CN106796073A - Low charge packaged type refrigeration system - Google Patents

Low charge packaged type refrigeration system Download PDF

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Publication number
CN106796073A
CN106796073A CN201580036543.1A CN201580036543A CN106796073A CN 106796073 A CN106796073 A CN 106796073A CN 201580036543 A CN201580036543 A CN 201580036543A CN 106796073 A CN106796073 A CN 106796073A
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CN
China
Prior art keywords
refrigerant
condenser
refrigeration
evaporator
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201580036543.1A
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Chinese (zh)
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CN106796073B (en
Inventor
库尔特·利本多费
格雷戈里·S·德罗西耶
特雷弗·赫格
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Evapco Inc
Original Assignee
Evapco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Evapco Inc filed Critical Evapco Inc
Priority to CN202010082225.1A priority Critical patent/CN111503951A/en
Priority to CN201910455918.8A priority patent/CN110260545A/en
Priority claimed from PCT/US2015/039111 external-priority patent/WO2016004390A2/en
Publication of CN106796073A publication Critical patent/CN106796073A/en
Application granted granted Critical
Publication of CN106796073B publication Critical patent/CN106796073B/en
Active legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D21/00Defrosting; Preventing frosting; Removing condensed or defrost water
    • F25D21/06Removing frost
    • F25D21/12Removing frost by hot-fluid circulating system separate from the refrigerant system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B33/00Boilers; Analysers; Rectifiers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D13/00Stationary devices, e.g. cold-rooms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/006General constructional features for mounting refrigerating machinery components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/05Compression system with heat exchange between particular parts of the system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/07Details of compressors or related parts
    • F25B2400/071Compressor mounted in a housing in which a condenser is integrated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/13Economisers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/23Separators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/19Pressures
    • F25B2700/193Pressures of the compressor
    • F25B2700/1933Suction pressures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/19Pressures
    • F25B2700/197Pressures of the evaporator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2115Temperatures of a compressor or the drive means therefor
    • F25B2700/21151Temperatures of a compressor or the drive means therefor at the suction side of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21175Temperatures of an evaporator of the refrigerant at the outlet of the evaporator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B5/00Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity
    • F25B5/02Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity arranged in parallel

Abstract

A kind of packaged type pump liquid cycle refrigeration system, the refrigerant charge of the refrigeration capacity per ton of the system is 10lbs or smaller.Compressor and associated components are located in pre-packaged formula modularization computer room, and wherein condenser is arranged on computer room, and evaporator close-coupled is to pre-packaged formula modularization computer room.The large-scale receiver container of prior art can be replaced with single-phase or two-phase cyclonic separator, and described single-phase or two-phase cyclonic separator is also placed in the pre-packaged formula modularization computer room.

Description

Low charge packaged type refrigeration system
Technical field
The present invention relates to industrial refrigeration system.
Background technology
The industrial refrigeration system of prior art, such as the refrigeration system of cold store, particularly amino refrigeration system, It is that height separates.Evaporator coil is frequently mounted on the ceiling of refrigeration space, or is collected on the roof of refrigeration space On attic in, condenser coil and fan are typically mounted on independent on the roof of the building comprising the refrigeration space In space, and compressor, receiving tank, oil separating tank and other machinery system are typically collected in away from the single of public space In computer room.Because ammonia is to the toxicity of the mankind, the influence of the release caused by mistake or mechanical integrity and terrorism Threat, the amino industrial refrigeration system containing a large amount of ammonia highly adjusted.Containing the system needs for having more than 10,000lbs ammonia The Risk Management Plan (Risk Management Plan, RMP) and the process safety governing plan (OSHA ' s of OSHA of EPA Process Safety Management Plan), and the inspection of federal agency may be caused.California is to containing super Crossing the system of 500lbs ammonia has extra limitation/requirement.Any refrigeration system of 100 pounds or more of emission intensity is caused to leak, Must report to EPA.
