorrosion.
Pointed out because working as, in above-mentioned processing step, copper pipe carries out cleaning can also be realized using other methods, and relative It is the optimal effectiveness parameter got through experiment in above-mentioned parameter, and in its parameter, growth temperature can be set as 800-1200 DEG C, being passed through the methane gas retention time can be for 8-15 minute, and the Stress control of reative cell can be in 8-15mbar;And for copper In the step of pipe is cleaned, it can be 5-15 minutes to be positioned over boiling time in acetone, and being put into ethanol boiling time can be with It is 8-18 minutes, is put into soak time 5-20 minutes in glacial acetic acid.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention Protection domain.

Claims (5)

1. the etch-proof heat exchanger preparation method with Graphene diaphragm of a kind of heat transfer efficient, it is characterised in that it is included such as Lower step:
(1) copper pipe is cleaned first;
(2) Graphene and then in copper pipe surface is grown:Growth temperature is set as 800-1200 DEG C, guarantor is passed through in reative cell Shield gas, and is rapidly heated to graphene growth temperature, is subsequently passed methane gas and is kept for 8-15 minutes, graphene growth when Between be the time of methane of being passed through, fast cooling and close all gas afterwards;
(3) ensure the Stress control of reative cell in 8-15mbar in Graphene preparation process;So far just prepared in copper pipe surface Good Graphene diaphragm has been got well, copper has been wrapped with anticorrosion.
2. the etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient according to claim 1, it is special Levy and be, be using being placed on being boiled 5-15 minutes in acetone, place into the step of the copper pipe is cleaned in (1) Cleaned with deionized water after being boiled in ethanol 8-18 minutes, it is clear with deionized water after placing into glacial acetic acid immersion 5-20 minutes Wash, the final step of cleaning is dried up with nitrogen, this is done to remove the organic matter and cupric oxide that may adhere on copper pipe Related impurities.
3. the etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient according to claim 2, it is special Levy and be, be using being placed on being boiled 10 minutes in acetone, in placing into ethanol the step of copper pipe is cleaned in (1) Cleaned with deionized water after boiling 10 minutes, place into immersion in glacial acetic acid and cleaned with deionized water after 10 minutes.
4. the etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient according to claim 2, it is special Levy and be, in step (2), the growth temperature that Graphene is grown in copper pipe surface is set as 1000 DEG C, is passed through methane gas Retention time is 10 minutes.
5. the etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient according to claim 2, it is special Levy and be, in step (3), ensure the Stress control of reative cell in 10mbar in Graphene preparation process.
CN201710092654.5A 2017-02-21 2017-02-21 A kind of etch-proof heat exchanger preparation method with Graphene diaphragm of heat transfer efficient Pending CN106802106A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109028724A (en) * 2018-06-19 2018-12-18 上海理工大学 A method of improving evaporator defrost performance
CN110952070A (en) * 2019-12-09 2020-04-03 中国东方电气集团有限公司 Preparation method of copper alloy composite material with surface hydrophobicity
CN110983291A (en) * 2019-12-09 2020-04-10 中国东方电气集团有限公司 High-temperature coating method for graphene anticorrosive layer of copper alloy composite material
CN110983290A (en) * 2019-12-09 2020-04-10 中国东方电气集团有限公司 Graphene-coated copper alloy composite material and preparation method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3787680B2 (en) * 2001-03-27 2006-06-21 大阪瓦斯株式会社 Graphite ribbon and manufacturing method thereof
CN103072333A (en) * 2013-01-05 2013-05-01 郑州航空工业管理学院 Copper material provided with anti-oxidative protection layer and manufacture method thereof
CN203907575U (en) * 2014-06-04 2014-10-29 华北电力大学 U-shaped tube with graphene layer
CN104582428A (en) * 2013-10-25 2015-04-29 加川清二 Heat-dissipating film, and its production method and apparatus
CN104654569A (en) * 2015-02-06 2015-05-27 宁波正欣制冷设备有限公司 Integrated polymorphic energy-saving water heater
CN105222117A (en) * 2014-06-04 2016-01-06 华北电力大学 A kind of U-tube with graphene layer
CN106315564A (en) * 2016-08-10 2017-01-11 安徽省宁国天成电工有限公司 Graphene for heat exchanger and preparation method thereof
CN205897939U (en) * 2016-07-08 2017-01-18 广州市耀华电器有限公司 Heat exchange tube for heat exchanger

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3787680B2 (en) * 2001-03-27 2006-06-21 大阪瓦斯株式会社 Graphite ribbon and manufacturing method thereof
CN103072333A (en) * 2013-01-05 2013-05-01 郑州航空工业管理学院 Copper material provided with anti-oxidative protection layer and manufacture method thereof
CN104582428A (en) * 2013-10-25 2015-04-29 加川清二 Heat-dissipating film, and its production method and apparatus
CN203907575U (en) * 2014-06-04 2014-10-29 华北电力大学 U-shaped tube with graphene layer
CN105222117A (en) * 2014-06-04 2016-01-06 华北电力大学 A kind of U-tube with graphene layer
CN104654569A (en) * 2015-02-06 2015-05-27 宁波正欣制冷设备有限公司 Integrated polymorphic energy-saving water heater
CN205897939U (en) * 2016-07-08 2017-01-18 广州市耀华电器有限公司 Heat exchange tube for heat exchanger
CN106315564A (en) * 2016-08-10 2017-01-11 安徽省宁国天成电工有限公司 Graphene for heat exchanger and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109028724A (en) * 2018-06-19 2018-12-18 上海理工大学 A method of improving evaporator defrost performance
CN110952070A (en) * 2019-12-09 2020-04-03 中国东方电气集团有限公司 Preparation method of copper alloy composite material with surface hydrophobicity
CN110983291A (en) * 2019-12-09 2020-04-10 中国东方电气集团有限公司 High-temperature coating method for graphene anticorrosive layer of copper alloy composite material
CN110983290A (en) * 2019-12-09 2020-04-10 中国东方电气集团有限公司 Graphene-coated copper alloy composite material and preparation method thereof

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Application publication date: 20170606

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