CN106767076A - A kind of single tank multilayer packed bed storage heater method for designing - Google Patents

A kind of single tank multilayer packed bed storage heater method for designing Download PDF

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CN106767076A
CN106767076A CN201611236467.1A CN201611236467A CN106767076A CN 106767076 A CN106767076 A CN 106767076A CN 201611236467 A CN201611236467 A CN 201611236467A CN 106767076 A CN106767076 A CN 106767076A
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packed bed
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CN106767076B (en
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何雅玲
李梦杰
邱羽
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Xian Jiaotong University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D20/0056Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using solid heat storage material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D20/00Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
    • F28D2020/0065Details, e.g. particular heat storage tanks, auxiliary members within tanks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/14Thermal energy storage

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Central Heating Systems (AREA)

Abstract

本发明涉及一种单罐多层填充床蓄热器设计方法。首先,确定设计目标参数,即最小有效蓄热量与最小蓄热效率。随后,分别分析使用各备选填料的单层填充床蓄热器的蓄热性能(蓄热量、蓄热效率),并对填料进行优选与分类。接着,根据所选填料的类别与颗粒直径,设计其在多层蓄热器中的填充位置。随后,根据设计目标参数及填料物性,初步设计多层蓄热器结构参数。然后,分析上述多层蓄热器蓄热效率,并根据最小蓄热效率设计要求调整各填料的填充比例。接着,分析调整后的多层蓄热器的有效蓄热量,并根据最小有效蓄热量设计要求调整蓄热器直径,从而完成单罐多层填充床蓄热器的设计。本方法可迅速有效地进行蓄热器设计,并可达到提高蓄热性能的目的。The invention relates to a design method for a single-tank multi-layer packed bed heat accumulator. First, determine the design target parameters, namely the minimum effective heat storage capacity and the minimum heat storage efficiency. Subsequently, the heat storage performance (heat storage, heat storage efficiency) of the single-layer packed bed regenerator using each candidate filler was analyzed respectively, and the fillers were optimized and classified. Then, according to the type and particle diameter of the selected filler, its filling position in the multi-layer heat accumulator is designed. Subsequently, according to the design target parameters and the physical properties of the filler, the structural parameters of the multi-layer heat accumulator were preliminarily designed. Then, the heat storage efficiency of the above-mentioned multi-layer heat accumulator is analyzed, and the filling ratio of each filler is adjusted according to the minimum heat storage efficiency design requirements. Then, the effective heat storage capacity of the adjusted multi-layer heat accumulator is analyzed, and the diameter of the heat accumulator is adjusted according to the minimum effective heat storage design requirement, so as to complete the design of the single-tank multi-layer packed bed heat accumulator. The method can quickly and effectively design the heat accumulator, and can achieve the purpose of improving heat storage performance.

Description

一种单罐多层填充床蓄热器设计方法A design method for single-tank multi-layer packed bed heat accumulator

技术领域technical field

本发明涉及热能存储技术,具体涉及一种单罐多层填充床蓄热器设计方法。The invention relates to thermal energy storage technology, in particular to a design method for a single-tank multi-layer packed bed heat accumulator.

背景技术Background technique

近年来,化石能源消费量随着社会经济的快速发展而急剧增长。同时,化石燃料的大量燃烧带来了日益严重的环境问题,并对公众健康和社会经济发展造成了不利影响。因此,加快发展清洁的可再生能源成为了人类面临的重要课题。太阳能是地球上最丰富、清洁并可广泛获取的可再生能源。高效利用太阳能可有效改善我国能源结构,促进社会经济和环境的和谐发展。太阳能热发电技术是前景广阔的太阳能利用技术,而蓄热装置是该系统的重要组成部分。在白天光照不足和夜间的时候,系统可使用蓄热装置所储存的热能来维持连续稳定运行。因此针对蓄热技术开发方面的研究也成为国际前沿的研究热点,我国也对此投入了相关政策支持。例如,在国家发改委、国家能源局于2016年4月下发的《能源技术革命创新行动计划(2016-2030年)》中,“先进储能技术创新”被列为15个重点任务之一,该重点任务要求对太阳能光热高效利用高温储热技术进行重点研究。In recent years, the consumption of fossil energy has increased dramatically with the rapid development of social economy. At the same time, the massive combustion of fossil fuels has brought about increasingly serious environmental problems and has had adverse effects on public health and social and economic development. Therefore, accelerating the development of clean and renewable energy has become an important issue facing mankind. Solar energy is the most abundant, clean and widely available renewable energy source on earth. Efficient use of solar energy can effectively improve my country's energy structure and promote the harmonious development of social economy and environment. Solar thermal power generation technology is a promising solar energy utilization technology, and heat storage device is an important part of the system. During the day when there is insufficient light and at night, the system can use the heat energy stored in the heat storage device to maintain continuous and stable operation. Therefore, the research on the development of heat storage technology has also become a research hotspot at the forefront of the world, and my country has also invested in relevant policy support for this. For example, in the "Energy Technology Revolution Innovation Action Plan (2016-2030)" issued by the National Development and Reform Commission and the National Energy Administration in April 2016, "Advanced Energy Storage Technology Innovation" was listed as one of the 15 key tasks. This key task requires key research on high-temperature heat storage technology for efficient utilization of solar thermal energy.