The content of the invention
The present invention is a kind of packaged type pump liquid cycle refrigeration system, and the refrigerant charge of its refrigeration capacity per ton is 10lbs or less.The present invention is a kind of low charge packaged type refrigeration system, and wherein compressor and associated components are located at pre-packaged formula In modularization computer room, and wherein condenser is closely connected to pre-packaged formula modularization computer room.Embodiments in accordance with the present invention, Can be substituted for separating from evaporator with the liquid-vapor isolating construction/device being placed in pre-packaged formula modularization computer room The refrigerant steam and refrigerant liquid that leave and store standby refrigerant liquid, prior art large-scale receiver and hold Device.According to one embodiment, liquid-vapor isolating construction/device can be single-phase or two-phase cyclone separator.According to the present invention Another embodiment, standard energy-saving appliance container (its collect come condenser liquid) can also be optionally pre- by being also placed in Single-phase or two-phase cyclonic separator in packaged type modularization computer room is replaced.Evaporator coil is preferably formed with internal enhancing, To improve flowing of the refrigerant liquid by pipeline, strengthen heat exchange and reduce refrigerant charge.According to one embodiment, condensation Device can be constituted by being preferably formed with internal enhanced coil pipe, and the internal enhancing is improved by the refrigerant steam of pipeline Flowing, strengthens heat exchange and reduces refrigerant.According to more preferred embodiment, evaporator tube enhancing and condenser tube strengthen each other not Together.It is entitled that " (inside for coil pipe product strengthens Internally Enhanced Tubes for Coil Products Pipe) " the full content of CO-PENDING provisional application 62/188,264 be incorporated herein by reference.It is cold according to alternate embodiment Condenser system can use micro channel heat exchanger technology.Condenser system can be as known in the art for by refrigerant Steam is condensed into any types of liquid refrigerant.
According to various embodiments, the system can be liquid glut system or direct expansion system, but optimal Choosing is with glut rate (the quality of steam stream needed for entering the liquid refrigerant mass flowrate of evaporator and producing cooling effect The ratio that rate is compared) very low charge or " critical filling " system, wherein glut rate be 1.05: 1.0 to 1.8: 1.0, Preferred glut rate is 1.2: 1.In order to keep this low glut rate, such as in U.S. Patent application 14/221,694 Can with those capacitance sensors described in 14/705,781 (full content of this two applications is both incorporated herein by reference) To set at each point in systems, to determine the relative quantity of liquid and steam, such that it is able to correspondingly regulating system.It is this Sensor is preferably located in the porch of liquid-vapor separator and/or the exit of evaporator, and/or positioned at evaporator Outlet and liquid-vapor separator between refrigerant pipeline in somewhere and/or compressor porch and/or in liquid The somewhere in refrigerant pipeline between the steam (vapor) outlet and compressor of body-vapor separation device.
In addition, condenser system and computer room preferably close-coupled are to evaporator.Evaporator is located at refrigeration space wherein In the case that attic evaporator in " attic " room of top is arranged, computer room is preferably connected to prefabricated attic evaporation Device module.In the case of ceiling mountable evaporator in refrigeration space, integrated condenser system and modularization computer room are pacified On floor or roof directly over evaporator unit (so-called " piece-rate system ").
Compared with prior art, refrigeration system of the combination of feature as herein described there is provided very low charge.Specifically, The present invention is configured to refrigeration capacity per ton to be needed to be less than 6 pounds of ammonia.According to preferred embodiment, refrigeration per ton of the invention can need few In 4 pounds of ammonia.According to most preferred embodiment, the present invention can effectively be operated with refrigeration capacity per ton less than 2 pounds.Compare Under, the refrigeration per ton of " bar type construction " system of prior art needs 15-25 pounds of ammonia, and prior art low charge system Need about 10 lb/tons refrigeration.Therefore, for 50 tons of refrigeration systems, the bar type building system of prior art needs 750-1,250 The ammonia of pound, the low charge system of prior art needs about 500 pounds of ammonia, and the present invention needs the ammonia less than 300 pounds, and excellent Ammonia of the choosing less than 200 pounds, more preferably less than 100 pounds of ammonia, the reporting thresholds of EPA are (assuming that all ammonia in system are all leaked out Come).In fact, 50 tons of refrigeration systems of the invention, the ammonia of the whole amount in system can be discharged into peripheral region, without The mankind or environment can be caused with significantly infringement or injured.
Brief description of the drawings
Fig. 1 is the schematic diagram of refrigeration system according to an embodiment of the invention.
Fig. 2 is the enlarged drawing of the upper left of Fig. 1.
Fig. 3 is the enlarged drawing of the bottom left section of Fig. 1.
