CN106800371A - A kind of high thermal conductivity coefficient borosilicate fluorescent glass material and preparation method thereof - Google Patents

A kind of high thermal conductivity coefficient borosilicate fluorescent glass material and preparation method thereof Download PDF

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Publication number
CN106800371A
CN106800371A CN201710060625.0A CN201710060625A CN106800371A CN 106800371 A CN106800371 A CN 106800371A CN 201710060625 A CN201710060625 A CN 201710060625A CN 106800371 A CN106800371 A CN 106800371A
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glass
fluorescent
thermal conductivity
powder
borosilicate
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CN106800371B (en
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赵国营
房永征
金文田
徐玲芝
刘玉峰
侯京山
张娜
邹军
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Shanghai Institute of Technology
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Shanghai Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • C03C4/12Compositions for glass with special properties for luminescent glass; for fluorescent glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/062Glass compositions containing silica with less than 40% silica by weight
    • C03C3/07Glass compositions containing silica with less than 40% silica by weight containing lead
    • C03C3/072Glass compositions containing silica with less than 40% silica by weight containing lead containing boron
    • C03C3/074Glass compositions containing silica with less than 40% silica by weight containing lead containing boron containing zinc

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Glass Compositions (AREA)

Abstract

The invention discloses a kind of high thermal conductivity coefficient borosilicate fluorescent glass, by host glass powder and Ce:YAG fluorescent material is prepared from, and host glass powder is by 0 15mol%SiO2、20‑55mol%B2O3、10‑50mol%ZnO、0‑15mol%TiO2、5‑20mol%Na2O、0‑5mol%Li2O is constituted, Ce:The doping of YAG fluorescent powder is 1 10wt% of host glass powder gross weight.The preparation method of above-mentioned fluorescent glass is additionally provided, this fluorescent glass piece has the advantage that thermal conductivity is high, heat endurance is good as the fluorescence transition material of white light LEDs.Compared to the packing forms of traditional silica gel and epoxy resin, the present invention has environmental stability good, is declined the problems such as being reduced with light efficiency in the absence of aging, yellow, color, is particularly suited in some high-capacity LED lighting devices.