单罐填充床蓄热器结构简单,并可使用价格低廉的固体填料代替昂贵的熔盐等传热工质来进行蓄热。因此,单罐填充床蓄热器在工业应用领域尤其是太阳能热发电领域获得了越来越多的关注。现有研究表明单罐填充床蓄热器中存在斜温层影响蓄热性能的问题。例如,在蓄热器放热过程中,蓄热器内传热工质中将出现由下至上温度急剧降低的分层区域,即斜温层。当斜温层顶部到达蓄热器出口时,出口工质温度将开始下降,而当出口温度下降到可保证发电系统正常运行的临界值以下时,蓄热器将停止放热。但此时蓄热器内残留的斜温层中仍有大量热能未能释放,因而斜温层使得有效蓄热量减少,蓄热效率降低,直接影响了蓄热器的蓄热性能。那么如何减小斜温层对蓄热性能的不利影响就成为了一个重要的研究方向。The single-tank packed bed regenerator has a simple structure, and can use cheap solid fillers instead of expensive molten salt and other heat transfer fluids for heat storage. Therefore, single-tank packed-bed accumulators have gained increasing attention in industrial applications, especially in the field of solar thermal power generation. Existing studies have shown that there is a problem that the thermocline layer affects the heat storage performance in the single-tank packed bed heat accumulator. For example, during the heat release process of the regenerator, there will be a layered area where the temperature drops sharply from bottom to top in the heat transfer fluid in the regenerator, that is, the thermocline layer. When the top of the thermocline layer reaches the outlet of the heat accumulator, the temperature of the working fluid at the outlet will start to drop, and when the outlet temperature drops below the critical value that can ensure the normal operation of the power generation system, the heat accumulator will stop releasing heat. But at this time, there is still a large amount of heat energy in the residual thermocline layer in the heat accumulator that has not been released, so the thermocline layer reduces the effective heat storage and heat storage efficiency, which directly affects the heat storage performance of the heat accumulator. So how to reduce the adverse effect of thermocline layer on heat storage performance has become an important research direction.

发明内容Contents of the invention

本发明的目的在于针对斜温层影响蓄热性能的问题,提出了一种既可合理控制成本、提高蓄热量,又可保持较高蓄热效率的单罐多层填充床蓄热器设计方法。The purpose of the present invention is to solve the problem that the thermocline layer affects the heat storage performance, and propose a single-tank multi-layer packed bed heat accumulator design method which can not only reasonably control the cost, increase the heat storage capacity, but also maintain a high heat storage efficiency.

为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:

1)确定蓄热器的设计目标参数:最小有效蓄热量Qmin、最小蓄热效率ηmin1) Determine the design target parameters of the heat accumulator: minimum effective heat storage capacity Q min , minimum heat storage efficiency η min ;

2)优选单罐多层填充床蓄热器的填料:2) The packing of the single-tank multi-layer packed bed regenerator is preferred:

首先,根据实际情况提出多种备选填料;然后,分别构建使用各备选填料的单罐单层填充床蓄热器的流动传热数值计算模型,基于构建的模型,对各蓄热器放热过程进行模拟计算分析各填料的蓄热性能;Firstly, a variety of alternative fillers are proposed according to the actual situation; then, the flow heat transfer numerical calculation model of the single-tank single-layer packed bed heat accumulator using each alternative filler is respectively constructed, and based on the constructed model, the discharge of each heat accumulator is calculated. The thermal process is simulated and calculated to analyze the heat storage performance of each filler;

