CN106782974A - A kind of preparation method of neodymium iron boron magnetic body - Google Patents

A kind of preparation method of neodymium iron boron magnetic body Download PDF

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CN106782974A
CN106782974A CN201611216572.9A CN201611216572A CN106782974A CN 106782974 A CN106782974 A CN 106782974A CN 201611216572 A CN201611216572 A CN 201611216572A CN 106782974 A CN106782974 A CN 106782974A
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powder
lubricant
cooled
neodymium iron
iron boron
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吴中平
梁海斌
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ZHEJIANG ZHONGKE MAGNETIC INDUSTRY Co Ltd
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ZHEJIANG ZHONGKE MAGNETIC INDUSTRY Co Ltd
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    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
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    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
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    • C22C38/00Ferrous alloys, e.g. steel alloys
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    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • H01F1/0576Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together pressed, e.g. hot working
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    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • H01F1/0577Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together sintered

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Abstract

A kind of preparation method of neodymium iron boron magnetic body of the present invention is related to neodymium iron boron magnetic body production field, by optimization of C/C composites, oriented moulding controls the techniques such as magnet oxygen content, a kind of preparation method of performance Nd Fe B sintered magnet is provided, the problem of the batch production of high performance sintered neodymium-iron-boron product is solved.Praseodymium neodymium 30.0% 31.5%, boron 0.9% 1.0%, terbium 0 2.0%, aluminium 0.03% 0.60%, copper 0.05% 0.25%, cobalt 0.3% 1.5%, zirconium 0 0.2%, niobium 0 0.3%, gallium 0.05 0.3% and iron 62.35% 68.67% being weighed by element weight percent and carrying out fusing casting obtain slab;Slab is put into processing in rotary hydrogen crushing furnace and obtains meal;Be milled obtaining fine powder to lubricant is added in meal;To lubricant and antioxidant is added in fine powder, powder is obtained with the bipyramid mixed powder of mixed powder machine;Model is made, raw embryo product is obtained, acquisition product is sintered and cool down.

Description

A kind of preparation method of neodymium iron boron magnetic body
Technical field
In particular it is a kind of preparation method of neodymium iron boron magnetic body the present invention relates to neodymium iron boron magnetic body production field.
Background technology
Neodymium iron boron magnetic body has excellent magnetic performance, and usual its Making programme is dispensing, melting, broken hydrogen, powder processed, orientation Compacting, isostatic pressed, sintering, tempering, post-processing, surface treatment etc..
The theoretical magnetic energy product of sintered NdFeB magnet is 64MGOe, but principal phase ratio by actual magnet, relative density, is taken To the limitation of the factors such as degree, the magnetic energy product limit in experiment is 59MGOe or so, is said in a sense, high energy product NdFeB The development potentiality of permanent-magnet material is extremely limited.But from for the angle for producing and applying, high magnetic energy in current permanent magnetism market Product NdFeB permanent-magnet materials N54,52M, 50H etc., can stablize the enterprise for producing in enormous quantities simultaneously seldom, main reason is that high-performance Equipment of the production of sintered NdFeB to producing, technique and management requirement are higher, and low oxygen process system is generally used in current industry Standby performance Nd Fe B sintered magnet.
The remanent magnetism high energy product trades mark high such as the production such as N54,52M, 50H of current high performance sintered neodymium-iron-boron, in order to improve Magnet Br, it is necessary to as far as possible increase principal phase volume fraction, therefore formula middle rare earth total amount it is relatively low, if production process control not If good, magnet oxygen content can be caused higher, magnet magnetic property declines rapidly.Therefore, it is necessary to strengthen to material in production process Protection, the oxygen content of strict control magnet, it is to avoid magnet is aoxidized.
The content of the invention
The present invention solves the technical problem of a kind of preparation method of neodymium iron boron magnetic body is provided, by optimization of C/C composites, A kind of techniques such as oriented moulding, the distribution of control powder particles, magnet oxygen content, there is provided preparation of performance Nd Fe B sintered magnet Method, solves the problem of the batch production of high performance sintered neodymium-iron-boron product.
