CN106782962A - A kind of straight-line displacement potentiometer - Google Patents
A kind of straight-line displacement potentiometer Download PDFInfo
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- CN106782962A CN106782962A CN201710033500.9A CN201710033500A CN106782962A CN 106782962 A CN106782962 A CN 106782962A CN 201710033500 A CN201710033500 A CN 201710033500A CN 106782962 A CN106782962 A CN 106782962A
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- hall sensor
- screen shell
- magnetic screen
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C10/00—Adjustable resistors
- H01C10/30—Adjustable resistors the contact sliding along resistive element
- H01C10/38—Adjustable resistors the contact sliding along resistive element the contact moving along a straight path
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C13/00—Resistors not provided for elsewhere
- H01C13/02—Structural combinations of resistors
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- Microelectronics & Electronic Packaging (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Transmission And Conversion Of Sensor Element Output (AREA)
Abstract
The invention discloses a kind of straight-line displacement potentiometer of field of electronic devices, including magnetic screen shell, and it is fixed on the Hall sensor in the magnetic screen shell, and can be in the magnetic screen shell, along the axial direction of the magnetic screen shell, the permanent magnetic part of horizontal linear displacement is carried out, in the magnetic screen shell, the Hall sensor and the permanent magnetic part are staggered floor arrangements, and the output signal of the Hall sensor is exported by wire.It has the technical effect that:First avoids the precision caused by the abrasion between brush and resistive element from changing, extend the working life of straight-line displacement potentiometer, second, when the output signal of Hall sensor is linear signal, it has than the traditional line more preferable linear precision of floatingpotential device, the 3rd, can be by the pre-programmed to Hall sensor, the species of the output signal that increase can be output, realizes the measurement of various impulse strokes, reduces the cost of product.
Description
Technical field
The present invention relates to a kind of straight-line displacement potentiometer of field of electronic devices.
Background technology
At present, traditional straight-line displacement potentiometer is brush contact working method, and building block includes:Resistive element, slip
Brush, axle, shell.Supply voltage is carried in resistive element two ends by terminals, and brush slides detect and export electricity above
The voltage of position is brushed, is the mode of directly contact.There are several intrinsic defects in it:First, brush is sliding on resistive element
Dynamic to cause its limited lifetime with the presence of friction, simultaneously because wearing and tearing, precision can also be changed;Second, potentiometer is general only
The voltage signal of energy output linearity change, is difficult to for special output signal and curve.
In order to overcome restricted lifetime, linear precision existing for above-mentioned contact straight-line displacement potentiometer with abrasion change
Deficiency, those skilled in the art attempt being improved traditional straight-line displacement potentiometer with non-contacting working method.At present
Relatively common is the magnetostrictive displacement sensor based on magnetostriction principle, and magnet ring is moved with measuring staff during the working sensor
It is dynamic, after the magnetic field that it is produced is via control processing of circuit, control circuit output analog signal, the traditional straight line of its service life as compared
Floatingpotential device is longer.But magnetostrictive displacement sensor complex structure, and have certain requirement, Gu Qicheng to part material
This is high.
The content of the invention
The invention aims to overcome the deficiencies in the prior art, there is provided a kind of straight-line displacement potentiometer:Its work longevity
Life length, can export the linear signal of High Linear precision, while can also export the output signal of other species, realize various working lines
The measurement of journey, reduces the cost of product.
Realizing a kind of technical scheme of above-mentioned purpose is:A kind of straight-line displacement potentiometer, including magnetic screen shell, Yi Jigu
The Hall sensor in the magnetic screen shell is scheduled on, and can be in the magnetic screen shell, along the magnetic screen shell
Axial direction, carry out the permanent magnetic part of horizontal linear displacement, in the magnetic screen shell, the Hall sensor and the permanent magnetism
Part is staggered floor arrangement, and the output signal of the Hall sensor is exported by wire.