Description

A kind of high thermal conductivity coefficient borosilicate fluorescent glass material and preparation method thereof
Technical field
The invention belongs to materialogy field, it is related to a kind of LED encapsulation technologies, specifically a kind of high thermal conductivity coefficient borosilicate Hydrochlorate fluorescent glass material and preparation method thereof.
Background technology
LED light source has the remarkable advantages such as low, pollution-free long lifespan, energy consumption, efficiency high, small volume, is illuminating and is showing Field has broad application prospects, and meets the developing direction of future light source.
The LED packing forms of current main flow are using transparent organic silicon glue and Ce:YAG fluorescent powder is mixed, Ran Hou Dispensing is carried out on InGaN blue chips.Current this encapsulation mode due to the presence of organic silica gel, in light source continuous firing In the case of, chip heating can cause to adhere to superincumbent organic matter yellow, aging, then cause chromaticity coordinates elegant and light decay, shadow The luminous efficiency and service life of LED light source are rung.Especially for the high-power LED light source of watt level, the work electricity of its chip It is more than 300mA to flow, and is generated heat in the case of working long hours serious, accelerates the aging of organic silica gel, shortens light source life. Fluorescent glass is a kind of effective material for solving LED heating.Substantial amounts of has been done to LED fluorescence conversion glass material both at home and abroad Research, is at present to prepare host glass first using most preparation methods, and then milling prepares fluorescence with fluorescent material co-sintering Glass block.Current relevant fluorescent glass patent is concentrated mainly on the composition and technology of preparing of fluorescent glass.It is both domestic and external Technical specialist successively develops the glass systems such as phosphate, borophosphate, borosilicate, aluminium borate, tellurate.Fluorescence The technology of preparing of piece typically uses two-step method, and first step synthetic substrate glass, the glass making techniques of use include water quenching, melt Melt method, sol-gal process and chemical vapor deposition etc..The preparation of second step fluorescent glass piece, the technology of preparing for using is co-sintering Method, silk screen print method, the tape casting, cladding process etc..
The content of the invention
For above-mentioned technical problem of the prior art, the invention provides a kind of high thermal conductivity coefficient borosilicate fluorescence glass Glass material and preparation method thereof, described this high thermal conductivity coefficient borosilicate fluorescent glass material and preparation method thereof will be solved Because heat dissipation problem causes chromaticity coordinates elegant and light decay after LED encapsulation of the prior art, the luminous efficiency of LED light source is have impact on With the technical problem of service life.
The invention provides a kind of high thermal conductivity coefficient borosilicate fluorescent glass material, by host glass powder and Ce:YAG is glimmering Light powder is prepared from, and described host glass powder is prepared from by the raw material of following molar percentage:
Ce:The doping of YAG fluorescent powder is the 1-10wt% of host glass powder gross weight
Present invention also offers a kind of preparation method of above-mentioned high thermal conductivity coefficient borosilicate fluorescent glass material, including Following steps:
1) each reactive material is weighed according to molar percentage, is fully ground after above-mentioned each reactive material is mixed, then mixed Close uniform;
2) ground compound is put into corundum crucible, is subsequently placed in the Si-Mo rod of 1050~1100 DEG C of temperature range Founded in electric furnace, fusing time is 15~40min, be poured into after raw material melts clarification completely in distilled water at room temperature Water quenching is carried out, drying is milled to particle diameter between 40~50 μm, obtains host glass powder;
3) the host glass powder and Ce that will be prepared:YAG fluorescent powder is mixed, Ce:The doping of YAG fluorescent powder is The 1-10wt% of host glass powder gross weight, mixed powder is placed in Muffle furnace and is fired, firing temperature be 500~ 600 DEG C, the firing time is 20~30 minutes, high thermal conductivity coefficient borosilicate fluorescent glass material.
Further, the thermal conductivity of described high thermal conductivity coefficient borosilicate fluorescent glass material is in 1.23W/m/K- 1.35W/m/K。
Further, the chromaticity coordinate of described high thermal conductivity coefficient borosilicate fluorescent glass material can be according to fluorescence glass The thickness of glass piece is adjusted.
The present invention prepares fluorescence bulk glass by two-step method, and various concentrations are carried out after selected host glass composition YAG fluorescent powder is adulterated, and obtains a series of borosilicate fluorescent glass of concentration proportionings.Glass is in glassy yellow, opaque, machinery Intensity is high, optical property is uniform, physicochemical properties stabilization, and thermal conductivity is in 1.23W/m/K-1.35W/m/K.In 450nm wavelength Excite optical pumping under, obtain the gold-tinted output of 550nm, send white light after being fastened with InGaN blue chips.
The present invention, can be according to the thickness of fluorescent glass piece and the content of fluorescent material while preferable thermal conductivity is kept To adjust the position of luminous spectrum.Also there is preferable chemical stability and mechanical strength, it is to avoid phosphate glass it is easily moist and The relatively low defect of tellurate glass mechanical strength, it is practical, especially in high-capacity LED lighting field.
The present invention prepares presoma host glass material by constituting design using high-temperature melting method, is then total to using low temperature Sintering process prepares fluorescent glass piece.By fluorescent glass piece and blue chip encapsulation combine generation white light, according to glass thickness with Phosphor concentration is adjusted to fluorescence Spectra.Fluorescent glass used in the present invention both ensure that its conduct by well-designed The good physicochemical stability of Pyrex and mechanical performance, and with thermal conductivity and optical uniformity higher.Ce3+:YAG fluorescence Powder is used as in the doping centre of luminescence.
The present invention is compared with prior art, and its technological progress is significant.This fluorescent glass piece as white light LEDs fluorescence Transition material has thermal conductivity (1.35Wm high-1·K-1) advantage such as heat endurance is good.Compared to traditional silica gel and asphalt mixtures modified by epoxy resin The packing forms of fat, the fluorescent glass piece has environmental stability good, in the absence of aging, yellow, color decline with light efficiency reduction etc. ask Topic, is particularly suited in some high-capacity LED lighting devices.The present invention prepare fluorescent glass according to using mold shape not It is same to be made different shapes, it is easy to assemble, directly fitted with blue chip, it is easy to form large-scale production.
