CN106800784A - A kind of water base Anti-corrosion wax composition and its application - Google Patents
A kind of water base Anti-corrosion wax composition and its application Download PDFInfo
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- C09D145/00—Coating compositions based on homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic system; Coating compositions based on derivatives of such polymers
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- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
- C09D167/06—Unsaturated polyesters having carbon-to-carbon unsaturation
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- C09D191/00—Coating compositions based on oils, fats or waxes; Coating compositions based on derivatives thereof
- C09D191/06—Waxes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
- C09D5/084—Inorganic compounds
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/65—Additives macromolecular
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Abstract
The present invention relates to a kind of water base Anti-corrosion wax composition, water base Anti-corrosion wax composition is by mass percentage:1 10% wax material, 1 20% unsaturated-resin, 1 20% over base sulfosalt, 1 5% rust resisting pigment, 3 8% surfactants, 40 70% water.Water base Anti-corrosion wax composition of the present invention is applied at positions such as automobile industry chassis, cavity, hinges.Anti-corrosion wax composition of the invention more conducively environment and safety compared with traditional solvent-borne rust-proofing wax, have more preferable water resistance and antiseptic property compared with antirust wax emulsion.
Description
Technical field
The present invention relates to anticorrosive metal field, specially a kind of water base Anti-corrosion wax composition and its application, institute of the present invention
The water base Anti-corrosion wax composition stated is applied at positions such as automobile industry chassis, cavity, hinges.
Technical background
Metal is widely used in current industrial and civilian industry, such as Aero-Space, automobile, household electrical appliances, building, boat
Sea etc..The anti-corrosion of metal also just becomes metal one of necessary problem to be processed in application process.Nowadays, many technologies
Different degrees of contribution can be made for the anti-corrosion of metal, such as, by coating the modes such as antirust fluid, metal can be obtained
Temporary protection;By the coating of coating, metal can be made to obtain longer Corrosion Protection;Partial coating and passivation
(zinc-plated and Cr VI), or metal tape carrys out certain antiseptic property.
It is more traditional antirust means that the mode of steel coating antirust fluid carries out anti-corrosion, using the pole in antirust fluid
Property corrosion inhibiter composition to the absorption film-forming of steel surface, and then reach the effect for intercepting corrosive medium.But it is because binding molecule
Film forming thickness is thin, and adsorption strength is not enough, and film forming is easily destroyed, so not reaching long-term corrosion-resistant purpose.Additionally, antirust oil makes
Volatile solvent can bring certain body harm to user, and inflammable and explosive, there is potential safety hazard.
The comparatively safe environmental protection of water-repellent preservation material, but because water soluble rust inhibitor molecular weight is small, adsorption capacity is weak, and film forming is not
Densification, is easily washed and is dissolved with counter, it is impossible to reach long-term corrosion-resistant purpose.
For cavitation corrosion aspect, patent CN201310439006 provides a kind of method, using vapour phase inhibitor in normal temperature
The principle with certain vapour pressure, introduces this vapour phase inhibitor in antirust oil down, by the volatilization of vapour phase inhibitor, absorption
Certain anti-rust action is played to cavity structure metal inner surface.But, this kind of volatile rust preventive oil still can volatilize solvent, and anti-
Rust oil does not reach long-term corrosion-resistant effect in itself.
Solvent-borne type rust-proofing wax improves original hot melt casting mode because its antiseptic property high is in automobile industry extensive use
Many deficiencies, patent CN02115915 introduces a kind of liquid flux type automobile rust-proofing wax.But the solvent used by it is mainly aromatic hydrocarbons
Class, esters, alkanes oil product, volatility are stronger, inflammable and explosive, there is security risk, irritant, big to harm.
Patent CN200610024565 describes a kind of production method of emulsified antiseptic wax, with emulsify in the form of by water with add
Plus agent mixing, reach nonflammable security purpose.But, this form is not appropriate for long-term corrosion-resistant automobile inner cavity high makes
With ponding position while welding easily causes reversely emulsification, and film forming is easily washed, while being unable to reach the longer-term anti-corrosion cycle.