Further, the straight-line displacement potentiometer also includes the axial level along the magnetic screen shell through described
Magnetic screen shell, and the main shaft of horizontal linear displacement can be carried out along the axial direction of the magnetic screen shell;The permanent magnetic part exists
The lower section of the main shaft is fixed with the main shaft;The Hall sensor is solid with the magnetic screen shell in the top of the main shaft
It is fixed.
Further, the magnetic screen shell includes the housing of both ends open, and the housing forward end is closed
Protecgulum, and the bonnet that the housing rear end is closed, are provided with front shaft sleeve in the protecgulum, the front end level of the main shaft runs through
The front shaft sleeve and the protecgulum, the rear end level of the main shaft run through the bonnet.
Further, back-moving spring of the rear portion socket of the main shaft in the magnetic screen shell.
Further, rear axle housing is provided with the bonnet, the rear end level of the main shaft runs through the rear axle housing and institute
State bonnet.
Further, the permanent magnetic part is included in the sliding block that the lower section of the main shaft is fixed with the main shaft, and
The magnet steel being placed in the horizontal top surface of the sliding block, guideway is formed between the sliding block and the housing.
Further, the folder between the quadrature component and the Hall sensor in the magnetic field for being produced according to the permanent magnetic part
The span at angle, determines that the permanent magnetic part carries out the working range of horizontal linear displacement, and sets in the working range,
The upper and lower bound of the amplitude of the Hall sensor output signal;
The working range is split, each cut-point and the working range in the working range is determined
Two end points at the Hall sensor output signal feature amplitude, make the Hall sensor according to the work model
Enclose the feature of the output signal in the upper and lower bound of the amplitude of interior output signal, and the working range at each cut-point
The feature amplitude of the output signal at amplitude, and two end points of the working range, the output signal needed for output.
Further, the output signal of the Hall sensor is digital quantity signal or analog signalses.
Further, the output signal of the Hall sensor is linear signal.
Further, the Hall sensor be provided with Vdd pins, Test0 pins, Test2 pins, NU pins,
Ground pins, Vdig pins, Test1 pins and Out pins;
Ground pins, Test1 pins, Test0 pins, Test2 pins and NU pins are grounded simultaneously, and Vdig pins pass through
Electric capacity C1 is grounded, Vdd pins connection VCC ends, and is grounded by electric capacity C2;
Out pins pass through the resistance R1 being arranged in parallel and electric capacity C3 is grounded;
Out pins connect the wire.
A kind of technical scheme of straight-line displacement potentiometer of the invention, including magnetic screen shell are employed, and is fixed on
Hall sensor in the magnetic screen shell, and can be in the magnetic screen shell, along the axle of the magnetic screen shell
To, the permanent magnetic part of horizontal linear displacement is carried out, in the magnetic screen shell, the Hall sensor and the permanent magnetic part
It is staggered floor arrangement, the output signal of the Hall sensor is exported by wire.It has the technical effect that:First avoid brush with
Precision change caused by abrasion between resistive element, extends the working life of straight-line displacement potentiometer, and second, work as hall sensing
When the output signal of device is linear signal, it has than the traditional line more preferable linear precision of floatingpotential device, the 3rd, Ke Yitong
The pre-programmed to Hall sensor is crossed, the species of the output signal that increase can be output is realized the measurement of various impulse strokes, dropped
The low cost of product.
Brief description of the drawings
Fig. 1 is a kind of schematic perspective view of the first embodiment of straight-line displacement potentiometer of the invention.
Fig. 2 is a kind of sectional view of the first embodiment of straight-line displacement potentiometer of the invention.
Fig. 3 is a kind of schematic perspective view of the second embodiment of straight-line displacement potentiometer of the invention.
Fig. 4 is a kind of sectional view of the second embodiment of straight-line displacement potentiometer of the invention.
Fig. 5 is a kind of schematic diagram of the support of straight-line displacement potentiometer of the invention.
Fig. 6 is a kind of circuit diagram of the wiring board of straight-line displacement potentiometer of the invention.
Fig. 7 is a kind of setting process figure of the Hall sensor of straight-line displacement potentiometer of the invention.