Brief description of the drawings
Fig. 1 is excited the fluorescence spectrum of fluorescent glass by blue light that embodiment 4# is obtained.
The cie color coordinate of the fluorescence spectrum that Fig. 2 is obtained by embodiment 4#.
Specific embodiment
LED encapsulation of the present invention is as shown in table 1 with the glass ingredient of 12 specific embodiments of borosilicate fluorescent glass:
Table 1:The host glass powder formula of specific 12 embodiments
Embodiment 1:
Composition is as shown in 4# in table 1, and specific preparation process is as follows:
According to the molar percentage that 4# glass in table 1 is constituted, the weight of corresponding each composition is calculated, weigh each raw material simultaneously It is well mixed;Compound is put into corundum crucible and is melted in 1050 DEG C~1100 DEG C of Elema electric furnace, after being completely melt Clarification 15 minutes, in the glass metal cast that will be melted distilled water at room temperature;Enter in rapid immigration drying box after slightly cooling down Row drying, pulverizes after drying, d50At 12 μm or so.By glass dust and Ce:YAG fluorescent powder is according to mass ratio 20:1 mixing is equal Sintering in 580 DEG C of Muffle furnace is positioned over after even, the polishing of sample cutting and grinding is taken out after 15 minutes, in case follow-up test.
Test result to the glass is as follows:
Sample is processed into Φ=15mm, the sheet glass of h=2mm is simultaneously polished, is tested under the blue light pumping of 450nm wavelength Its fluorescence spectrum.LED encapsulation of the present invention is as shown in Figure 1 with the electroluminescence spectrum of borosilicate glass flourescent sheet.Experiment shows, glass Glass is in glassy yellow, opaque, and optical property is uniform, excellent in physical and chemical performance, 450nm wavelength it is laser diode-pumped under Yellow fluorescence transmitting very wide can be obtained.Its chromaticity coordinate figure is as shown in Figure 2.
Embodiment 2:
Composition is as shown in 7# in table 1, and specific preparation process is as follows:
According to the molar percentage that 7# glass in table 1 is constituted, the weight of corresponding each composition is calculated, weigh each raw material simultaneously It is well mixed;Compound is put into corundum crucible and is melted in 1050 DEG C~1100 DEG C of Elema electric furnace, after being completely melt Clarification 15 minutes, in the glass metal cast that will be melted distilled water at room temperature;Enter in rapid immigration drying box after slightly cooling down Row drying, pulverizes after drying, d50At 12 μm or so.By glass dust and Ce:YAG fluorescent powder is according to mass ratio 20:1 mixing is equal Sintering in 580 DEG C of Muffle furnace is positioned over after even, the polishing of sample cutting and grinding is taken out after 15 minutes, in case follow-up test.
Test result to the glass is as follows:
Sample is processed into Φ=15mm, the sheet glass of h=2mm is simultaneously polished, is tested under the blue light pumping of 450nm wavelength Its fluorescence spectrum.Experiment shows that glass is in glassy yellow, opaque, and optical property is uniform, excellent in physical and chemical performance, in 450nm The laser diode-pumped lower of wavelength can obtain yellow fluorescence transmitting very wide.
Embodiment 3:
Composition is as shown in 11# in table 1, and specific preparation process is as follows:
According to the molar percentage that 11# glass in table 1 is constituted, the weight of corresponding each composition is calculated, weigh each raw material And be well mixed;Compound is put into corundum crucible and is melted in 1050 DEG C~1100 DEG C of Elema electric furnace, be completely melt Clarify 15 minutes afterwards, in the glass metal cast that will be melted distilled water at room temperature;After slightly cooling down in rapid immigration drying box It is dried, is pulverized after drying, d50At 12 μm or so.By glass dust and Ce:YAG fluorescent powder is according to mass ratio 15:1 mixing Sintering in 580 DEG C of Muffle furnace is positioned over after uniform, the polishing of sample cutting and grinding is taken out after 15 minutes, in case follow-up test.
Test result to the glass is as follows:
Sample is processed into Φ=15mm, the sheet glass of h=2mm is simultaneously polished, is tested under the blue light pumping of 450nm wavelength Its fluorescence spectrum.Experiment shows that glass is in glassy yellow, opaque, and optical property is uniform, excellent in physical and chemical performance, in 450nm The laser diode-pumped lower of wavelength can obtain yellow fluorescence transmitting very wide.
Embodiment 4:
Composition is as shown in 4# in table 1, and specific preparation process is as follows:
According to the molar percentage that 4# glass in table 1 is constituted, the weight of corresponding each composition is calculated, weigh each raw material simultaneously It is well mixed;Compound is put into corundum crucible and is melted in 1050 DEG C~1100 DEG C of Elema electric furnace, after being completely melt Clarification 15 minutes, in the glass metal cast that will be melted distilled water at room temperature;Enter in rapid immigration drying box after slightly cooling down Row drying, pulverizes after drying, d50At 12 μm or so.By glass dust and Ce:YAG fluorescent powder is according to mass ratio 15:1 mixing is equal Sintering in 580 DEG C of Muffle furnace is positioned over after even, the polishing of sample cutting and grinding is taken out after 15 minutes, in case follow-up test.
Test result to the glass is as follows:
Sample is processed into Φ=15mm, the sheet glass of h=2mm is simultaneously polished, is tested under the blue light pumping of 450nm wavelength Its fluorescence spectrum.Experiment shows that glass is in glassy yellow, opaque, and optical property is uniform, excellent in physical and chemical performance, in 450nm The laser diode-pumped lower of wavelength can obtain yellow fluorescence transmitting very wide.
Embodiment 5:
Composition is as shown in 4# in table 1, and specific preparation process is as follows:
According to the molar percentage that 4# glass in table 1 is constituted, the weight of corresponding each composition is calculated, weigh each raw material simultaneously It is well mixed;Compound is put into corundum crucible and is melted in 1050 DEG C~1100 DEG C of Elema electric furnace, after being completely melt Clarification 15 minutes, in the glass metal cast that will be melted distilled water at room temperature;Enter in rapid immigration drying box after slightly cooling down Row drying, pulverizes after drying, d50At 12 μm or so.By glass dust and Ce:YAG fluorescent powder is according to mass ratio 10:1 mixing is equal Sintering in 620 DEG C of Muffle furnace is positioned over after even, the polishing of sample cutting and grinding is taken out after 15 minutes, in case follow-up test.