In order to solve the above technical problems, being in particular a kind of neodymium iron the present invention relates to neodymium iron boron magnetic body production field The preparation method of boron magnet, comprises the following steps:
(1) praseodymium neodymium 30.0%-31.5%, boron 0.9%-1.05%, terbium 0-2.0%, aluminium are weighed by element weight percent 0.03%-0.60%, copper 0.05%-0.25%, cobalt 0.3%-1.5%, zirconium 0-0.2%, niobium 0-0.3%, gallium 0.05-0.3% With iron 62.35%-68.67%;
(2) material that step (1) is weighed is fitted into crucible, crucible is evacuated to below 10Pa, dried with 50kw power Stove, when vacuum is less than 5Pa, then applying argon gas to 26.8kPa increase power to 550kw meltings, and 7- is refined again after iron fusing 12 minutes start casting when being 1440-1500 DEG C to temperature, obtain slab and cool down;
(3) slab that step (2) is obtained is put into rotary hydrogen crushing furnace, is evacuated to below 1Pa, be passed through 0.066- The hydrogen of 0.098MPa, after saturation inhales hydrogen, is heated to 540-600 DEG C, dehydrogenase 34-8 hours, and discharging obtains thick after being cooled to normal temperature Powder;
(4) lubricant and 0.01-0.2% of meal weight 0.01%-0.15% are added in the meal for obtaining to step (3) Antioxidant it is well mixed after add three-dimensional mixed powder machine mixed powder 0.5-4 hour, then will be ground in powder addition airflow milling Powder, not oxygenating in milling process, it is SMD 2.7-3.4 microns, D90/D10 to obtain powder particles<5.2 fine powder;
(5) lubricant and 0.01%- of fine powder weight 0.01%-0.15% are added in the fine powder for obtaining to step (4) 0.2% antioxidant, powder is obtained in 0.5-4 hours with bipyramid mixed powder machine mixed powder;
(6) powder for obtaining step (5) is according to the big little makings model of product size, and in press system oxygen content< 0.05%, mold center's magnetic field intensity>Orientation compacting is carried out under conditions of 1.8T, green density is reached 3.6-4.3g/cm3, Then green density is made to bring up to 4.4-4.7g/cm using isostatic pressed compacting3, obtain raw embryo product;
(7) the raw embryo product that step (6) is obtained is removed into vacuum packaging bag under airbreak environment, is then placed in nitrogen filled protection Glove box in, the Control for Oxygen Content in glove box within 0.2%, in glove box by raw embryo product removal film swing in stone In print cartridge, sintering furnace is then sent through, sintering furnace is evacuated to below 1Pa, sintering furnace temperature keeps 1020-1100 DEG C, insulation 3-12 hours, terminate rear applying argon gas be cooled to less than 90 DEG C be warming up to again 870-930 DEG C or directly stove be cooled to 870-930 DEG C, 2-5 hour is incubated, then applying argon gas are cooled to less than 90 DEG C, then are warmed up to 460-600 DEG C of insulation 2-7 hours, and insulation terminates After be cooled to less than 80 DEG C and come out of the stove.
As the further optimization of the technical program, the lubricant described in a kind of preparation method of neodymium iron boron magnetic body of the invention For the YSH-06 neodymium iron boron lubricant agent specials that Tianjin Yue Sheng magnetoelectricities Technology Co., Ltd. produces.
As the further optimization of the technical program, a kind of preparation method of neodymium iron boron magnetic body of the invention, it is characterised in that: Described antioxidant is the YSH-01 neodymium iron boron special antioxidants of Tianjin Yue Sheng magnetoelectricities Technology Co., Ltd..
A kind of of the invention preparation method of neodymium iron boron magnetic body has the beneficial effect that:
By optimization of C/C composites, oriented moulding controls the techniques such as powder particles distribution, magnet oxygen content, there is provided a kind of property high The preparation method of energy Sintered NdFeB magnet, solves the problem of the batch production of high performance sintered neodymium-iron-boron product.
