CN106770327A - A kind of quantitative detecting method of the surface corrosion area for hot-rolled reinforced bar - Google Patents

A kind of quantitative detecting method of the surface corrosion area for hot-rolled reinforced bar Download PDF

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Publication number
CN106770327A
CN106770327A CN201611219967.4A CN201611219967A CN106770327A CN 106770327 A CN106770327 A CN 106770327A CN 201611219967 A CN201611219967 A CN 201611219967A CN 106770327 A CN106770327 A CN 106770327A
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China
Prior art keywords
photo
imagetool
softwares
order
corrosion
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CN201611219967.4A
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Chinese (zh)
Inventor
肖金福
王卫卫
张江玲
白宇
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Central Iron and Steel Research Institute
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Central Iron and Steel Research Institute
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Priority to CN201611219967.4A priority Critical patent/CN106770327A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/28Measuring arrangements characterised by the use of optical techniques for measuring areas
    • G01B11/285Measuring arrangements characterised by the use of optical techniques for measuring areas using photoelectric detection means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854Grading and classifying of flaws
    • G01N2021/8874Taking dimensions of defect into account
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

A kind of quantitative detecting method of surface corrosion area for hot-rolled reinforced bar, belongs to surface quality of steel assessment technique field.It is equipped with the computer of Imagetool image analysis softwares, using Imagetool image analysis softwares, to collecting containing the graphical analysis for having surveyed rebar surface, according to the aberration of corrosion part and unattacked part, ratio shared by rebar surface corrosion area is measured, is quantitatively described according to measurement result.Advantage is, compared with other steel bar corrosion detection methods, can carry out quantitative assessment to corrosion degree;Required equipment is simple;Software is easily operated, is easy to learning and mastering.