Therefore, it is an object of the present invention to provide a kind of water base Anti-corrosion wax composition with anti-corrosion function high, garage is met
Processing performance of the industry in the spraying operation at the positions such as chassis, cavity, hinge.This Anti-corrosion wax composition, is different from tradition aqueous
Emulsification form, is to be dispersed in water the materials such as wax class material, filler with high shear discrete form, uses a small amount of table
Face activating agent stablizes its dispersity, it is to avoid the anti-molten and reverse emulsification problem that exhibiting high surface activating agent is caused, meanwhile, utilize
The characteristics of normal temperature of unsaturated-resin spontaneously dries film forming, increased the compactness and water proofing property of cere, not only solve tradition
Flammability hazard and VOC the volatilization safety issue of solvent based product, while, there is provided long-term anti-corrosion capability.
The content of the invention
The invention provides a kind of water base Anti-corrosion wax composition and its application.
Water base Anti-corrosion wax composition is by mass percentage:1-10% wax materials, 1-20% unsaturated-resins, 1-20%
Over base sulfosalt, 1-5% rust resisting pigments, 3-8% surfactants, 40-70% water.
The wax material is paraffin, microwax, Tissuemat E, the animal and plant fat containing C=C double bonds, aliphatic acid gold
One or more in category soap.Paraffin, is No. 52 to No. 58 full refinings of warrenite saturated straight chain alkane, or comprising more
A high proportion of isomery branched paraffins, the i.e. mixture of cycloalkane, branched paraffin, linear paraffin, the crystallite of such as No. 70 to No. 90
Wax, also or the mixture containing certain mineral oil, i.e. atoleine, branched paraffin, such as mixture of linear paraffin, wax
Cream.In addition it is also possible to can be the animal and plant fat containing unsaturation C=C double bonds, or conjunction including other wax compositions
Into class wax material, such as ethylene-vinyl alcohol copolymer.
The unsaturated-resin is the one kind or many in phenolic resin, unsaturated polyester resin, terpene resin, Petropols
Kind.The unsaturated-resin composition of the application is cycloalkanes, side chain, the structure of allotment chain mixture, and comprising with carbon-carbon double bond
And the structure that can be solidified by oxygen, i.e. terpene resin emulsion, unsaturated polyester emulsion etc..In the composition, band
The unsaturated-resin iodine number for having carbon-carbon double bond is 50 to 200 (g/100g).The viscosity of unsaturated-resin can for 100 to
3000mPas, measures according to DIN 53019-2 standards at 20 DEG C.
The over base sulfosalt is shown below:
Wherein:N is the integer of 1-3;
R3For in calcium ion, magnesium ion, zinc ion, vanadium ion, barium ions, lithium ion, cobalt ions, zirconium ion, copper ion
One kind;
R4Selected from C8-C30Straight chained alkyl, C8-C30Isomery branched alkyl, C8-C30Cycloalkyl, aromatic radical;
Over base sulfosalt mass percent in the composition is 5-15%.Over base sulfosalt molecular weight is 600-
Between 1000, preferred molecular weight is between 650-850.Its total base number is 100-400mgKOH/g, preferably total base number 200-
Over base sulfosalt between 300mgKOH/g.
The over base sulfosalt is heavy alkylbenzene sulfonic acid lithium, calcium mahogany sulfonate, two nonyl naphthyl sulphonic acids zinc, heavy alkyl benzene sulphur
One or more in sour calcium.
Rust resisting pigment is one or more in zinc oxide, aluminium triphosphate, orthophosphoric acid zinc-aluminium.Rust resisting pigment zinc content is
Between 10-60%, aluminum content is between 1-10%, between preferably 20-40%, aluminum content is average grain diameters 1-20 between 2-5%
Micron, preferably average grain diameter 5-15 microns of rust resisting pigment.
Surfactant is to contain C8-C28The aliphatic acid of linear chain structure or its salt, contain C8-C28The fat of isomery branched structure
Fat acid and its salt, contain C8-C22Cycloalkyl or aromatic structure aliphatic acid and its salt.
The surfactant be laurate, different n-nonanoic acid monoethanolamine salt, petroleum sodium sulfonate, AEO,
Castor oil polyoxyethylene ether, oleic acid sorbitol ester, isomery alkyl alcohol ethoxylates, cithrol, octylphenol polyethylene
One or more in oxygen vinethene or APES.Surfactant component is free from phosphorus.