Fig. 4 is the enlarged drawing of the lower right-most portion of Fig. 1.
Fig. 5 is the enlarged drawing of the upper right portion of Fig. 1.
Fig. 6 is that the three-dimensional of combined-type evaporator module and pre-packaged formula modularization computer room according to an embodiment of the invention is saturating View.
Fig. 7 is the three of combined-type evaporator module according to another embodiment of the present invention and pre-packaged formula modularization computer room Dimension perspective view.
Fig. 8 is that the three-dimensional of the inside of formula modularization computer room pre-packaged according to an embodiment of the invention and condenser unit is saturating View.
Fig. 9 is the three of the inside of pre-packaged formula modularization computer room according to another embodiment of the present invention and condenser unit Dimension perspective view.
Figure 10 is combined-type evaporator module and pre-packaged formula modularization computer room according to another embodiment of the present invention Three-dimensional perspective.
Figure 11 shows three three-dimensionals of different embodiments of combined-type evaporator module and pre-packaged formula modularization computer room Perspective view, wherein the embodiment in left side includes the air-cooled condenser system that top is installed.
Figure 12 shows the three-dimensional sectional of the inside of pre-packaged formula modularization computer room according to another embodiment of the present invention Figure.
Figure 13 shows the three-dimensional sectional of the inside of Combined roof room evaporator module and pre-packaged formula modularization computer room Figure.
Specific embodiment
Fig. 1 is the technique and meter diagram of low charge packaged type refrigeration system according to an embodiment of the invention.Four of Fig. 1 The enlarged drawing of a quarter part is shown in Fig. 2 to Fig. 5.The system includes the steaming including evaporator coil 4a, 4b respectively Hair device 2a and 2b, condenser 8, compressor 10, (it can be with valve, dip hatch or other expansion gears for expansion gear 11a and 11b Form provide), pump 16, liquid-vapor separator 12 and energy-saving appliance 14.According to one embodiment, liquid-vapor separates dress It can be recyclable container to put 12.According to other embodiments, one of liquid-vapor separator 12 and energy-saving appliance 14 or two Person can be provided in the form of single-phase or two-phase cyclonic separator.Aforementioned components can using standard refrigerant pipe arrangement with Fig. 1- Mode shown in 5 is connected.As it is used herein, unless otherwise indicated, term " being connected to " or " via ... connection " mean straight Connect or be indirectly connected with.Optionally except defrosting system 18 includes ethylene glycol tank 20, eg pump 22, glycol condenser coil pipe 24 and second Glycol coil pipe 6a, 6b, their arrangements also using refrigerant pipe arrangement according to Fig. 1 and be connected to each other and in system its Its element.According to other optional alternate embodiments, hot gas or electricity can be provided except defrosting system.Evaporation feed liquor can also be provided Pump/recirculator 16, to provide the additional energy needed for forcing liquid refrigerant to pass through evaporator heat exchanger.
Embodiment according to Fig. 1-5, low pressure liquid refrigerant (" LPL ") is fed to by pump 16 by expansion gear 11 Evaporator.Refrigerant receives heat from refrigeration space, leaves evaporator as low-pressure steam (" LPV ") and liquid, and conveyed To liquid-vapor separator 12 (it can be alternatively cyclonic separator), liquid-vapor separator 12 is by liquid and steams Vapour is separated.Liquid refrigerant (" LPL ") returns to pump 16, and steam (" LPV ") is transported to compressor 10, and compressor 10 makes Steam is assembled and high steam (" HPV ") is sent into condenser 8, and high steam is compressed into highly pressurised liquid by condenser 8 (“HPL”).Highly pressurised liquid (" HPL ") is transported to energy-saving appliance 14, and it improves system effectiveness in the following manner:By highly pressurised liquid (" HPL ") is reduced to intermediate pressure liquid " IPL ", and intermediate pressure liquid then is transported into liquid-vapor separator 12, liquid Body-vapor separation device 12 supplies low pressure liquid refrigerant (" LPL ") to pump 16, so as to complete refrigerant cycle.In figs. 1-5 Ethylene glycol flow path (in the case where optional ethylene glycol removes defrosting system) and compressor oil flow path are also show, but Need not discuss in more detail herein, except to point out that this low charge packaged type refrigeration system can be optionally included in encapsulation Defrosting completely and compressor oil recirculation subsystem in system.Fig. 1-5 also includes many of the monitoring and control for system Control valve, isolating valve and safety valve and temperature and pressure sensor (also referred to as indicator or meter).Additionally, optional