然后,对填料进行优选分类:以价格与效率为优选指标,优选出综合性能较好的填料,称之为“基础填料”;以有效蓄热量为优选指标,选出有效蓄热量较高的填料,称之为“蓄热量提高填料”;以蓄热效率为优选指标,选出蓄热效率较高的填料,称之为“调节填料”;Then, optimize the classification of fillers: take price and efficiency as the optimal index, select the filler with better comprehensive performance, which is called "basic filler"; take the effective heat storage as the optimal index, and select the filler with higher effective heat storage , which is called "heat storage improving filler"; with heat storage efficiency as the optimal index, the filler with higher heat storage efficiency is selected, which is called "adjusting filler";

最后,根据工程实际,将优选出的A种(A≥1)基础填料、B种(B≥1)蓄热量提高填料与C种(C≥1)调节填料作为多层结构的三类填充填料,该三类填料按A种、B种和C种在蓄热器中由下至上依次填充,在每类填料中,将所优选出的填料按填料颗粒当量直径从小到大,由下至上依次填充;Finally, according to the engineering practice, the optimized A-type (A≥1) basic filler, B-type (B≥1) heat storage increasing filler and C-type (C≥1) regulating filler are used as three types of multi-layer structure filling fillers , the three types of fillers are filled in the regenerator according to type A, type B and type C from bottom to top in sequence, and in each type of filler, the selected fillers are selected according to the equivalent diameter of the filler particles from small to large, from bottom to top filling;

3)初步设计单罐多层填充床蓄热器的结构参数:根据最小有效蓄热量Qmin与最小蓄热效率ηmin设计要求,计算蓄热器理想蓄热量,根据理想蓄热量、填充床径高比、三类填料填充比例以及各填料的物性参数,初步计算获得单罐多层填充床蓄热器的结构参数,其结构参数包括:填充床高度、填充床直径、各填料的填充厚度;3) Preliminary design of the structural parameters of the single-tank multi-layer packed bed heat accumulator: According to the design requirements of the minimum effective heat storage capacity Q min and the minimum heat storage efficiency η min , the ideal heat storage capacity of the heat accumulator is calculated, and the ideal heat storage capacity, packed bed diameter height Ratio, filling ratio of three types of fillers and physical parameters of each filler, the structural parameters of the single-tank multi-layer packed bed accumulator are obtained through preliminary calculation, and the structural parameters include: packed bed height, packed bed diameter, and filling thickness of each filler;

4)根据蓄热效率调整各填料的填充厚度比例:对由步骤3)所设计的单罐多层填充床蓄热器进行放热过程模拟计算,获得其蓄热效率ηm,若ηm≥ηmin,则该设计结果满足设计要求,那么接着进行步骤5),若ηmmin,则该设计结果不满足设计要求,保持蓄热器高度不变,将底层基础填料的填充厚度增加至原来的1.02倍,顶层调节填料的填充厚度增加至原来的1.10倍,并相应缩减中层蓄热量提高填料的厚度,重复步骤4),直至蓄热效率符合设计要求后进行步骤5);4) Adjust the filling thickness ratio of each filler according to the heat storage efficiency: perform heat release process simulation calculation on the single-tank multi-layer packed bed heat accumulator designed in step 3), and obtain its heat storage efficiency η m , if η m ≥ η min , then the design result meets the design requirements, then proceed to step 5), if η mmin , then the design result does not meet the design requirements, keep the height of the heat accumulator unchanged, and increase the filling thickness of the bottom foundation filler to the original 1.02 times of 1.02 times, the filling thickness of the top layer of regulating filler is increased to 1.10 times of the original, and correspondingly reduce the middle layer heat storage to increase the thickness of the filler, repeat step 4), until the heat storage efficiency meets the design requirements, then proceed to step 5);

5)最后,对由步骤4)所确定的单罐多层填充床蓄热器进行放热过程模拟计算,获得其有效蓄热量Qflow,若Qflow≥Qmin,则设计完成,若Qflow<Qmin,则根据最小有效蓄热量Qmin的设计要求,将蓄热器直径调整为原设计直径的(Qmin/Qflow)0.5倍,重复步骤5),直至Qflow满足设计要求完成蓄热器的设计。5) Finally, the simulation calculation of the heat release process of the single-tank multi-layer packed bed regenerator determined in step 4) is carried out to obtain its effective storage capacity Q flow , if Q flow ≥ Q min , the design is completed, if Q flow < Q min , according to the design requirements of the minimum effective storage capacity Q min , adjust the diameter of the heat accumulator to 0.5 times the original design diameter (Q min /Q flow ), and repeat step 5) until the Q flow meets the design requirements to complete the accumulator. Heater design.

