Directional loading part and conveying mechanism for battery curls
Technical Field
The invention relates to the field of battery production assembly lines, in particular to a directional loading component and a conveying mechanism for a battery curled product.
Background
The lithium battery is mainly applied to the fields of electrical appliances with large required capacity, long storage time and wide working temperature range, such as cameras, smoke alarms, gas meters, electric meters, water meters and the like. The conventional lithium battery includes a metal case, a crimp, an electrolyte, and a sealing body. The processing technology of the lithium battery is approximately as follows: firstly, forming the curled product, then, filling the curled product into a metal shell, then, injecting electrolyte into the metal shell, and then, sealing to complete the assembly of the lithium battery.
Related processes involving curls are: 1) The curled product comprises a positive plate, first diaphragm paper, a negative plate and second diaphragm paper, the positive plate and the negative plate are curled together, the effect of isolating the positive plate from the negative plate can be met, and then the curled product is wrapped by an adhesive tape to prevent the curled product from being dispersed; 2) The two ends of the curled product are provided with a positive electrode lug and a negative electrode lug; 3) Then placing the curled product into a steel shell, and welding a negative electrode tab of the curled product with the bottom of the steel shell; 4) And finally, welding the positive electrode lug of the curled product with the positive electrode of the battery.
The assembly of the lithium battery is an automatic assembly line, a curled product with a tab is filled in and welded at the bottom of a steel shell, and in order to smoothly carry out the next tab welding process, the negative electrode tab and the positive electrode tab are required to be kept in a vertical state or not to be flattened in the whole process, which is a technical problem.
Disclosure of Invention
The invention aims to solve the technical problem of providing a loading part, equipment or a mechanism which can directionally convey the assembled curled product to the next tab welding procedure under the condition that the tab is not bent.
The technical scheme adopted for solving the technical problems is as follows: the battery crimp product directional loading component comprises a base body, wherein at least one end of the base body is provided with a first circular cavity for accommodating a crimp body, a second circular cavity for accommodating a tab is arranged in the base body below the first circular cavity, and the first circular cavity is communicated with the second circular cavity.
The further preferable scheme of the invention is as follows: the caliber of the first circular cavity is larger than that of the second circular cavity.
The further preferable scheme of the invention is as follows: the depth of the first circular cavity is smaller than the height of the curled body, and the depth of the second circular cavity is larger than the length of the tab.
The battery curled product directional conveying mechanism comprises a rotary table capable of continuously rotating, more than three conveying positions capable of accommodating loading parts are arranged on the periphery of the rotary table, the first conveying position is used for accommodating the loading parts, the second conveying position is used for accommodating curled products in the loading parts, and the loading parts with curled products are pushed away from the rotary table from the third conveying position; the loading part comprises a base body, at least one end of the base body is provided with a first circular cavity for accommodating the crimping body, a second circular cavity for accommodating the tab is arranged in the base body below the first circular cavity, and the first circular cavity is communicated with the second circular cavity.
The further preferable scheme of the invention is as follows: the outer side of the first conveying position is provided with a first conveying groove for conveying the loading component, the outer side of the second conveying position is provided with a curled product placing position and a pushing cylinder, and the side part of the third conveying position is provided with a second conveying groove for conveying the loading component loaded with curled products and a pushing cylinder.
The further preferable scheme of the invention is as follows: the opening of the first circular cavity of the loading part on the second conveying position is horizontally arranged, and the curled product placing position is a horizontally arranged U-shaped groove.
The further preferable scheme of the invention is as follows: the rotary table is characterized in that a shell is arranged outside the rotary table, a first opening corresponding to the first conveying position is formed in the lower end of a front panel of the shell, a second opening corresponding to the third conveying position is formed in the upper end of the front panel of the shell, and the position of the periphery of the shell corresponding to the area between the second conveying position and the third conveying position is in an open shape.
The further preferable scheme of the invention is as follows: the conveying position is an open notch which extends to the side edge part of the rotary disc and the peripheral side part of the rotary disc.
The further preferable scheme of the invention is as follows: the caliber of the first circular cavity is larger than that of the second circular cavity.
The further preferable scheme of the invention is as follows: the depth of the first circular cavity is smaller than the height of the curled body, and the depth of the second circular cavity is larger than the length of the tab.
Compared with the prior art, the invention has the advantages that the loading part capable of loading the curled product is provided, the loading part avoids the curled body and the tab from being flattened or bent, the loading part firstly enters the turntable, then the curled product is loaded into the loading part in the turntable, finally the loading part with the curled product is output to the next assembly line, the loading part and the structure design of the whole conveying mechanism ensure that the curled product cannot be extruded by external force to deform in the whole conveying process, and the smooth proceeding of the next process is ensured.
Drawings
FIG. 1 is a perspective view of a loading member;
FIG. 2 is a schematic view of the structure of the curled product loading member;
FIG. 3 is a perspective view of the directional conveyor mechanism;
FIG. 4 is a second perspective view of the directional conveyor;
FIG. 5 is a perspective view of the turntable and housing;
FIG. 6 is a perspective view of the turntable and housing assembled;
fig. 7 is a side view of the turntable and housing assembled.
Detailed Description
The invention is described in further detail below with reference to the embodiments of the drawings.
In order to convey the assembled battery crimp 1 (with tab 11) into the steel can 2 and weld the tab 11 to the bottom of the steel can 2, it is necessary to ensure that the crimp body 12 and tab 11 of the crimp 1 are not crushed or bent, and the load member is specially manufactured for conveyance in a conveying mechanism.