Specific embodiment
Specific embodiment one:
In particular it is a kind of preparation method of neodymium iron boron magnetic body the present invention relates to neodymium iron boron magnetic body production field, bag Include following steps:
(1) praseodymium neodymium 30.0%-31.5%, boron 0.9%-1.05%, terbium 0-2.0%, aluminium are weighed by element weight percent 0.03%-0.60%, copper 0.05%-0.25%, cobalt 0.3%-1.5%, zirconium 0-0.2%, niobium 0-0.3%, gallium 0.05-0.3% With iron 62.35%-68.67%;
(2) material that step (1) is weighed is fitted into crucible, crucible is evacuated to below 10Pa, dried with 50kw power Stove, when vacuum is less than 5Pa, then applying argon gas to 26.8kPa increase power to 550kw meltings, and 7- is refined again after iron fusing 12 minutes start casting when being 1440-1500 DEG C to temperature, obtain slab and cool down;
(3) slab that step (2) is obtained is put into rotary hydrogen crushing furnace, is evacuated to below 1Pa, be passed through 0.066- The hydrogen of 0.098MPa, after saturation inhales hydrogen, is heated to 540-600 DEG C, dehydrogenase 34-8 hours, and discharging obtains thick after being cooled to normal temperature Powder;
(4) lubricant and 0.01-0.2% of meal weight 0.01%-0.15% are added in the meal for obtaining to step (3) Antioxidant it is well mixed after add three-dimensional mixed powder machine mixed powder 0.5-4 hour, then will be ground in powder addition airflow milling Powder, not oxygenating in milling process, it is SMD 2.7-3.4 microns, D90/D10 to obtain powder particles<5.2 fine powder;
(5) lubricant and 0.01%- of fine powder weight 0.01%-0.15% are added in the fine powder for obtaining to step (4) 0.2% antioxidant, powder is obtained in 0.5-4 hours with bipyramid mixed powder machine mixed powder;Lubricant is properly added, is conducive to powder to take To shaping, the degree of orientation is improved, so that increase remanent magnetism, but lubricant addition can excessively reduce coercivity.
(6) powder for obtaining step (5) is according to the big little makings model of product size, and in press system oxygen content< 0.05%, mold center's magnetic field intensity>Orientation compacting is carried out under conditions of 1.8T, green density is reached 3.6-4.3g/cm3, Then green density is made to bring up to 4.4-4.7g/cm using isostatic pressed compacting3, obtain raw embryo product;Press system oxygen content mistake Height, can cause product to aoxidize deformation, and hydraulic performance decline, and green density is too high in addition, and orientation resistance is increased, and is unfavorable for remanent magnetism Lifting.
(7) the raw embryo product that step (6) is obtained is removed into vacuum packaging bag under airbreak environment, is then placed in nitrogen filled protection Glove box in, the Control for Oxygen Content in glove box within 0.2%, in glove box by raw embryo product removal film swing in stone In print cartridge, sintering furnace is then sent through, sintering furnace is evacuated to below 1Pa, sintering furnace temperature keeps 1020-1100 DEG C, insulation 3-12 hours, terminate rear applying argon gas be cooled to less than 90 DEG C be warming up to again 870-930 DEG C or directly stove be cooled to 870-930 DEG C, 2-5 hour is incubated, then applying argon gas are cooled to less than 90 DEG C, then are warmed up to 460-600 DEG C of insulation 2-7 hours, and insulation terminates After be cooled to less than 80 DEG C and come out of the stove.Sintering temperature is too high, and overlong time all may result in product burning, crystal grain occurs extremely long Greatly, coercivity declines;And sintering temperature is relatively low, time length partially can then cause product underburnt, and product density is too low, under remanent magnetism etc. Drop.
Described lubricant is the YSH-06 neodymium iron boron lubricant agent specials that Tianjin Yue Sheng magnetoelectricities Technology Co., Ltd. produces, and is one Macromolecule esters polymer is planted, there is preferable lubricity, dispersiveness, oxygen-proof property to sintered NdFeB product and product is improved The effect of performance.
Described antioxidant is the YSH-01 neodymium iron boron special antioxidants of Tianjin Yue Sheng magnetoelectricities Technology Co., Ltd., is A kind of low molecule alkane polymer, has preferable oxygen-proof property, lubricity to sintered NdFeB product and enhances product performance Effect.