Water in Anti-corrosion wax composition of the invention can include pure water, osmosis filtration water, deionized water, originally
Water, electrical conductivity≤50us/cm.
The group constituted selected from following material can also be added in Anti-corrosion wax composition of the invention:As aliphatic acid,
Tall oil, dimeric dibasic acid, sulfonate with high base number slaine, Caster Oil Extract, erucyl amide, soybean oil extract.Additionally, can also add
Enter a certain amount of anticorrosive additive, such as sulfonate metal salt, fatty acid amide, vegetable and animals oils slaine, such as lanoceric acid gold
Category salt.
The water base Anti-corrosion wax composition is used to coat surfaces externally and internally, hole or the cavity of metal material.
Anti-corrosion wax composition of the invention can be scattered in the composition by different shearing forces, then by a small amount of
Surfactant emulsifies after be prepared so that wax material in composition, unsaturated-resin, sulfonate with high base number slaine,
Rust resisting pigment, surfactant component suitably disperse.
The material component of emulsion dispersion effect can be played in Anti-corrosion wax composition of the invention, can be that material individually exists
Emulsion dispersion effect is played in the water, such as by surface-active after reaction modifying between petroleum sodium sulfonate, or material
Agent emulsion dispersion obtains dispersion liquid, such as 0.1 micron of dispersion particle size <, dinonyl naphthalene sulfonate barium, tall oil, NaOH
Reactant, dispersion needed for equipment can be paddle stirrer, 50-100 revs/min of rotating speed.
Material component in Anti-corrosion wax composition of the invention can be scattered in the water with shearing force, dispersion particle size
0.1-2 microns, equipment needed for dispersion can be high speed dispersing shear machine, the dispersion of 1000-3000 revs/min of rotating speed, such as paraffin
Liquid.
Anti-corrosion wax composition of the invention can as cavity wax automobile industry be used for chassis, vehicle frame, hinge, in car door
The coating in portion, window beam inside or other steel plate structures and part.It can be any metal material for being easy to and being corroded.Particularly
In the single material of steel, copper, aluminium, zinc, magnesium or combined alloy material.
Other metals that Anti-corrosion wax composition of the invention can be coated and metal alloy include gold, silver, aluminium, iron,
Copper, tin, zinc, lead, titanium etc., and their alloy.Coated metal material can also include nonmetallic parts, Ke Yishi
Any structure and shape, the metal structure coating being included on non-metal material surface or is made up of metal material completely
Base material, the nonmetallic coating also or on metal material surface.
Advantages of the present invention:
Anti-corrosion wax composition of the invention passes through spray application (compressed air spraying and airless spraying), roller coat, dip-coating, pouring
The mode apply, brushed is applied to metal material surface, hole gap, cavity.The antiseptic wax coat layer thickness for being obtained can typically exceed
50 μm, to reach prolonged erosion.Anti-corrosion wax composition of the invention compared with traditional solvent-borne rust-proofing wax more conducively environment and
Safety, has more preferable water resistance and antiseptic property compared with antirust wax emulsion.
Brief description of the drawings
The water base Anti-corrosion wax composition 1200h salt fog design sketch of Fig. 1 examples 1;
The water base Anti-corrosion wax composition 1000h salt fog design sketch of Fig. 2 examples 2;
The water base Anti-corrosion wax composition 1500h salt fog design sketch of Fig. 3 examples 3.
Specific embodiment
Embodiment 1:
Each composition amount of substance fraction in antiseptic wax:Wax material is No. 90 microwaxes 9.8%, and unsaturated-resin is 2402 phenol
Urea formaldehyde emulsion (iodine number 67g/100g) 5.8%, rust resisting pigment is trbasic zinc phosphate 2.1%, aluminum phosphate 0.5%, sulfonate with high base number gold
Category salt is heavy alkylbenzene sulfonic acid lithium (total base number 246mgKOH/g) 18.2%.Surfactant is moon silicic acid monoethanolamine salt
0.3%, isomerous tridecanol polyoxyethylene ether 0.1%.Water is 63.2%.