pass Sensor 26a, 26b may be located at the downstream of described evaporator 2a, 2b, in the upstream of the entrance of liquid-vapor separator 12, use To measure the vapor/liquid ratio of the refrigerant for leaving evaporator.According to alternate embodiment, optional sensor 26c may be located at In refrigerant pipeline between the outlet of liquid-vapor separator 12 and the entrance of compressor 10.Sensor 26a, 26b and 26c can be the capacitance sensor of the type disclosed in 781 in United States serial 14/221,694 and 14/705, two texts The disclosure offered is incorporated herein by reference in their entirety.Fig. 6 shows that Combined roof room is steamed according to an embodiment of the invention The example of hair device module and pre-packaged formula modularization computer room.According to the embodiment, evaporator is placed in evaporator module, and The remaining part of the system shown in Fig. 1-5 is placed in computer room module.According to each of adoptable condenser system of the invention Embodiment is planted including the evaporative condenser with optional internal reinforced pipe, with the enhanced air cooling fins in optional inside and pipe Formula heat exchanger, air cooling micro channel heat exchanger and water-cooled heat exchanger.In the situation of air-cooled condenser system Under, condenser coil and fan may be mounted on the top of computer room module, for completely self-contained roof system.Other classes The condenser system of type may be located at the inside of computer room.According to the embodiment, whole system is completely self-contained in two roof moulds In block so that whole system allows to load using such as level bed non-escorts vehicle (flat bed permit load non- Escort vehicle), it is very easy to be transported to infield on highway.Attic and computer room module can be separated for transporting Defeated and/or final placement, but it is mounted adjacent to maximize cause according to most preferred embodiment, attic and computer room module The reduction of cryogen charge.According to most preferred embodiment, roof room module and computer room module are integrated into individual module, but evaporator Space is spatially separating and adiabatic with computer room, to meet industrial standard.Fig. 7,10 and 11 show adjacent attic evaporator mould The other examples of block and computer room module.
Fig. 8,9 and 12 are the three of the inside of pre-packaged formula modularization computer room according to embodiments of the present invention and condenser unit Dimension profile perspective, wherein all elements of low charge packaged type refrigeration system are comprised in integrated unit in addition to evaporator In.As discussed herein, evaporator can be placed in roof room module, or it can be suspended in refrigeration space, excellent Underface of the selection of land in the position of computer room module.According to these embodiments, evaporator is configured to directly to cool down in refrigeration space Or the air that is fed to refrigeration space.
According to alternate embodiment (for example, wherein end user be not intended to cooling air contacted with containing amino moiety/pipe arrangement), steam Hair device can be structured as heat exchanger to cool down auxiliary Non-Volatile Fluid, such as water or water/ethylene glycol mixture, the auxiliary Non-Volatile Fluid is used to cool down the air in refrigeration space.In this case, evaporator may be mounted at the inside of computer room.
Figure 13 is the section three-dimensional perspective of the inside of Combined roof room evaporator module and pre-packaged formula modularization computer room Figure.
Compared with prior art, refrigeration system of the combination of feature as herein described there is provided very low charge.Specifically, The present invention is configured to refrigeration capacity per ton to be needed to be less than 6 pounds of ammonia.According to preferred embodiment, refrigeration per ton of the invention can need Ammonia less than 4 pounds.According to most preferred embodiment, the present invention can effectively be operated with less than 2 lb/ton refrigerating capacitys.Compared to it Under, prior art " bar type construction " system refrigeration per ton needs 15-25 pounds of ammonia, and the low charge system of prior art is per ton Refrigeration needs about 10 pounds.Therefore, for 50 tons of refrigeration systems, the bar type building system of prior art needs 750-1,250 pounds Ammonia, the low charge system of prior art needs about 500 pounds of ammonia, and the present invention needs the ammonia less than 300 pounds, and preferably Less than 200 pounds of ammonia, more preferably less than 100 pounds ammonia, the reporting thresholds (assuming that all ammonia in system are all leaked out) of EPA.It is real On border, 50 tons of refrigeration systems of the invention, the ammonia of the whole amount in system can be discharged into peripheral region, without to people Class or environment cause significantly infringement or injure.