Fig. 8 is the output signal before a kind of Hall sensor adjustment of straight-line displacement potentiometer of the invention.
Fig. 9 is the output signal after a kind of Hall sensor adjustment of straight-line displacement potentiometer of the invention.
Specific embodiment
Refer to Fig. 1 to Fig. 9, the present inventor in order to be able to preferably understand technical scheme,
Below by specifically embodiment, and it is described in detail with reference to accompanying drawing:
First embodiment:
A kind of first embodiment of straight-line displacement potentiometer of the invention, including magnetic screen shell 1, and along magnetic screen
The horizontal axis of shell 1 runs through magnetic screen shell 1, and the master of horizontal linear displacement can be carried out along the axial direction of magnetic screen shell 1
Axle 2.
Wherein 1 point of magnetic screen shell is both ends open housing 11, and the protecgulum 12 that the front end of housing 11 is closed, and
By the bonnet 13 of the back-end closure of housing 11.Wherein front shaft sleeve 14 is inlaid with protecgulum 12.The front end of main shaft 2 is along magnetic screen shell
1 axial level runs through front shaft sleeve 14 and protecgulum 12.Front shaft sleeve 14 is supported and is oriented to main shaft 2, front shaft sleeve 14 and main shaft 2
Between coordinate and corresponding linear bearing can be selected to realize, such as sliding bearing, bushing, band according to different use occasions
There is linear bearing of sealing etc..
The rear portion of main shaft 2 is socketed with the back-moving spring 21 inside magnetic screen shell 1, and back-moving spring 21 is main shaft 2
Horizontal linear displacement provides reset function, and front end and the main shaft 2 of back-moving spring 21 are fixed, and rear end is fixed with bonnet 13.Reset bullet
The not necessarily part of spring 21.The rear end of main shaft 2 is rearwardly through bonnet 13.
Magnetic screen shell 1 is section bar, can carry out magnetic cup to inside using high magnetic permeability, the material of high saturation and magnetic intensity
Cover, prevent the interference of external magnetic field.
Main shaft 2 is metal axial workpiece, under the guide effect of the through hole on front shaft sleeve 14 and bonnet 13, carries out level straight
Displacement of the lines.
The lower section of main shaft 2 is provided with can be in magnetic screen shell 1 with the synchronous permanent magnetic portion for carrying out horizontal linear displacement of main shaft 2
Part 3, permanent magnetic part 3 includes sliding block 31 and magnet steel 32.Sliding block 31 is plastic part, by screw and main shaft 2 below main shaft 2
Connect and fix.Magnet steel 32 is placed in the horizontal top surface of sliding block 31, so as to the relative position between magnet steel 32 and main shaft 2 be consolidated
It is fixed.Magnet steel 32 is the permanent magnet being made up of magnetic material, sliding block 31 it is synchronous with magnet steel 32 with main shaft 2 along magnetic screen shell 1
Axially, horizontal linear displacement is carried out.
During main shaft 2 carries out horizontal linear displacement with movable slider 31 and magnet steel 32, sliding block 31 coordinates with housing 11,
Guideway is formed, front shaft sleeve 14 plays a part of to support and be oriented to main shaft 2, it is ensured that main shaft 2 is in horizontal linear displacement process
Stability so that reduce main shaft 2 because horizontal linear displacement is issuable rock to Product Precision caused by influence.
The top of main shaft 2 is provided with positioned at the wiring board 4 fixed with magnetic screen shell 1, and hall sensing is fixed with wiring board 4
Device 41, Hall sensor 41 is MLX90360 Hall sensors.Hall sensor 41 be provided with Vdd pins, Test0 pins,
Test2 pins, NU pins, Ground pins, Vdig pins, Test1 pins and Out pins.Wherein Ground pins, Test1
Pin, Test0 pins, Test2 pins and NU pins are grounded simultaneously, and Vdig pins are grounded by electric capacity C1, the connection of Vdd pins
VCC ends, and be grounded by electric capacity C2, form sensing circuit.Out pins pass through the resistance R1 being arranged in parallel and electric capacity C3 is grounded,
Form change-over circuit.Out pins connecting wire 42, in the welding assist side 4 of wire 42, and is drawn by the hole on bonnet 13
Magnetic screen shell 1, with associated external equipment, such as storage device, signal receiving and recording equipment is connected, according to different use occasions,
Wire 42 can be with various forms of connector combinations.