As shown in fig. 1 and 2, the battery crimp product directional loading component 8 comprises a base body 3, wherein both ends of the base body 3 are provided with a first circular cavity 4 for accommodating the crimp body 1, a second circular cavity 5 for accommodating the tab 11 is arranged in the base body 3 below the first circular cavity 4, and the first circular cavity 4 is communicated with the second circular cavity 5. The shape of the crimp body 12 is cylindrical, and the cylindrical crimp body 12 is placed in the first circular cavity 4 to protect the crimp body 12 from being flattened; the extended tab 11 is received in the second circular cavity 5 to avoid buckling or flattening. The loading part can be made of plastic or metal material, and the plastic piece can be molded at one time by injection molding. The loading part has the advantages of simple structure, convenient processing and low manufacturing cost.
As shown in fig. 1 and 2, the diameter of the first circular chamber 4 is larger than the diameter of the second circular chamber 5. Since the negative electrode tab 111 of the crimp 1 is located at the inner side position of the crimp body 12, not at the outermost surface position, the caliber of the second circular cavity 5 may be smaller than that of the first circular cavity 4. The second circular cavity 5 is circular, so that the coiled 12 body is convenient to insert, the direction is not restricted, the loading process is easy to control and realize, and the production efficiency is improved. The depth of the first circular cavity 4 is less than the height of the crimp body 12 and the depth of the second circular cavity 5 is greater than the length of the tab 11. After the wound product 1 is mounted on the mounting member 8, the upper half of the wound body 12 and the positive electrode tab 112 are exposed, and when the wound product 1 is transported to the next step, the upper half of the wound body 12 is gripped by the gripping means and lifted upward, and the wound product 1 is taken out from the mounting member.
In the extended state of the tab 11, the depth of the second circular cavity 5 is sufficient to prevent the tab 11 from being crushed or bent.
As shown in fig. 3-7, the directional conveying mechanism of the battery curls 1 comprises a rotary table 6 capable of continuously rotating, more than three conveying positions capable of accommodating the loading parts 8 are arranged on the periphery of the rotary table 6, the first conveying position 71 is used for accommodating the loading parts 8, the second conveying position 72 is used for accommodating the curls 1 in the loading parts 8, and the loading parts 8 with the curls 1 are pushed away from the rotary table 6 from the third conveying position 73; the loading part 8 comprises a base body 3, at least one end of the base body 3 is provided with a first circular cavity 4 for accommodating a crimping body 12, a second circular cavity 5 for accommodating a tab 11 is arranged in the base body 3 below the first circular cavity 4, and the first circular cavity 4 is communicated with the second circular cavity 5.
As shown in fig. 2, the first circular cavities 4 are arranged at both ends of the loading part 8, so that the design of the conveying mechanism can be reduced and the flow process can be simplified without paying attention to the forward and reverse directions of the loading part 8 during the conveying process.
As shown in fig. 2 and 3, the rotating disk 6 is driven by the rotating device, the sequentially arranged loading members 8 enter the rotating disk 6 from the first conveying position 71, and the curled products 1 enter the loading members 8 from the second conveying position 72, and the loading members 8 with curled products 1 are rotated by the rotating disk 6 to the third conveying position 73, and leave the rotating disk 6 from the position, and enter the production line of a next process. The first conveying position 71 is provided with a first conveying groove 9 for conveying the loading member 8, the second conveying position 71 is provided with a curled product 1 placing position and a pushing cylinder 10, and the third conveying position 73 is provided with a second conveying groove 13 and a pushing cylinder 12 for conveying the loading member 8 loaded with curled products 1 at the side. The loading parts 8 in the first conveying groove 9 sequentially enter a first conveying position 13 on the turntable 6, the curled products 1 in the placing position enter the loading parts 8 in the turntable 6 from a second conveying position 72, then the loading parts 8 loaded with curled products 1 enter the second conveying groove 13 under the action of the pushing cylinder 12, and enter the next process of loading into the steel shell and welding the lugs at the bottom of the steel shell. The opening of the first circular cavity 4 of the loading part 8 on the second conveying position 72 is horizontally arranged, and the placing position of the curled products 1 is a horizontally arranged U-shaped groove. The curled product 1 in the U-shaped groove is pushed into the loading member 8 by the pushing cylinder 10. Crimp 1 is aligned with first circular lumen 4.
As shown in fig. 5 to 7, the housing 14 is provided outside the turntable 6, a first opening 15 corresponding to the first conveying position 71 is provided at the lower end of the front panel of the housing 14, a second opening 16 corresponding to the third conveying position 73 is provided at the upper end of the front panel of the housing 14, and the position of the peripheral side of the housing 14 corresponding to the region between the second conveying position 72 and the third conveying position 73 is opened. The arrangement of the casing 14 can ensure that the conveying positions in the turntable 6 are independent and do not interfere with each other, so that external objects are prevented from entering the turntable 6, and the peripheral side part of the casing 14 corresponding to the area between the second conveying position 72 and the third conveying position 73 is opened, so as to prevent the crimp body 12 and the positive electrode tab 112 on the crimp product 1 from being flattened or bent.
As shown in fig. 6, the transport position is an open gap extending to the side edge of the turntable 6 and the peripheral side of the turntable 6. The loading members 8 are entered from the side edge of the turntable 6, and the curled product 1 is entered from the circumferential side of the turntable 6 onto the loading members 8 in the turntable 6, and the loading members 8 with curled product 1 are then separated from the turntable 6 from the side edge of the turntable 6.
The above description of the battery crimp directional loading device and the conveying mechanism or apparatus provided by the present invention applies to specific examples herein to illustrate the principles and embodiments of the present invention, and the above examples are only for assisting in assisting the present invention and the core idea. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.