Description

A kind of quantitative detecting method of the surface corrosion area for hot-rolled reinforced bar
Technical field
The invention belongs to surface quality of steel assessment technique field, more particularly to a kind of surface rust for hot-rolled reinforced bar Lose the quantitative detecting method of area.
Background technology
In architectural engineering, armored concrete is cheap extensively and by civil engineering because having the advantages that sturdy and durable and material Every field is generally used.But hot-rolled reinforced bar air storage, due to humid environment, is corroded by sleet, and rust staining occurs in surface, with The growth of time, it may occur that the phenomenon of abrasion.After steel bar corrosion, following consequence can be produced:(1) steel bar corrosion, causes to cut Area is reduced, so that the mechanics row of reinforcing bar declines.(2) under steel bar corrosion causes the bond strength between reinforcing bar and concrete Drop.(3) steel bar corrosion generation corrosion product, its volume is 2-4 times of matrix material, and corrosion product is between reinforcing bar and concrete Accumulation, forms pressure so that concrete cracking, peeling to concrete.
For the detection method of Corrosion Reinforcement, mainly detected using electrochemical method, judged according to electrochemical parameter. Electrochemical method detection steel bar corrosion is a kind of qualitative method.Common method of testing has:(1) half-cell prtential method:Use current potential Value judge reinforcing bar whether standard (2) commerical ready-mixed concrete resistivity method of corrosion:Differentiate corrosion with the resistivity of commerical ready-mixed concrete Speed;(3) corrosion electric current density method:The corrosion amount of following reinforcing bar is may infer that with the corrosion electric current of the reinforcing bar measured.Relevant steel Each state of test method of muscle corrosion state has all formulated country or the professional standard of correlation, but by existing detection hand Section only can carry out qualitative analysis to steel bar corrosion state, it is impossible to make important quantitative analysis.
The content of the invention
It is an object of the invention to provide a kind of quantitative detecting method of the surface corrosion area for hot-rolled reinforced bar, to solve Certainly existing rust detection method to rebar surface corrosion cannot quantitative assessment problem.To reach above-mentioned purpose, the present invention is adopted Technical scheme is:
The present invention is equipped with the computer of Imagetool image analysis softwares, soft using Imagetool graphical analyses Part, to collecting containing having surveyed the graphical analysis of rebar surface, according to the aberration of corrosion part and unattacked part, to bar list Ratio shared by face corrosion area is measured, and is quantitatively described according to measurement result.Comprise the following steps:
(1) photochrome containing rusty surface is shot using digital camera on corrosion area measurement reinforcing bar, photo will Ask clear, background colour requirement is pure white.
(2) photo in step (1) is imported into the computer equipped with Imagetool softwares, and utilizes picture editting Photo is trimmed to whole photo and there was only tested reinforcing bar by software, as shown in Figure 1.
(3) in the computer equipped with Imagetool softwares, Imagetool softwares are opened.And using in software " Open Image " is ordered, and the photo in step (2) is opened.And using " Zoom In " or " Zoom Out " in toolbar Order adjustment photographic scale so that photo is able to display all over the screen in the window, as shown in Figure 2.
(4) using " Color-to-Grayscale " order in " Processing " order of Imagetool softwares, will The photochrome that step (3) is opened is converted to gray scale pictures, is ordered also with " Zoom In " in toolbar or " Zoom Out " Order adjustment photographic scale so that photo is able to display all over the screen in the window, as shown in Figure 3.
(5) using in " Threshold " order in " Processing " order of Imagetool softwares " Mannul ", order, adjusts threshold value manually, is got rusty situation according to rebar surface, by adjusting thresholds to desired value so that individual reinforcing bar Surface oxidisation part is able to all with red display, as shown in Figure 4.
(6) mouse is put into the correct position of properly " Threshold " dialog box so that in the dialog box in " Status " " V " value is identical with numerical value in " Range ", and now " % " value in " Status " is the whole rebar surface that accounts for of corrosion area Percentage, as shown in Figure 5.
The quantitative detecting method of the surface corrosion area of hot-rolled reinforced bar of the present invention, using computer, using above-mentioned Imagetool image analysis softwares, the rust area to reinforcing bar can carry out relatively accurate quantitative assessment.
Compared with other steel bar corrosion detection methods, this method has the following advantages that:(1) corrosion degree can be determined Amount is evaluated.(2) equipment is simple needed for.(3) software is easily operated, is easy to grasp.
Brief description of the drawings
Fig. 1 hot rolled ribbed bars get rusty photo.
Photo is opened schematic diagram by Fig. 2 in Imagetool softwares.
Photochrome is converted into gray scale pictures by Fig. 3 in Imagetool softwares.
In " Threshold " orders of Fig. 4 in regulation " Processing " order in Imagetool softwares " Mannul " order threshold value schematic diagram
Fig. 5 adjusts " V " value and " Range " in " Threshold " dialog box in " Status " in Imagetool softwares Middle numerical value identical schematic diagram.
Specific embodiment
The present invention is comprised the following steps:
(1) photochrome containing rusty surface is shot using digital camera on corrosion area measurement reinforcing bar, photo will Ask clear, background colour requirement is pure white.
(2) photo in step (1) is imported into the computer equipped with Imagetool softwares, and utilizes picture editting Photo is trimmed to whole photo and there was only tested reinforcing bar by software, as shown in Figure 1.
(3) in the computer equipped with Imagetool softwares, Imagetool softwares are opened.And using in software " Open Image " is ordered, and the photo in step (2) is opened.And using " Zoom In " or " Zoom Out " in toolbar Order adjustment photographic scale so that photo is able to display all over the screen in the window, as shown in Figure 2.
(4) using " Color-to-Grayscale " order in " Processing " order of Imagetool softwares, will The photochrome that step (3) is opened is converted to gray scale pictures, is ordered also with " Zoom In " in toolbar or " Zoom Out " Order adjustment photographic scale so that photo is able to display all over the screen in the window, as shown in Figure 3.
(5) using in " Threshold " order in " Processing " order of Imagetool softwares " Mannul ", order, adjusts threshold value manually, is got rusty situation according to rebar surface, by adjusting thresholds to desired value so that individual reinforcing bar Surface oxidisation part is able to all with red display, as shown in Figure 4.
(6) mouse is put into the correct position of properly " Threshold " dialog box so that in the dialog box in " Status " " V " value is identical with numerical value in " Range ", and now " % " value in " Status " is the whole rebar surface that accounts for of corrosion area Percentage, as shown in Figure 5.
In order to be more clearly understood to technical characteristic of the invention, purpose and effect, now control illustrates this hair Bright specific embodiment.
The present invention uses the computer equipped with Imagetool softwares, using Imagetool image analysis softwares, to collection To containing having surveyed the graphical analysis of rebar surface, according to the aberration of corrosion part and unattacked part, to rebar surface rust surface The shared ratio of product carries out quantitative measurment, is quantitatively described according to measurement result.
As shown in figure 1, the present invention uses digital camera, the hot-rolled ribbed photochrome containing rusty surface, photo are shot It is required that clear, background colour requirement is pure white, and is conducted into the computer equipped with Imagetool softwares, using image Photo is trimmed to whole photo and there was only tested reinforcing bar by software for editing.
As shown in Fig. 2 the present invention is using " Open Image " order in Imagetool softwares, the hot rolling that will be trimmed The photo of Ribbed Bar is opened.And using " Zoom In " order adjustment photo in software, ratio is 1:4.
As shown in figure 3, the present invention is using " the Color-to- in " Processing " order of Imagetool softwares Grayscale " is ordered, and the photochrome of reinforcing bar is converted into gray scale pictures, is adjusted also with " Zoom In " order in toolbar Whole photo, ratio is 1:4.
As shown in figure 4, the present invention is using " Threshold " life in " Processing " order of Imagetool softwares " Mannul " order in order, adjusts threshold value manually, is got rusty situation according to rebar surface, by " Range " adjusting thresholds to 0-85.
As shown in figure 5, mouse to be put into the present invention correct position of properly " Threshold " dialog box so that the dialog box In " V " value in " Status " it is identical with numerical value in " Range ", be 85.Now " % " in " Status " is value as corrosion The percentage for accounting for whole rebar surface of area, the present embodiment is 27.21%.