所述步骤3)初步设计单罐多层填充床蓄热器的结构参数包括以下步骤:The step 3) preliminary design of the structural parameters of the single tank multi-layer packed bed heat accumulator comprises the following steps:

3-1)根据最小有效蓄热量Qmin与最小蓄热效率ηmin的设计要求以及所选三类填料的物性参数,采用式(1)计算蓄热器的理想蓄热量Qi3-1) According to the design requirements of the minimum effective heat storage capacity Q min and the minimum heat storage efficiency η min and the physical parameters of the three types of fillers selected, the ideal heat storage capacity Q i of the heat accumulator is calculated using formula (1);

3-2)根据径高比推荐值或设计要求,采用式(2)计算蓄热器高度H与直径D;3-2) According to the recommended diameter-to-height ratio or design requirements, use formula (2) to calculate the height H and diameter D of the heat accumulator;

3-3)根据所计算的罐体总高度与填充厚度比例值,采用式(3)分别计算各种填料的填充厚度:3-3) According to the calculated ratio of the total height of the tank body to the filling thickness, use formula (3) to calculate the filling thickness of various fillers respectively:

Ha,i=ha,iH,Hb,i=hb,iH,Hc,i=hc,iH (3)H a,i =h a,i H, H b,i =h b,i H, H c,i =h c,i H (3)

式中,下标f,s分别表示传热工质(fluid)与固体填料(solid);下标a,b,c分别表示基础填料、蓄热量提高填料和调节填料;下标i表示每一类填料中的第i种填料;Q为蓄热量,J;ρ为密度,kg.m-3;cp为定压比热容,J.kg-1.K-1;T2为高温传热工质设计温度,℃;T1为低温传热工质设计温度,℃;h为填料填充比例;ε为填料孔隙率;r为蓄热器径高比值;H为蓄热器总高度,m;D为蓄热器直径,m;A、B、C分别表示基础填料的种数、蓄热量提高填料的种数、调节填料的种数;Ha、Hb、Hc为三类填料填充高度,m;ha、hb、hc为三类填料填充比例。In the formula, the subscripts f and s represent the heat transfer working fluid (fluid) and the solid filler (solid); the subscripts a, b, and c respectively represent the basic filler, the heat storage increasing filler and the regulating filler; the subscript i denotes each The i-th packing in the packing; Q is heat storage, J; ρ is density, kg.m -3 ; c p is constant pressure specific heat capacity, J.kg -1 .K -1 ; T 2 is high temperature heat transfer T 1 is the design temperature of the low-temperature heat transfer working fluid, ℃; h is the filler filling ratio; ε is the porosity of the filler; r is the diameter-to-height ratio of the heat accumulator; H is the total height of the heat accumulator, m; D is the diameter of the regenerator, m; A, B, and C respectively represent the number of basic fillers, the number of heat storage increasing fillers, and the number of regulating fillers; H a , H b , H c are the filling heights of the three types of fillers , m; h a , h b , h c are the filling proportions of the three types of fillers.

本发明的单罐多层填充床蓄热器的关键设计对象和参数包括:填料的优选、各填料的填充次序以及填充厚度优化设计、蓄热器高度H和直径D设计。The key design objects and parameters of the single-tank multi-layer packed bed heat accumulator of the present invention include: the optimization of packing, the filling sequence of each packing, the optimization design of filling thickness, the design of heat accumulator height H and diameter D.