Concrete case one:A kind of N54 Sintered NdFeB magnets.
1. dispensing.Formula is as follows:Praseodymium neodymium 30.1%, boron 0.94%, aluminium 0.05%, copper are weighed by element weight percent 0.09%th, cobalt 0.7%, zirconium 0.06%, niobium 0.1%, gallium 0.1% and iron 67.86%.
2. melting.Above-mentioned dispensing is fitted into crucible, the vacuum of stove is evacuated to below 10Pa, with 50kw power bakers, When vacuum is less than 5Pa, then applying argon gas to 26.8kPa increase power to 550kw meltings, and 7 minutes are refined after iron fusing extremely Temperature starts casting when being 1440 DEG C, obtain slab and cool down, after blow-on discharging after slab cooling.
3. hydrogen is broken.Above-mentioned slab is put into rotary hydrogen crushing furnace, below 1Pa is evacuated to, the hydrogen of 0.066MPa is passed through Gas, after saturation inhales hydrogen, is heated to 540 DEG C of dehydrogenase 34s hour, and discharging obtains meal after being cooled to normal temperature.
4. powder processed.After being well mixed to the lubricant and 0.01% antioxidant of meal plus addition meal weight 0.01% Add the three-dimensional mixed mixed powder of powder machine 3 hours, be milled during powder then is added into airflow milling, not oxygenating in milling process is obtained Powder particles are SMD 2.7-3.4 microns, D90/D10<5.2 fine powder.To addition fine powder weight 0.01% in the fine powder for obtaining Lubricant and 0.01% antioxidant, obtain powder within 2 hours with the bipyramid mixed powder of mixed powder machine;Lubricant is properly added, favorably In powder oriented moulding, the degree of orientation is improved, so that increase remanent magnetism, but lubricant addition can excessively reduce coercivity.
5. suppress.During orientation compacting, press system oxygen content<0.05%, to substantially ensure that powder is not oxidized, in mould Core field intensity>To improve the degree of orientation of magnet, green density is 3.6-4.3g/cm to 1.8T3.Hydrostatic pressure is used 160MPa, green density brings up to 4.4-4.7g/cm after isostatic pressed3.Press system too high oxygen level, can cause product to aoxidize and become Shape, and hydraulic performance decline, green density is too high in addition, and orientation resistance is increased, and is unfavorable for the lifting of remanent magnetism.
6. sinter.The raw embryo product that step (6) is obtained is removed into vacuum packaging bag under airbreak environment, nitrogen charging is then placed in In the glove box of protection, the Control for Oxygen Content in glove box puts raw embryo product removal film in glove box within 0.2% Enter in graphite, be then sent through sintering furnace, sintering furnace is evacuated to below 1Pa, sintering furnace temperature is kept for 1020-1100 DEG C, Insulation 7 hours, terminates rear applying argon gas and is cooled to less than 90 DEG C to be warming up to 870-930 DEG C again or direct stove is cooled to 870- 930 DEG C, 3 hours are incubated, then applying argon gas are cooled to less than 90 DEG C, then are warmed up to 460-600 DEG C and be incubated 5 hours, insulation terminates After be cooled to less than 80 DEG C and come out of the stove.It is above-mentioned to be warming up to 870-930 DEG C or directly stove is cooled to 870-930 DEG C of temperature model and select Take 900 DEG C, 905 DEG C, 910 DEG C, 915 DEG C, 925 DEG C of equitemperatures, be warmed up to 460-600 DEG C of temperature model can choose 470 DEG C, 485 DEG C, 500 DEG C, 520 DEG C, 550 DEG C, 580 DEG C of equitemperatures.Sintering temperature is too high, and overlong time all may result in product mistake Burn, abnormal grain growth occur, coercivity declines;And sintering temperature is relatively low, time length partially can then cause product underburnt, and product is close Spend low, the decline such as remanent magnetism.
The neodymium iron boron magnetic body magnet oxygen content of acquisition is less than 800ppm, and remaining performance test is as shown in the table.