The preparation of Anti-corrosion wax composition:
By in isomerous tridecanol polyoxyethylene ether addition water of the present invention, stirred 10 minutes with 50 revs/min;
Rust resisting pigment trbasic zinc phosphate, aluminum phosphate, 2000 revs/min of high-speed stirred rotating speed, 30 minutes will be added.Add microwax, phenolic aldehyde tree
Fat, heavy alkylbenzene sulfonic acid lithium, heavy alkylbenzene sulfonic acid lithium, the moon silicic acid monoethanolamine salt, 600 revs/min of high-speed stirred rotating speed, stirring
60 minutes.
The water base Anti-corrosion wax composition performance indications of 1 example of table 1
Embodiment 2:
Each composition amount of substance fraction in antiseptic wax:Wax material is No. 56 fully refined paraffin wax 4.2%, and unsaturated-resin is terpene
Olefine resin dispersion liquid (DSM chemistry;Iodine number 192g/100g) 12.7%, rust resisting pigment is zinc oxide 1.2%, aluminum phosphate
3.5%, sulfonate with high base number slaine is modified dinonyl naphthalene barium benzosulfonate (total base number 218mgKOH/g) 11.6%.Surface-active
Agent is sorbitan fatty acid salt 80 0.1%, APES 10 0.2%.Water is 66.6%.
The preparation of Anti-corrosion wax composition:
By in the addition water of the present invention of APES 10, stirred 10 minutes with 100 revs/min;
Rust resisting pigment zinc oxide, aluminum phosphate, 500 revs/min of high-speed stirred rotating speed, 10 minutes will be added.Add No. 58 fully refined paraffin waxs, terpene
Olefine resin dispersion liquid, be modified dinonyl naphthalene barium benzosulfonate, sorbitan fatty acid salt 80,2000 turns of high-speed stirred rotating speed/
Minute, stir 2h.
The water base Anti-corrosion wax composition performance indications of 2 example of table 2
Embodiment 3:
Each composition amount of substance fraction in antiseptic wax:Wax material is Lanolin Calcium Soap 7.8%, and unsaturated-resin is unsaturation
Polyester dispersion (iodine number 128g/100g) 19%, rust resisting pigment is zinc oxide 2.2%, aluminum oxide 0.5%, sulfonate with high base number gold
Category salt is two nonyls naphthyl sulphonic acids zinc (total base number 283mgKOH/g) 9.2%.Surfactant is castor oil polyoxyethylene ether 20
1.3%, tall oil 1.8%, diethanol amine %.Water is 59.8%.
The preparation of Anti-corrosion wax composition
By in diethanol amine addition water of the present invention, 60 DEG C are warming up to, are stirred 10 minutes with 80 revs/min;
Tall oil is added, is stirred 10 minutes with 80 revs/min;Add zinc oxide, aluminum oxide, 1200 revs/min of high-speed stirred rotating speed, 5
Minute.Add Lanolin Calcium Soap, unsaturated polyester (UP) dispersion liquid, two nonyl naphthyl sulphonic acids zinc, castor oil polyoxyethylene ether 20, high-speed stirring
800 revs/min of mix rotating speed, stirs 3h.
The water base Anti-corrosion wax composition performance indications of 3 example of table 3
Several rust-proofing wax performance comparisons of table 4
Claims (9)
1. a kind of water base Anti-corrosion wax composition, it is characterised in that:Water base Anti-corrosion wax composition is by mass percentage:1-10% waxes
Material, 1-20% unsaturated-resins, 1-20% over base sulfosalts, 1-5% rust resisting pigments, 3-8% surfactants, 40-
70% water.
2. water base Anti-corrosion wax composition according to claim 1, it is characterised in that:The wax material is paraffin, crystallite
One or more in wax, Tissuemat E, the animal and plant fat containing C=C double bonds, fatty acid metal soap.
3. water base Anti-corrosion wax composition according to claim 1, it is characterised in that:The unsaturated-resin is phenolic aldehyde tree
One or more in fat, unsaturated polyester resin, terpene resin, Petropols.