本发明的单罐多层填充床蓄热器的工作过程为:在充热过程中,温度为T2的高温传热工质从上部流道流入,经过工质分配器进入到填充床区域。在填充床区域内,高温工质加热固体填料,将热能传递给填料并储存起来,被冷却后的低温工质则由下部流道流出。充热过程结束时,蓄热器中充满了温度为T2的传热工质与固体填料;在放热过程中,温度为T1的低温传热工质从下部流道流入,经过工质分配器后进入填充床区域。在填充床区域内,储存于高温填料中的热能传递给低温工质,被加热后的低温工质则从上部流道流出并带走热能。The working process of the single-tank multi-layer packed bed regenerator of the present invention is as follows: during the heating process, the high - temperature heat transfer working medium with a temperature of T2 flows in from the upper flow channel, and enters the packed bed area through the working medium distributor. In the packed bed area, the high-temperature working fluid heats the solid packing, transfers heat energy to the packing and stores it, and the cooled low-temperature working fluid flows out from the lower flow channel. At the end of the heating process, the heat accumulator is filled with the heat transfer working fluid with a temperature of T 2 and solid filler; during the exothermic process, the low-temperature heat transfer working fluid with a temperature of T 1 flows in from the lower flow channel and passes through the working medium. Enter the packed bed area after the distributor. In the packed bed area, the thermal energy stored in the high-temperature filler is transferred to the low-temperature working fluid, and the heated low-temperature working fluid flows out from the upper flow channel and takes away the heat energy.

本发明控制斜温层厚度扩展的作用原理为:(1)传热工质在充、放热过程中,其斜温层高温界面位置H(Tcrit,h)与低温界面位置H(Tcrit,l)的移动速度不同,且与填料的种类有关;(2)H(Tcrit,h)与H(Tcrit,l)的移动速度差造成了传热工质斜温层的出现以及扩展;(3)通过优化设计各填料的填充次序与填充厚度可调控填充床中H(Tcrit,h)与H(Tcrit,l)的移动速度差,从而实现对斜温层厚度扩展的控制。The action principle of the present invention to control the thickness expansion of the thermocline layer is as follows: (1) During the charging and discharging process of the heat transfer working medium, the high temperature interface position H(T crit,h ) of the thermocline layer and the low temperature interface position H(T crit ,l ) have different moving speeds and are related to the types of fillers; (2) The difference in moving speeds between H(T crit,h ) and H(T crit,l ) causes the emergence and expansion of the heat transfer working fluid temperature ramp (3) By optimizing the filling order and filling thickness of each filler, the moving speed difference between H(T crit,h ) and H(T crit,l ) in the packed bed can be adjusted, so as to realize the control of the thickness expansion of the thermocline layer .

本发明的设计方法主要包括三个要点:(1)填料的选择与填充次序的确定(2)蓄热器结构参数的设计计算(3)根据设计要求对蓄热器结构的调整。The design method of the present invention mainly includes three main points: (1) selection of filler and determination of filling order (2) design calculation of structural parameters of the heat accumulator (3) adjustment of the structure of the heat accumulator according to design requirements.

三类填料按上述要求依次填充的原因为:(1)在每类填料中,采用填料颗粒直径从小到大由下至上依次填充的方法,一定程度上可防止上层填料颗粒受重力影响而掺混到下层填料孔隙中的情况出现;(2)将蓄热效率高、斜温层厚度扩展慢的调节填料放于顶层,蓄热量提高填料置于中层,能使中层蓄热密度大的蓄热量提高填料所储存的大量热能充分释放,从而有效提高蓄热效率;(3)在中层添加蓄热量提高填料可增大蓄热量,同时由于斜温层在蓄热量提高填料中的移动速度将小于其在基础填料中的移动速度,因而可达到在放热过程中减缓斜温层厚度扩展的目的。控制斜温层厚度扩展的具体过程为斜温层高温界面位置H(Tcrit,h)进入蓄热量提高填料后,其移动速度减慢,而仍在基础填料中的低温界面位置H(Tcrit,l)的移动速度不变,此时H(Tcrit,h)与H(Tcrit,l)的速度差将减小,斜温层厚度Ltc扩展速率将减缓。The reasons why the three types of fillers are filled in order according to the above requirements are: (1) In each type of filler, the method of filling the filler particles in order from small to large and from bottom to top can prevent the upper layer of filler particles from being mixed due to the influence of gravity to a certain extent. (2) Put the regulating filler with high heat storage efficiency and slow expansion of the thickness of the inclined temperature layer on the top layer, and put the heat storage increasing filler in the middle layer, so that the heat storage increasing filler with high heat storage density in the middle layer The large amount of heat energy stored is fully released, thereby effectively improving the heat storage efficiency; (3) Adding heat storage increasing fillers in the middle layer can increase heat storage, and at the same time, the moving speed of the inclined temperature layer in the heat storage increasing fillers will be slower than that of the basic fillers. Therefore, the purpose of slowing down the thickness expansion of the thermocline layer during the exothermic process can be achieved. The specific process of controlling the expansion of the thickness of the thermocline layer is that after the high-temperature interface position H(T crit,h ) of the thermocline layer enters the heat storage enhancement filler, its moving speed slows down, while the low-temperature interface position H(T crit ,h ) still in the basic filler ,l ) at the same moving speed, at this time the speed difference between H(T crit,h ) and H(T crit,l ) will decrease, and the expansion rate of the thermocline layer thickness L tc will slow down.