Br Hcb Hcj (BH)max Hk/Hcj
14.76 11.41 11.86 53.08 0.97
14.81 11.36 11.74 52.97 0.98
Concrete case two:A kind of 52M Sintered NdFeB magnets.
1. dispensing.Formula is as follows:Praseodymium neodymium 30.08%, boron 0.94%, terbium 0.12%, aluminium are weighed by element weight percent 0.09%th, copper 0.11%, cobalt 0.9%, zirconium 0.06%, niobium 0.1%, gallium 0.18%, remaining be iron.
2. melting.Above-mentioned dispensing is fitted into crucible, the vacuum of stove is evacuated to below 10Pa, with 50kw power bakers, When vacuum is less than 5Pa, then applying argon gas to 26.8kPa increase power to 550kw meltings, and 8 minutes are refined after iron fusing extremely Temperature starts casting when being 1445 DEG C, obtain slab and cool down, after blow-on discharging after slab cooling.
3. hydrogen is broken.Above-mentioned slab is put into rotary hydrogen crushing furnace, below 1Pa is evacuated to, the hydrogen of 0.07MPa is passed through Gas, after saturation inhales hydrogen, is heated to 570 DEG C of dehydrogenase 35s hour, and discharging obtains meal after being cooled to normal temperature.
4. powder processed.After being well mixed to the lubricant and 0.12% antioxidant of meal plus addition meal weight 0.12% Add the three-dimensional mixed mixed powder of powder machine 3 hours, be milled during powder then is added into airflow milling, not oxygenating in milling process is obtained Powder particles are SMD 2.7-3.4 microns, D90/D10<5.2 fine powder.To addition fine powder weight 0.1% in the fine powder for obtaining Lubricant and 0.1% antioxidant, powder is obtained in 2 hours with the bipyramid mixed powder of mixed powder machine;Lubricant is properly added, is conducive to powder Material oriented moulding, improves the degree of orientation, so that increase remanent magnetism, but lubricant addition can excessively reduce coercivity.
5. suppress.During orientation compacting, press system oxygen content<0.05%, to substantially ensure that powder is not oxidized, in mould Core field intensity>To improve the degree of orientation of magnet, green density is 3.6-4.3g/cm to 1.8T3.Hydrostatic pressure uses 160- 240MPa, green density brings up to 4.4-4.7g/cm after isostatic pressed3.Press system too high oxygen level, can cause product to aoxidize and become Shape, and hydraulic performance decline, green density is too high in addition, and orientation resistance is increased, and is unfavorable for the lifting of remanent magnetism.
6. sinter.The raw embryo product that step (6) is obtained is removed into vacuum packaging bag under airbreak environment, nitrogen charging is then placed in In the glove box of protection, the Control for Oxygen Content in glove box puts raw embryo product removal film in glove box within 0.2% Enter in graphite, be then sent through sintering furnace, sintering furnace is evacuated to below 1Pa, sintering furnace temperature is kept for 1020-1100 DEG C, Insulation 7 hours, terminates rear applying argon gas and is cooled to less than 90 DEG C to be warming up to 870-930 DEG C again or direct stove is cooled to 870- 930 DEG C, 3 hours are incubated, then applying argon gas are cooled to less than 90 DEG C, then are warmed up to 460-600 DEG C and be incubated 5 hours, insulation terminates After be cooled to less than 80 DEG C and come out of the stove.It is above-mentioned to be warming up to 870-930 DEG C or directly stove is cooled to 870-930 DEG C of temperature model and select Take 900 DEG C, 905 DEG C, 910 DEG C, 915 DEG C, 925 DEG C of equitemperatures, be warmed up to 460-600 DEG C of temperature model can choose 470 DEG C, 485 DEG C, 500 DEG C, 520 DEG C, 550 DEG C, 580 DEG C of equitemperatures.Sintering temperature is too high, and overlong time all may result in product mistake Burn, abnormal grain growth occur, coercivity declines;And sintering temperature is relatively low, time length partially can then cause product underburnt, and product is close Spend low, the decline such as remanent magnetism.