The breakdown voltage of electric capacity C1, electric capacity C2 and electric capacity C3 is 10V, and capacitance is 100nF, and the resistance of resistance R1 is 20k
Ω。
The surface of wiring board 4, wherein the part that the Out pins comprising wire 42 and Hall sensor 41 are welded, by anti-
Protective material coating is physically separated, and makes the surface of wiring board 4, wherein the Out pins comprising wire 42 Yu Hall sensor 41
The part of welding, possesses moistureproof, mould proof, Defend salt fog, dust-proof, antistatic, the performance of insulation.
By the setting to Hall sensor 41, make the output signal of Hall sensor 41, both can be analog signalses,
Such as current signal, voltage signal etc., or digital quantity signal, such as SER signal, SSI signals etc., and hall sensing
The output signal of device 41 is revisable.
A kind of straight-line displacement potentiometer of the invention, according to the position of main shaft 2, exports corresponding by Hall sensor 41
Output signal, the function is mainly realized by Hall sensor 41 and magnet steel 32.
Hall sensor 41 can by non-contacting form detect magnet steel 32 produced by magnetic field on three-dimensional magnetic strength
The change of intensity is answered, magnet steel 32 is gone out by the change calculations of the angle theta between the quadrature component and Hall sensor 41 in the magnetic field
Current angle position or linear position.
In implementation process, two main difficult points are:First, magnet steel 32 enters water-filling along the axial direction of magnetic screen shell 1
During straight displacement of the lines, its produce magnetic field quadrature component and Hall sensor 41 between angle theta, Hall sensor 41 it is defeated
Go out the amplitude of signal, between the two in non-linear relation;Second, the straight-line displacement amount L of magnet steel 32, the magnetic field that magnet steel 32 is produced
Angle theta between quadrature component and Hall sensor 41, between the two in non-linear relation.
To solve above-mentioned difficult point, debugging is programmed by Hall sensor 41, believes the output of Hall sensor 41
Number meet specific characteristic curve, its general principle is shown in Fig. 7.
In implementation process, need to confirm the straight-line displacement scope of magnet steel 32, orthogonal point of the magnetic field that magnet steel 32 is produced first
The span of the angle theta between amount and Hall sensor 41.Secondly, the quadrature component and suddenly in the magnetic field for being produced according to magnet steel 32
The span of the angle theta between your sensor 41, choosing magnet steel 32 carries out the working range of horizontal linear displacement, and sets institute
State in working range, the upper and lower bound of the amplitude of the output signal of Hall sensor 41.The magnetic field that now magnet steel 32 is produced is just
Hand over the angle theta between component and Hall sensor 41, the amplitude of the output signal of Hall sensor 41, between the two in non-linear
Relation.
The working range that magnet steel 32 carries out horizontal linear displacement is split, each cut-point in the working range
And two end points of the working range, the output signal of Hall sensor 41 has corresponding feature amplitude, by setting
The feature amplitude of the output signal of Hall sensor 41, any two adjacent segmentation point at interior each cut-point of the working range
Between, the equal approximately linear of amplitude of the output signal of Hall sensor 41 is distributed, therefore the output signal of Hall sensor 41 has
The characteristics of thering is multistage linear to be distributed.By above-mentioned means, Hall sensor 41 can be made according to output signal in the working range
Amplitude upper and lower bound, and the output signal in the working range at each cut-point feature amplitude, Yi Jisuo
The feature amplitude of the output signal at two end points of working range is stated, the output signal of any needs is exported.