设计过程中的参数定义、参数推荐值以及相关参数计算式:Parameter definitions, parameter recommendations and related parameter calculation formulas in the design process:

(1)斜温层温度(Ttc,℃)范围:(1) Range of thermocline temperature (T tc ,°C):

式中,Tcrit,h与Tcrit,l分别表示斜温层高、低温界面的传热工质温度,℃;T2与T1为高、低温传热工质设计温度,℃。In the formula, T crit,h and T crit,l represent the temperature of the heat transfer working fluid at the high and low temperature interfaces of the thermocline, °C; T 2 and T 1 are the design temperatures of the high and low temperature heat transfer working fluid, °C.

(2)斜温层厚度(Ltc,m):(2) Thickness of thermocline layer (L tc ,m):

式中,Tout表示传热工质出口处温度,℃;H(T)表示处于温度T的传热工质的高度位置,m。In the formula, T out represents the temperature at the outlet of the heat transfer working medium, °C; H(T) represents the height position of the heat transfer working medium at temperature T, m.

(3)有效放热时间(td,h)为出口传热工质温度从开始放热到其降低到可保证发电系统正常运行的临界温度Tcr之间的放热时间。(3) The effective heat release time (t d , h) is the heat release time between the temperature of the outlet heat transfer working fluid from the start of heat release to the critical temperature T cr which can ensure the normal operation of the power generation system.

(4)理想蓄热量(Qi,J):(4) Ideal storage capacity (Q i , J):

式中,Q为蓄热量,J;ρ为密度,kg.m-3;cp为定压比热容,J.kg-1.K-1;h为填料填充比例;ε为填料孔隙率;下标f、s分别表示传热工质(fluid)与固体填料(solid),a、b、c分别表示基础填料、蓄热量提高填料、调节填料,A、B、C分别表示基础填料的种类数目、蓄热量提高填料的种类数目、调节填料的种类数目。In the formula, Q is the heat storage capacity, J; ρ is the density, kg.m -3 ; c p is the specific heat capacity at constant pressure, J.kg -1 .K -1 ; h is the filler filling ratio; ε is the filler porosity; The marks f and s represent the heat transfer fluid (fluid) and the solid filler (solid), respectively, a, b, and c respectively represent the basic filler, the heat storage increasing filler, and the regulating filler, and A, B, and C respectively represent the types and numbers of the basic filler , Heat storage increases the number of types of fillers, and adjusts the number of types of fillers.

(5)有效蓄热量(Qflow,J):(5) Effective storage capacity (Q flow , J):

式中,qf为传热工质质量流量,kg.s-1In the formula, q f is the mass flow rate of heat transfer fluid, kg.s -1 .

(6)蓄热效率(ηm):(6) Heat storage efficiency (η m ):

ηm=Qflow/Qi×100% (8)η m =Q flow /Q i ×100% (8)

(7)填充床径高比D/H初始推荐值为0.6。(7) The initial recommended value of the packed bed diameter-to-height ratio D/H is 0.6.

(8)三类填料的填充厚度初始推荐比例分别为ha=0.6、hb=0.2、hc=0.2。(8) The initial recommended filling thickness ratios of the three types of fillers are h a =0.6, h b =0.2, h c =0.2 respectively.

(9)蓄热器高度H、直径D与各填料的填充厚度Ha,i、Hb,i、Hc,i的初步设计计算式:(9) Preliminary design formulas for heat accumulator height H, diameter D and filling thickness H a,i , H b,i , H c,i of each filler:

Ha,i=ha,iH,Hb,i=hb,iH,Hc,i=hc,iH (3)H a,i =h a,i H, H b,i =h b,i H, H c,i =h c,i H (3)

本发明的优点如下:The advantages of the present invention are as follows:

(1)将优选的三类填料按照基础填料、蓄热量提高填料、调节填料由下至上依次放置,并根据设计要求优化填料间的比例关系,以此实现对斜温层厚度的控制,从而达到提高蓄热性能(蓄热量、蓄热效率)的目的。(1) Place the preferred three types of fillers in sequence from bottom to top according to basic fillers, heat storage increasing fillers, and adjusting fillers, and optimize the proportional relationship between the fillers according to the design requirements, so as to realize the control of the thickness of the thermocline layer, so as to achieve The purpose of improving heat storage performance (heat storage, heat storage efficiency).