The neodymium iron boron magnetic body magnet oxygen content of acquisition is less than 1000ppm, and remaining performance test is as shown in the table.
Br Hcb Hcj (BH)max Hk/Hcj
14.48 13.68 14.14 51.86 0.97
14.42 13.67 14.27 51.35 0.98
Concrete case three:A kind of 50H Sintered NdFeB magnets.
1. dispensing.Formula is as follows:Praseodymium neodymium 30.5%, boron 0.95%, terbium 1.4%, aluminium are weighed by element weight percent 0.18%th, copper 0.11%, cobalt 0.9%, zirconium 0.06%, niobium 0.12%, gallium 0.25%, remaining be iron.
2. melting.Above-mentioned dispensing is fitted into crucible, the vacuum of stove is evacuated to below 10Pa, with 50kw power bakers, When vacuum is less than 5Pa, then applying argon gas to 26.8kPa increase power to 550kw meltings, are refined 12 minutes after iron fusing To temperature be 1500 DEG C when start casting, obtain slab simultaneously cool down, after slab cooling after blow-on discharging.
3. hydrogen is broken.Above-mentioned slab is put into rotary hydrogen crushing furnace, below 1Pa is evacuated to, the hydrogen of 0.098MPa is passed through Gas, after saturation inhales hydrogen, is heated to 600 DEG C of dehydrogenations 8 hours, and discharging obtains meal after being cooled to normal temperature.
4. powder processed.After being well mixed to the lubricant and 0.15% antioxidant of meal plus addition meal weight 0.15% Add the three-dimensional mixed mixed powder of powder machine 3 hours, be milled during powder then is added into airflow milling, not oxygenating in milling process is obtained Powder particles are SMD 2.7-3.4 microns, D90/D10<5.2 fine powder.To addition fine powder weight 0.15% in the fine powder for obtaining Lubricant and 0.15% antioxidant, obtain powder within 4 hours with the bipyramid mixed powder of mixed powder machine;Lubricant is properly added, favorably In powder oriented moulding, the degree of orientation is improved, so that increase remanent magnetism, but lubricant addition can excessively reduce coercivity.
5. suppress.During orientation compacting, press system oxygen content<0.05%, to substantially ensure that powder is not oxidized, in mould Core field intensity>To improve the degree of orientation of magnet, green density is 3.6-4.3g/cm to 1.8T3.Hydrostatic pressure is used 240MPa, green density brings up to 4.4-4.7g/cm after isostatic pressed3.Press system too high oxygen level, can cause product to aoxidize and become Shape, and hydraulic performance decline, green density is too high in addition, and orientation resistance is increased, and is unfavorable for the lifting of remanent magnetism.
6. sinter.The raw embryo product that step (6) is obtained is removed into vacuum packaging bag under airbreak environment, nitrogen charging is then placed in In the glove box of protection, the Control for Oxygen Content in glove box puts raw embryo product removal film in glove box within 0.2% Enter in graphite, be then sent through sintering furnace, sintering furnace is evacuated to below 1Pa, sintering furnace temperature is kept for 1020-1100 DEG C, Insulation 7 hours, terminates rear applying argon gas and is cooled to less than 90 DEG C to be warming up to 870-930 DEG C again or direct stove is cooled to 870- 930 DEG C, 3 hours are incubated, then applying argon gas are cooled to less than 90 DEG C, then are warmed up to 460-600 DEG C and be incubated 5 hours, insulation terminates After be cooled to less than 80 DEG C and come out of the stove.It is above-mentioned to be warming up to 870-930 DEG C or directly stove is cooled to 870-930 DEG C of temperature model and select Take 900 DEG C, 905 DEG C, 910 DEG C, 915 DEG C, 925 DEG C of equitemperatures, be warmed up to 460-600 DEG C of temperature model can choose 470 DEG C, 485 DEG C, 500 DEG C, 520 DEG C, 550 DEG C, 580 DEG C of equitemperatures.Sintering temperature is too high, and overlong time all may result in product mistake Burn, abnormal grain growth occur, coercivity declines;And sintering temperature is relatively low, time length partially can then cause product underburnt, and product is close Spend low, the decline such as remanent magnetism.