4. water base Anti-corrosion wax composition according to claim 1, it is characterised in that:The over base sulfosalt such as following formula institute
Show:
Wherein:N is the integer of 1-3;
R3It is in calcium ion, magnesium ion, zinc ion, vanadium ion, barium ions, lithium ion, cobalt ions, zirconium ion, copper ion
Kind;
R4Selected from C8-C30Straight chained alkyl, C8-C30Isomery branched alkyl, C8-C30Cycloalkyl, aromatic radical;
Over base sulfosalt mass percent in the composition is 5-15%.
5. water base Anti-corrosion wax composition according to claim 1, it is characterised in that:The over base sulfosalt is attached most importance to alkyl
One or more in benzene sulfonic acid lithium, calcium mahogany sulfonate, two nonyl naphthyl sulphonic acids zinc, heavy alkyl benzene calcium sulfonate.
6. water base Anti-corrosion wax composition according to claim 1, is characterised by:Rust resisting pigment is zinc oxide, tripolyphosphate
One or more in aluminium, orthophosphoric acid zinc-aluminium.
7. according to the water base Anti-corrosion wax composition described in claim 1, it is characterised in that:Surfactant is to contain C8-C28Straight chain
The aliphatic acid of structure or its salt, contain C8-C28The aliphatic acid and its salt of isomery branched structure, contain C8-C22Cycloalkyl or virtue
The aliphatic acid and its salt of perfume base structure.
8. according to the water base Anti-corrosion wax composition described in claim 7, it is characterised in that:The surfactant is laurate, different
N-nonanoic acid monoethanolamine salt, petroleum sodium sulfonate, AEO, castor oil polyoxyethylene ether, oleic acid sorbitol ester, isomery
One kind in alkyl alcohol ethoxylates, cithrol, OPEO or APES
Or it is several.
9. the application of the water base Anti-corrosion wax composition described in a kind of claim 1, it is characterised in that:The water base antiseptic wax combination
Thing is used to coat surfaces externally and internally, hole or the cavity of metal material.
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Cited By (5)
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CN108864940A (en) * | 2018-08-10 | 2018-11-23 | 南京世界村汽车动力有限公司 | A kind of Anti-corrosion anti-rust wax composition for surface of automobile engine and preparation method thereof |
CN109796844A (en) * | 2019-01-22 | 2019-05-24 | 江苏冠军科技集团股份有限公司 | A kind of water base cross-linked epoxy anticorrosive paint and preparation method thereof modified based on wax |
DE102019115604A1 (en) * | 2019-06-07 | 2020-12-10 | Pfinder Kg | Rheology-controllable corrosion protection agent with an aqueous base |
CN113604135A (en) * | 2021-07-26 | 2021-11-05 | 湖南金裕环保科技有限公司 | Water-based protective wax, preparation method and application thereof |
CN115093892A (en) * | 2022-07-12 | 2022-09-23 | 辽宁海华科技股份有限公司 | Water-based automobile cavity antirust agent and preparation method thereof |
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CN101033337A (en) * | 2006-03-09 | 2007-09-12 | 上海帕卡兴产化工有限公司 | Emulsified antiseptic wax and preparation technique thereof |
CN101875788A (en) * | 2009-04-30 | 2010-11-03 | 中国石油天然气股份有限公司 | Water emulsion type protection wax |
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CN108864940A (en) * | 2018-08-10 | 2018-11-23 | 南京世界村汽车动力有限公司 | A kind of Anti-corrosion anti-rust wax composition for surface of automobile engine and preparation method thereof |
CN109796844A (en) * | 2019-01-22 | 2019-05-24 | 江苏冠军科技集团股份有限公司 | A kind of water base cross-linked epoxy anticorrosive paint and preparation method thereof modified based on wax |
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WO2020245045A1 (en) | 2019-06-07 | 2020-12-10 | Pfinder Kg | Rheology-controllable anti-corrosion agent with an aqueous base |
CN114008146A (en) * | 2019-06-07 | 2022-02-01 | 芬德两合公司 | Rheology-controllable water-based corrosion-inhibiting additive |
CN113604135A (en) * | 2021-07-26 | 2021-11-05 | 湖南金裕环保科技有限公司 | Water-based protective wax, preparation method and application thereof |
CN115093892A (en) * | 2022-07-12 | 2022-09-23 | 辽宁海华科技股份有限公司 | Water-based automobile cavity antirust agent and preparation method thereof |
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