(2)本发明所设计的单罐多层填充床蓄热器,使用价格相对低廉的固体填料作为主要储热材料,与传统的只使用价格相对高昂的液体传热工质为储热材料的蓄热器相比,可极大地减少工质的用量,从而有效降低投资成本。(2) The single-tank multi-layer packed bed regenerator designed by the present invention uses relatively cheap solid filler as the main heat storage material, which is different from the traditional one that only uses relatively expensive liquid heat transfer working fluid as the heat storage material. Compared with heat accumulators, the amount of working fluid can be greatly reduced, thereby effectively reducing investment costs.

(3)本发明所设计的单罐多层填充床蓄热器适用性广,既可用于太阳能热发电站中的蓄热系统,又可用于工业余热回收系统中,还可用于其他间歇式热能利用场合。(3) The single-tank multi-layer packed bed heat accumulator designed by the present invention has wide applicability, and can be used in heat storage systems in solar thermal power stations, industrial waste heat recovery systems, and other intermittent heat energy Take advantage of occasions.

(4)本发明所设计的单罐多层填充床蓄热器储热温度范围广,通过合理选择传热工质可实现对各种温度范围内热能的存储。如,在低温储热系统中传热工质可以选择水;在中温储热系统中可以选择导热油、空气等;在高温储热系统中可以选择熔盐、金属流体等。(4) The heat storage temperature range of the single-tank multi-layer packed bed regenerator designed by the present invention is wide, and the storage of heat energy in various temperature ranges can be realized by rationally selecting the heat transfer working medium. For example, in the low temperature heat storage system, water can be selected as the heat transfer medium; in the medium temperature heat storage system, heat transfer oil, air, etc. can be selected; in the high temperature heat storage system, molten salt, metal fluid, etc. can be selected.

附图说明Description of drawings

图1为单罐多层填充床蓄热器结构示意图;Fig. 1 is a schematic diagram of the structure of a single-tank multi-layer packed bed heat accumulator;

图2为单罐填充床蓄热器填充床计算区域示意图;Figure 2 is a schematic diagram of the calculation area of the packed bed of the single-tank packed bed regenerator;

图3为单罐多层填充床蓄热器设计方法流程图。Figure 3 is a flow chart of the design method for a single-tank multi-layer packed bed heat accumulator.

具体实施方式detailed description

下面结合附图及实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

参见图3,以单罐三层填充床蓄热器的设计过程为例说明其具体设计方法:Referring to Figure 3, the specific design method is illustrated by taking the design process of a single-tank three-layer packed bed heat accumulator as an example:

1)确定待设计的单罐填充床蓄热器的最小有效蓄热量Qmin、最低蓄热效率ηmin1) Determine the minimum effective heat storage capacity Q min and the minimum heat storage efficiency η min of the single-tank packed bed regenerator to be designed;

2)建立单罐填充床蓄热器的物理模型2) Establish a physical model of a single-tank packed bed heat accumulator

本发明所涉及的单罐填充床蓄热器三层结构为如图1所示,由进出口流道1、2、工质分配器3、罐壁4与多层填充床5组成。填充床由三种固体多孔填料依次分层放置组成。蓄热器高为H,直径为D。蓄热器壁面外铺设厚为di硅酸铝纤维棉作为保温材料,保温性能良好,壁面可视为绝热壁面。在放热过程中,初始时刻蓄热器中充满了温度为T2的传热工质与固体填料。在放热过程中,温度为T1的低温传热工质从下部流道流入,经过工质分配器后进入填充床区域。在填充床区域内,储存于高温填料中的热能传递给低温工质,低温工质被加热,同时高温工质从上部流道流出并带走热能。The three-layer structure of the single-tank packed bed heat accumulator involved in the present invention is shown in Fig. 1, and consists of inlet and outlet channels 1, 2, working medium distributor 3, tank wall 4 and multi-layer packed bed 5. The packed bed is composed of three solid porous fillers placed in layers in sequence. The height of the heat accumulator is H and the diameter is D. Aluminum silicate fiber cotton with a thickness of d i is laid outside the wall of the heat accumulator as an insulation material, which has good insulation performance, and the wall can be regarded as an adiabatic wall. During the exothermic process, the heat accumulator is filled with the heat transfer fluid and solid filler at the temperature T2 at the initial moment. During the exothermic process, the low-temperature heat transfer working fluid with a temperature of T1 flows in from the lower flow channel, passes through the working fluid distributor and then enters the packed bed area. In the packed bed area, the heat energy stored in the high-temperature filler is transferred to the low-temperature working fluid, and the low-temperature working medium is heated, while the high-temperature working fluid flows out from the upper flow channel and takes away heat energy.