The neodymium iron boron magnetic body magnet oxygen content of acquisition is less than 1000ppm, and remaining performance test is as shown in the table.
Br Hcb Hcj (BH)max Hk/Hcj
14.07 13.96 18.48 49.84 0.99
14.11 13.99 18.19 49.95 0.98
Certainly, described above not limitation of the present invention, the present invention is also not limited to the example above, the art Change, remodeling, addition or replacement that those of ordinary skill is made in essential scope of the invention, fall within guarantor of the invention Shield scope.

Claims (3)

1. a kind of preparation method of neodymium iron boron magnetic body, it is characterised in that:
(1) praseodymium neodymium 30.0%-31.5%, boron 0.9%-1.05%, terbium 0-2.0%, aluminium are weighed by element weight percent 0.03%-0.60%, copper 0.05%-0.25%, cobalt 0.3%-1.5%, zirconium 0-0.2%, niobium 0-0.3%, gallium 0.05-0.3% With iron 62.35%-68.67%;
(2) material that step (1) is weighed is fitted into crucible, crucible is evacuated to below 10Pa, with 50kw power bakers, directly When being less than 5Pa to vacuum, then applying argon gas to 26.8kPa increase power to 550kw meltings, and 7-12 points is refined again after iron fusing Clock starts casting when being 1440-1500 DEG C to temperature, obtains slab and cools down;
(3) slab that step (2) is obtained is put into rotary hydrogen crushing furnace, is evacuated to below 1Pa, be passed through 0.066- The hydrogen of 0.098MPa, after saturation inhales hydrogen, is heated to 540-600 DEG C, dehydrogenase 34-8 hours, and discharging obtains thick after being cooled to normal temperature Powder;
(4) added in the meal for obtaining to step (3) meal weight 0.01%-0.15% lubricant and 0.01-0.2% it is anti- The three-dimensional mixed mixed powder of powder machine is added after oxidant is well mixed 0.5-4 hours, be milled during powder then is added into airflow milling, ground Not oxygenating during powder, it is SMD 2.7-3.4 microns, D90/D10 to obtain powder particles<5.2 fine powder;
(5) lubricant and 0.01%-0.2% of fine powder weight 0.01%-0.15% are added in the fine powder for obtaining to step (4) Antioxidant, powder is obtained in 0.5-4 hours with bipyramid mixed powder machine mixed powder;
(6) powder for obtaining step (5) is according to the big little makings model of product size, and in press system oxygen content<0.05%, Mold center's magnetic field intensity>Orientation compacting is carried out under conditions of 1.8T, green density is reached 3.6-4.3g/cm3, then use Isostatic pressed compacting makes green density bring up to 4.4-4.7g/cm3, obtain raw embryo product;
(7) the raw embryo product that step (6) is obtained is removed into vacuum packaging bag under airbreak environment, is then placed in the hand of nitrogen filled protection In casing, raw embryo product removal film is swung in graphite by the Control for Oxygen Content in glove box within 0.2% in glove box It is interior, sintering furnace is then sent through, sintering furnace is evacuated to below 1Pa, sintering furnace temperature is kept for 1020-1100 DEG C, is incubated 3-12 Hour, terminate rear applying argon gas and be cooled to less than 90 DEG C to be warming up to 870-930 DEG C again or direct stove is cooled to 870-930 DEG C, 2-5 hours is incubated, then applying argon gas are cooled to less than 90 DEG C, then is warmed up to 460-600 DEG C and be incubated 2-7 hours, after insulation terminates Less than 80 DEG C are cooled to come out of the stove.
2. the preparation method of a kind of neodymium iron boron magnetic body according to claim 1, it is characterised in that:Described lubricant is day The YSH-06 neodymium iron boron lubricant agent specials that Jin Yuesheng magnetoelectricities Technology Co., Ltd. produces.
3. the preparation method of a kind of neodymium iron boron magnetic body according to claim 1, it is characterised in that:Described antioxidant is The YSH-01 neodymium iron boron special antioxidants of Tianjin Yue Sheng magnetoelectricities Technology Co., Ltd..