Claims (1)

1. the quantitative detecting method of a kind of surface corrosion area for hot-rolled reinforced bar, it is characterised in that comprise the following steps:
(1) photochrome containing rusty surface is shot using digital camera on corrosion area measurement reinforcing bar, photo requirement is clear Clear, background colour requirement is pure white;
(2) photo in step (1) is imported into the computer equipped with Imagetool softwares, and utilizes image editing software Photo is trimmed to whole photo and there was only tested reinforcing bar;
(3) in the computer equipped with Imagetool softwares, Imagetool softwares are opened, and using the " Open in software Image " is ordered, and the photo in step (2) is opened, and is adjusted using " Zoom In " or " Zoom Out " order in toolbar Whole photographic scale so that photo is able to display all over the screen in the window;
(4) using " Color-to-Grayscale " order in " Processing " order of Imagetool softwares, by step (3) photochrome opened is converted to gray scale pictures, is ordered also with " Zoom In " in toolbar or " Zoom Out " and adjusted Whole photographic scale so that photo is able to display all over the screen in the window;
(5) using " Mannul " in " Threshold " order in " Processing " order of Imagetool softwares, life Order, adjusts threshold value manually, is got rusty situation according to rebar surface, by adjusting thresholds to desired value so that individual rebar surface gets rusty portion Get with all with red display;
(6) mouse is put into the correct position of properly " Threshold " dialog box so that " V " in the dialog box in " Status " Value is identical with numerical value in " Range ", and now " % " value in " Status " is account for whole rebar surface the hundred of corrosion area Divide ratio.
CN201611219967.4A 2016-12-26 2016-12-26 A kind of quantitative detecting method of the surface corrosion area for hot-rolled reinforced bar Pending CN106770327A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107941803A (en) * 2017-11-15 2018-04-20 广西大学 A kind of measurement device and analysis method of reinforcing bar full angle corrosion character parameter
CN108333101A (en) * 2018-03-01 2018-07-27 鲁东大学 A kind of supporting bridge rebar full length degree corrosion degree detection device
CN110211120A (en) * 2019-06-04 2019-09-06 北京航天宏图信息技术股份有限公司 The corrosion degree of historical relic determines method, apparatus and electronic equipment
CN111862188A (en) * 2020-06-18 2020-10-30 唐山钢铁集团有限责任公司 Method for quantitatively evaluating rusty area

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CN102621056A (en) * 2012-03-29 2012-08-01 攀钢集团攀枝花钢铁研究院有限公司 Method for quantitatively measuring rusting ratio of surface of metal material
CN103411875A (en) * 2013-07-26 2013-11-27 攀钢集团攀枝花钢铁研究院有限公司 Quantitative measurement method for surface corrosion rate of film coated steel plate
CN103712988A (en) * 2013-12-11 2014-04-09 攀钢集团攀枝花钢铁研究院有限公司 Quantitative method for measuring massive martensite content in low carbon steel

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107941803A (en) * 2017-11-15 2018-04-20 广西大学 A kind of measurement device and analysis method of reinforcing bar full angle corrosion character parameter
CN108333101A (en) * 2018-03-01 2018-07-27 鲁东大学 A kind of supporting bridge rebar full length degree corrosion degree detection device
CN110211120A (en) * 2019-06-04 2019-09-06 北京航天宏图信息技术股份有限公司 The corrosion degree of historical relic determines method, apparatus and electronic equipment
CN111862188A (en) * 2020-06-18 2020-10-30 唐山钢铁集团有限责任公司 Method for quantitatively evaluating rusty area

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Application publication date: 20170531