The working range of horizontal linear displacement is such as carried out to magnet steel 32 carries out multistage decile, and any two it is adjacent etc.
Straight-line displacement amount between branch is Δ L, as shown in Figure 8.In two end points of the working range and the working range
Each Along ent at, the output signal of Hall sensor 41 has corresponding feature amplitude, adjusts in the working range
The feature amplitude of the output signal of Hall sensor 41 at each Along ent so that the output signal of Hall sensor 41 it is continuous and
With multistage linear, be finally distributed the amplitude approximately linear of the output signal of Hall sensor 41, Hall sensor 41 it is defeated
Go out signal for linear signal, the feature amplitude at two end points of the working range corresponds to the output letter of Hall sensor 41
Number amplitude upper and lower bound, as shown in Figure 9.Therefore, the output signal of Hall sensor 41 is linear signal, the linear letter
Number amplitude can be with monotonic increase, it is also possible to monotone decreasing, and reach expected linear precision.
When a kind of straight-line displacement potentiometer of the invention works, the magnetic field that Hall sensor 41 is placed in the generation of magnet steel 32 is empty
Interior, as main shaft 2 carries out horizontal linear displacement with movable slider 31 and magnet steel 32, Hall sensor 41 detects X-axis, i.e., with master
The axially in parallel direction of axle 2, and Z axis, i.e. vertical direction, the change of magnetic field intensity in both direction, this change pass through Hall
The setting of sensor 41 is converted into the analog signalses for needing or digital quantity signal is exported, and obtains output signal.Output letter
Number can be for pwm signal, SPI signal or SSI signals etc., external equipment reaches straight line position by gathering above-mentioned output signal
Move the purpose of detection.
A kind of beneficial effect of straight-line displacement potentiometer of the invention is, by the contact of traditional line floatingpotential device
Working method is changed to using the non-contact operation mode of Hall effect, it is to avoid the essence caused by abrasion between brush and resistive element
Degree change, extends the working life of straight-line displacement potentiometer.Simultaneously when the output signal of Hall sensor 41 is linear signal
When, a kind of straight-line displacement potentiometer of the invention has more preferable linear precision.Simultaneously can also be by Hall sensor 41
Pre-programmed, increase the species of the output signal that a kind of straight-line displacement potentiometer of the invention can be output, in same length magnetic
In shielding shell 1, the measurement of various impulse strokes is realized, reduce the cost of product.
Meanwhile, a kind of straight-line displacement potentiometer of the invention is also equipped with the support 16 for fixing magnetic screen shell 1.
Second embodiment:
A kind of second embodiment of straight-line displacement potentiometer of the invention, the difference compared to first embodiment is:Afterwards
Rear axle housing 15 is inlaid with lid 13.Front shaft sleeve 14 and protecgulum are run through in the front end of main shaft 2 along the axial level of magnetic screen shell 1
12.Front shaft sleeve 14 is supported and is oriented to main shaft 2, and the cooperation between front shaft sleeve 14 and main shaft 2 can be according to different use fields
Close, select corresponding linear bearing to realize, such as sliding bearing, bushing, the linear bearing with sealing etc..
Rear axle housing 15 and bonnet 13 are run through in the rear end of main shaft 2 along the axial level of magnetic screen shell 1.15 couples of masters of rear axle housing
Axle 2 is supported and is oriented to.Coordinating between rear axle housing 15 and main shaft 2 can select corresponding straight according to different use occasions
Bobbin holds to realize, such as sliding bearing, bushing, the linear bearing with sealing etc..
The rear portion of main shaft 2 is socketed with the back-moving spring 21 inside magnetic screen shell 1, and back-moving spring 21 is main shaft 2
Horizontal linear displacement provides reset function, and front end and the main shaft 2 of back-moving spring 21 fix, the rear end of back-moving spring 21 and rear axle housing
15 fix.The not necessarily part of back-moving spring 21.
Those of ordinary skill in the art it should be appreciated that the embodiment of the above be intended merely to explanation the present invention,
And be not used as being limitation of the invention, as long as in spirit of the invention, the change to embodiment described above
Change, modification will all fall in the range of claims of the present invention.