CN201611216572.9A 2016-12-26 2016-12-26 A kind of preparation method of neodymium iron boron magnetic body Pending CN106782974A (en)

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CN107240470A (en) * 2017-07-12 2017-10-10 浙江中科磁业有限公司 A kind of low weightless Sintered NdFeB magnet and preparation method
CN107393711A (en) * 2017-07-12 2017-11-24 浙江中科磁业有限公司 A kind of preparation method of high-coercivity magnet
CN107919200A (en) * 2017-11-03 2018-04-17 赵宇靖 A kind of method for preparing sintering RETMB systems permanent magnetic powder
CN108417376A (en) * 2018-02-05 2018-08-17 宁波松科磁材有限公司 A kind of Sintered NdFeB magnet preparation method without heavy rare earth
CN108417373A (en) * 2018-02-05 2018-08-17 宁波松科磁材有限公司 A method of regulation and control sintered NdFeB magnetic property
CN111403163A (en) * 2020-01-07 2020-07-10 浙江凯文磁业有限公司 Preparation method of high-corrosion-resistance sintered neodymium-iron-boron magnet
CN111489889A (en) * 2020-04-26 2020-08-04 浙江凯文磁业有限公司 Preparation method of high-homogeneity high-performance rare earth permanent magnet
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WO2021063061A1 (en) * 2019-09-30 2021-04-08 厦门钨业股份有限公司 Neodymium-iron-boron magnetic material, preparation method therefor and application thereof
CN112802679A (en) * 2020-12-31 2021-05-14 宁波松科磁材有限公司 Preparation method of heavy rare earth-free sintered neodymium-iron-boron magnet
CN114535519A (en) * 2022-02-28 2022-05-27 包头市英思特稀磁新材料股份有限公司 Method for controlling size of sintered neodymium iron boron grains
CN115116687A (en) * 2022-07-21 2022-09-27 宁波松科磁材有限公司 Method for preparing sintered neodymium-iron-boron magnetic steel

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CN107393711A (en) * 2017-07-12 2017-11-24 浙江中科磁业有限公司 A kind of preparation method of high-coercivity magnet
CN107240470A (en) * 2017-07-12 2017-10-10 浙江中科磁业有限公司 A kind of low weightless Sintered NdFeB magnet and preparation method
CN107919200A (en) * 2017-11-03 2018-04-17 赵宇靖 A kind of method for preparing sintering RETMB systems permanent magnetic powder
CN108417376A (en) * 2018-02-05 2018-08-17 宁波松科磁材有限公司 A kind of Sintered NdFeB magnet preparation method without heavy rare earth
CN108417373A (en) * 2018-02-05 2018-08-17 宁波松科磁材有限公司 A method of regulation and control sintered NdFeB magnetic property
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CN111403163A (en) * 2020-01-07 2020-07-10 浙江凯文磁业有限公司 Preparation method of high-corrosion-resistance sintered neodymium-iron-boron magnet
CN111489889A (en) * 2020-04-26 2020-08-04 浙江凯文磁业有限公司 Preparation method of high-homogeneity high-performance rare earth permanent magnet
CN111489889B (en) * 2020-04-26 2021-12-14 浙江凯文磁业有限公司 Preparation method of high-homogeneity high-performance rare earth permanent magnet
CN112466643A (en) * 2020-10-28 2021-03-09 杭州永磁集团有限公司 Preparation method of sintered neodymium-iron-boron material
CN112466643B (en) * 2020-10-28 2023-02-28 杭州永磁集团振泽磁业有限公司 Preparation method of sintered neodymium-iron-boron material
CN112802679A (en) * 2020-12-31 2021-05-14 宁波松科磁材有限公司 Preparation method of heavy rare earth-free sintered neodymium-iron-boron magnet
CN114535519A (en) * 2022-02-28 2022-05-27 包头市英思特稀磁新材料股份有限公司 Method for controlling size of sintered neodymium iron boron grains
CN115116687A (en) * 2022-07-21 2022-09-27 宁波松科磁材有限公司 Method for preparing sintered neodymium-iron-boron magnetic steel

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