Claims (4)

1. a kind of high thermal conductivity coefficient borosilicate fluorescent glass material, it is characterised in that:By host glass powder and Ce:YAG fluorescence Powder is prepared from, and described host glass powder is prepared from by the raw material of following molar percentage:
SiO20-15%;
B2O320-55%;
ZnO 10-40%;
TiO20-15%;
Na2O 5-20%;
Li2O 0-5%;
Described Ce:The doping of YAG fluorescent powder is the 1-10wt% of host glass powder gross weight.
2. the preparation method of a kind of high thermal conductivity coefficient borosilicate fluorescent glass material described in claim 1, it is characterised in that Comprise the following steps:
1)Each reactive material is weighed according to molar percentage, is fully ground after above-mentioned each reactive material is mixed, then mix equal It is even;
2)Ground compound is put into corundum crucible, the silicon molybdenum rod furnace of 1050 ~ 1100 DEG C of temperature range is subsequently placed in In founded, fusing time is 15 ~ 40min, is carried out in the distilled water for being poured at room temperature after raw material melts clarification completely Water quenching, drying is milled to particle diameter between 40 ~ 50 μm, obtains host glass powder;
3)The host glass powder and Ce that will be prepared:YAG fluorescent material is mixed, Ce:The doping of YAG fluorescent powder is base The 1-10wt% of matter glass dust gross weight, mixed powder is placed in Muffle furnace and is fired, and firing temperature is 500 ~ 600 DEG C, the firing time is 20 ~ 30 minutes, high thermal conductivity coefficient borosilicate fluorescent glass material.
3. a kind of fluorescence conversion glass for being prepared according to claim 1, it is characterised in that:Described high thermal conductivity coefficient The thermal conductivity of borosilicate fluorescent glass material is in 1.23W/m/K-1.35 W/m/K.
4. a kind of fluorescence conversion glass for being prepared according to claim 1, it is characterised in that:Described high thermal conductivity coefficient The chromaticity coordinate of borosilicate fluorescent glass material can be adjusted according to the thickness of fluorescent glass piece.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107365070A (en) * 2017-09-13 2017-11-21 上海应用技术大学 A kind of white light LEDs red green composite fluorescence glass and preparation method thereof
CN107879640A (en) * 2017-11-01 2018-04-06 上海应用技术大学 A kind of preparation method of the remote fluorescence piece based on borate glass powder
CN107879623A (en) * 2017-11-20 2018-04-06 上海应用技术大学 A kind of white light LEDs emitting red light glass ceramics and preparation method thereof
CN109830587A (en) * 2019-01-10 2019-05-31 徐煜 A kind of full angle shines and the led lighting source production method of single side encapsulation
CN110395913A (en) * 2019-08-08 2019-11-01 上海应用技术大学 A kind of preparation method of the layer-stepping arrangement architecture fluorescent glass for full-spectrum LED
CN110818248A (en) * 2019-11-22 2020-02-21 广州光联电子科技有限公司 High-thermal-conductivity and high-refractive-index fluorescent glass layer and preparation method thereof