Although ammonia wherein of the invention main be the refrigeration system of refrigerant context in be described, it is contemplated that The present invention will also apply to use the refrigeration system of other natural refrigerants (including carbon dioxide).
Description of the invention is substantially only exemplary, thus without departing from packaged type (one or two module it is integrated Compact systems) low refrigerant charge (that is, refrigerant of the refrigeration capacity per ton less than 10 pounds) refrigeration system design change meaning Figure is within the scope of the present invention.Otherwise constitute packaged type pump liquid cycle refrigeration system and refrigeration wherein per ton There is capacity 10lbs or less refrigerant, relative any change that specific embodiment is described herein to be not to be regarded as a departure from The spirit and scope of the present invention for illustrating in the following claims.

Claims (31)

1. a kind of refrigeration system, including:
Refrigerant evaporator coil,
Vapor/liquid separation structure, the vapor/liquid separation structure is connected to the evaporator coil via refrigerant pipeline Outlet, and be configured to separate low-pressure refrigerant steam from low-pressure refrigerant liquid;
Coolant compressor, the coolant compressor is connected to the liquid-vapor separator via refrigerant pipeline Outlet, and be configured to compress the refrigerant steam from the vapour liq isolating construction;
Refrigerant condenser, the refrigerant condenser is connected to the outlet of the coolant compressor via refrigerant pipeline, And it is configured to for the refrigerant steam produced in the compressor to condense into refrigerant liquid,
High-pressure side expansion gear, the high-pressure side expansion gear is connected to going out for the refrigerant condenser via refrigerant pipeline Mouthful, and it is configured to reduce the pressure of the refrigerant liquid received from the refrigerant condenser;
Collection vessel, the collection vessel is connected to the outlet of the high-pressure side expansion gear via refrigerant pipeline, is used to connect Receive the refrigerant liquid from the high-pressure side expansion gear;
Low-pressure side expansion gear, the low-pressure side expansion gear is connected to the outlet of the collection vessel via refrigerant pipeline, And it is configured to reduce the pressure of the refrigerant liquid received from the collection vessel;
The outlet of the low-pressure side expansion gear is connected to the refrigerant pipeline of the entrance of the vapor/liquid separation structure, The refrigerant pipeline is configured to for refrigerant liquid to be sent to the isolating construction;
The vapor/liquid separation structure has the liquid outlet being connected with the entrance of the evaporator via refrigerant pipeline;
Wherein described vapor/liquid separation structure, the compressor, the high-pressure side expansion gear, the collection vessel and institute Low-pressure side expansion gear is stated to be located in pre-packaged formula modularization computer room;
The refrigeration capacity per ton of wherein described refrigeration system needs the refrigerant less than six pounds.
2. refrigeration system according to claim 1, wherein the refrigerant is ammonia.
3. refrigeration system according to claim 1, wherein the vapor/liquid separation structure includes cyclonic separator.
4. refrigeration system according to claim 1, wherein the vapor/liquid separation structure includes recirculator container.
5. refrigeration system according to claim 1, wherein the collection vessel includes cyclonic separator.
6. refrigeration system according to claim 1, wherein the collection vessel includes energy-saving appliance.
7. refrigeration system according to claim 1, wherein the evaporator coil have it is internal strengthen, to improve the steaming The flowing of the liquid/vapor in hair device coil pipe, and improve heat exchange and refrigerant charge.
8. refrigeration system according to claim 1, wherein the condenser includes thering is internal enhanced coil pipe.
9. refrigeration system according to claim 1, wherein the condenser includes micro channel heat exchanger.
10. refrigeration system according to claim 1, further includes to be located at the connection evaporator coil and the steaming Liquid vapour quality in the refrigerant pipeline of vapour/liquid isolating construction compares sensor.
11. refrigeration systems according to claim 1, further include to be located at the connection vapor/liquid separation structure and Liquid vapour quality in the refrigerant pipeline of the compressor compares sensor.
12. refrigeration systems according to claim 1, further include oil eliminator container, the oil eliminator container structure Cause to separate compressor oil from the refrigerant steam for being received from the compressor.