Claims (10)
1. a kind of straight-line displacement potentiometer, including magnetic screen shell, it is characterised in that:The straight-line displacement potentiometer also includes solid
The Hall sensor in the magnetic screen shell is scheduled on, and can be in the magnetic screen shell, along the magnetic screen shell
Axial direction, carry out the permanent magnetic part of horizontal linear displacement, in the magnetic screen shell, the Hall sensor and the permanent magnetism
Part is staggered floor arrangement, and the output signal of the Hall sensor is exported by wire.
2. a kind of straight-line displacement potentiometer according to claim 1, it is characterised in that:The straight-line displacement potentiometer is also wrapped
The axial level along the magnetic screen shell is included through the magnetic screen shell, and can be along the axial direction of the magnetic screen shell
Carry out the main shaft of horizontal linear displacement;The permanent magnetic part is fixed in the lower section of the main shaft with the main shaft;The Hall is passed
Sensor is fixed in the top of the main shaft with the magnetic screen shell.
3. a kind of straight-line displacement potentiometer according to claim 2, it is characterised in that:The magnetic screen shell includes two ends
The housing of opening, and the protecgulum that the housing forward end is closed, and the bonnet that the housing rear end is closed, the protecgulum
Front shaft sleeve is inside provided with, the front end level of the main shaft runs through the front shaft sleeve and the protecgulum, and the rear end level of the main shaft is passed through
Wear the bonnet.
4. a kind of straight-line displacement potentiometer according to claim 3, it is characterised in that:The rear portion socket of the main shaft is located at
Back-moving spring in the magnetic screen shell.
5. a kind of straight-line displacement potentiometer according to claim 3, it is characterised in that:Rear axle housing is provided with the bonnet,
The rear end level of the main shaft runs through the rear axle housing and the bonnet.
6. a kind of straight-line displacement potentiometer according to claim 3, it is characterised in that:The permanent magnetic part is included in described
The sliding block that the lower section of main shaft is fixed with the main shaft, and the magnet steel being placed in the horizontal top surface of the sliding block, the sliding block with
Guideway is formed between the housing.
7. a kind of straight-line displacement potentiometer according to claim 1, it is characterised in that:Produced according to the permanent magnetic part
The span of the angle between the quadrature component in magnetic field and the Hall sensor, determines that the permanent magnetic part carries out level straight
The working range of displacement of the lines, and set in the working range, the upper limit of the amplitude of the Hall sensor output signal is with
Limit;
The working range is split, the two of each cut-point in the working range and the working range are determined
The feature amplitude of the output signal of the Hall sensor at individual end points, makes the Hall sensor according in the working range
The feature width of the output signal in the upper and lower bound of the amplitude of output signal, and the working range at each cut-point
Value, and the output signal at two end points of the working range feature amplitude, output needed for output signal.
8. a kind of straight-line displacement potentiometer according to claim 7, it is characterised in that:The output letter of the Hall sensor
Number be digital quantity signal or analog signalses.
9. a kind of straight-line displacement potentiometer according to claim 7, it is characterised in that:The output letter of the Hall sensor
Number be linear signal.
10. a kind of straight-line displacement potentiometer according to claim 1, it is characterised in that:The Hall sensor is provided with
Vdd pins, Test0 pins, Test2 pins, NU pins, Ground pins, Vdig pins, Test1 pins and Out pins;
Ground pins, Test1 pins, Test0 pins, Test2 pins and NU pins are grounded simultaneously, and Vdig pins pass through electric capacity
C1 is grounded, Vdd pins connection VCC ends, and is grounded by electric capacity C2;
Out pins pass through the resistance R1 being arranged in parallel and electric capacity C3 is grounded;
Out pins connect the wire.
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CN110579166A (en) * | 2019-10-29 | 2019-12-17 | 上海思博机械电气有限公司 | non-contact linear displacement sensor and linear displacement detection system |
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