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CN101643315A (en) * 2009-08-10 2010-02-10 武汉理工大学 Low-melting-point fluorescent glass for white light LED and preparation method thereof
CN105121375A (en) * 2013-07-25 2015-12-02 中央硝子株式会社 Phosphor-dispersed glass
CN105399325A (en) * 2015-04-17 2016-03-16 苏州工业园区晶冠瓷材料科技有限公司 Ce:YAG fluorescent glass for white-light LED and preparation method of Ce:YAG fluorescent glass
CN105621886A (en) * 2014-11-26 2016-06-01 中央硝子株式会社 Phosphor-dispersed glass

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101643315A (en) * 2009-08-10 2010-02-10 武汉理工大学 Low-melting-point fluorescent glass for white light LED and preparation method thereof
CN105121375A (en) * 2013-07-25 2015-12-02 中央硝子株式会社 Phosphor-dispersed glass
CN105621886A (en) * 2014-11-26 2016-06-01 中央硝子株式会社 Phosphor-dispersed glass
CN105399325A (en) * 2015-04-17 2016-03-16 苏州工业园区晶冠瓷材料科技有限公司 Ce:YAG fluorescent glass for white-light LED and preparation method of Ce:YAG fluorescent glass

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107365070A (en) * 2017-09-13 2017-11-21 上海应用技术大学 A kind of white light LEDs red green composite fluorescence glass and preparation method thereof
CN107879640A (en) * 2017-11-01 2018-04-06 上海应用技术大学 A kind of preparation method of the remote fluorescence piece based on borate glass powder
CN107879623A (en) * 2017-11-20 2018-04-06 上海应用技术大学 A kind of white light LEDs emitting red light glass ceramics and preparation method thereof
CN109830587A (en) * 2019-01-10 2019-05-31 徐煜 A kind of full angle shines and the led lighting source production method of single side encapsulation
CN110395913A (en) * 2019-08-08 2019-11-01 上海应用技术大学 A kind of preparation method of the layer-stepping arrangement architecture fluorescent glass for full-spectrum LED
CN110395913B (en) * 2019-08-08 2022-02-25 上海应用技术大学 Preparation method of fluorescent glass with layered arrangement structure for full-spectrum LED
CN110818248A (en) * 2019-11-22 2020-02-21 广州光联电子科技有限公司 High-thermal-conductivity and high-refractive-index fluorescent glass layer and preparation method thereof
CN110818248B (en) * 2019-11-22 2022-05-27 广州光联电子科技有限公司 High-thermal-conductivity and high-refractive-index fluorescent glass layer and preparation method thereof

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