13. refrigeration systems according to claim 1, wherein the condenser is air-cooled condenser, the air is cold Cooler condenser includes the coil pipe and condenser fan on the top of the pre-packaged formula modularization computer room.
14. refrigeration systems according to claim 1, wherein the condenser is located at the pre-packaged formula modularization computer room It is internal.
15. refrigeration systems according to claim 1, the refrigeration capacity per ton of the refrigeration system needs the cause less than four pounds Cryogen.
16. refrigeration systems according to claim 1, the refrigeration capacity per ton of the refrigeration system needs the cause less than two pounds Cryogen.
A kind of 17. refrigeration systems, including:
Refrigerant condenser;With
Prefabricated modularization computer room, comprising:
Vapor/liquid separation structure, the vapor/liquid separation structure is configured to be connected to evaporator via refrigerant pipeline Outlet;
Coolant compressor, the coolant compressor is connected to the outlet of the isolating construction via refrigerant pipeline;And The entrance of the condenser is connected to via refrigerant pipeline;
Collection vessel, the collection vessel is connected to the outlet of the refrigerant condenser via refrigerant pipeline;
The outlet of the collection vessel is connected to the refrigerant pipeline of the entrance of the vapor/liquid separation structure;
Wherein described vapor/liquid separation structure have be configured to via refrigerant pipeline and going out that the entrance of evaporator is connected Mouthful;
And the refrigeration capacity per ton of wherein described refrigeration system needs the refrigerant less than six pounds.
18. refrigeration systems according to claim 17, further include evaporator, and the evaporator is connected to the steaming The entrance of vapour/liquid isolating construction, and it is connected to the outlet of the vapor/liquid separation structure.
19. refrigeration systems according to claim 18, wherein the evaporator is arranged in prefabricated modularization vaporization chamber.
20. refrigeration systems according to claim 18, wherein the evaporator is arranged on neighbouring or prefabricated less than described Modularization computer room refrigeration space in.
21. refrigeration systems according to claim 17, further include to be located at the fluid of the vapor/liquid separation structure The recirculation pump in flow of refrigerant path between outlet and the entrance of evaporator.
22. refrigeration systems according to claim 17, wherein the condenser is air-cooled condenser, the air is cold Cooler condenser includes the coil pipe and fan that are configured for mount on the top of the prefabricated modularization computer room.
23. be used for reduce refrigeration capacity per ton in refrigeration system amount of refrigerant method, the refrigeration system have evaporator, Liquid/vapor separator, compressor, condenser and collection vessel, methods described include:The compressor, the liquid are steamed Vapour separator and the collection vessel are encapsulated in prefabricated modularization computer room, by the condenser in air-cooled condenser In the case of be arranged on the roof of the prefabricated modularization computer room, and the evaporator is connected to via refrigerant pipeline The prefabricated modularization computer room.
24. methods according to claim 23, wherein the evaporator is arranged in prefabricated modularization vaporization chamber.
25. methods according to claim 24, wherein the prefabricated modularization vaporization chamber is adjacent to the prefabricated module Change computer room to install.
26. methods according to claim 23, wherein the evaporator is being arranged on the prefabricated modularization computer room just In the refrigeration space of lower section.
27. be used for reduce refrigeration capacity per ton in refrigeration system amount of refrigerant method, the refrigeration system have evaporator, Liquid/vapor separator, compressor, condenser and collection vessel, methods described include:Installation includes the compressor, described The prefabricated modularization computer room of liquid vapour separator and the collection vessel, and refrigerant pipeline is used by the evaporator It is connected to the prefabricated modularization computer room.
28. methods according to claim 27, including the neighbouring prefabricated modularization computer room installs prefabricated modularization Vaporization chamber.
29. methods according to claim 27, including the evaporator is arranged on the prefabricated modularization computer room In the refrigeration space of underface.
30. methods according to claim 27, wherein the condenser is located at the inside of the prefabricated modularization computer room.
31. methods according to claim 27, wherein the condenser is the air cooling condensation for including coil pipe and fan Device, and wherein methods described includes being arranged on the condenser on the top of the prefabricated modularization computer room.
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CN111503951A (en) 2020-08-07
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CN106796073B (en) 2020-03-17
EP3869126A1 (en) 2021-08-25
CN110260545A (en) 2019-09-20

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