步骤2中根据工程实际条件以及运行工况,已知参数为:T1、T2、di。未知参数为:H、D。In step 2, according to the actual engineering conditions and operating conditions, the known parameters are: T 1 , T 2 , d i . The unknown parameters are: H, D.

3)建立单罐填充床蓄热器的二维、瞬态、轴对称多孔介质内流动传热数值模型3) Establish a two-dimensional, transient, axisymmetric flow and heat transfer numerical model of a single-tank packed bed regenerator

针对以上物理模型,选取如图2所示的填充床区域为数值模型计算区域。为简化计算进行如下假设:(1)蓄热器内无周向流动和传热;(2)固体填料视为连续、均匀的多孔介质,工质在填充床区域是层流流动;(3)固体填料视为常物性。基于以上假设,建立了单罐填充床蓄热器的二维轴对称、瞬态、非热平衡流动传热模型。模型控制方程、边界条件与初始条件如下。For the above physical model, the packed bed area shown in Figure 2 is selected as the calculation area of the numerical model. In order to simplify the calculation, the following assumptions are made: (1) There is no circumferential flow and heat transfer in the regenerator; (2) The solid filler is regarded as a continuous and uniform porous medium, and the working fluid flows in the packed bed area; (3) Solid fillers are considered constant. Based on the above assumptions, a two-dimensional axisymmetric, transient, non-thermal equilibrium flow heat transfer model of a single-tank packed bed regenerator was established. The governing equations, boundary conditions and initial conditions of the model are as follows.

3-1)控制方程3-1) Control equation

液相传热工质连续方程:Liquid-phase heat transfer working medium continuity equation:

液相传热工质动量方程:Liquid phase heat transfer mass momentum equation:

液相传热工质能量方程:Liquid phase heat transfer working medium energy equation:

固相填料能量方程:Solid phase packing energy equation:

体对流换热系数:Body convective heat transfer coefficient:

固相填料与液相传热工质有效导热系数:Effective thermal conductivity of solid phase filler and liquid phase heat transfer medium:

kall,eff=kf(ks/kf)m+0.15kfPrRep k all,eff =k f (k s /k f ) m +0.15k f PrRe p

m=0.28-0.757logε-0.057log(ks/kf)m=0.28-0.757logε-0.057log(k s /k f )

Re=ud/ν,Pr=ν/aRe=ud/ν, Pr=ν/a

式中,下标f与s分别表示传热工质与固体填料,下标eff表示有效值,下标p表示无量纲参数;Re与Pr的特征尺度是填料颗粒当量直径dp;ε为填料孔隙率,本例中假设三层填料的孔隙率相等;ρ为密度,kg.m-3;cp为定压比热容,J.kg-1.K-1;k为导热系数,W.m-1.K-1为工质表观速度,m.s-1;hV为传热工质与固体填料的体对流换热系数,W.m-3.K-1;ν为液体粘度,m2.s-1;a为热扩散系数,m2.s-1In the formula, the subscripts f and s represent the heat transfer fluid and the solid filler respectively, the subscript eff represents the effective value, and the subscript p represents the dimensionless parameter; the characteristic scale of Re and Pr is the equivalent particle diameter d p of the filler; ε is the filler particle Porosity, in this example it is assumed that the porosity of the three layers of packing is equal; ρ is the density, kg.m -3 ; c p is the specific heat capacity at constant pressure, J.kg -1 .K -1 ; k is the thermal conductivity, Wm -1 .K -1 ; is the superficial velocity of the working fluid, ms -1 ; h V is the bulk convective heat transfer coefficient between the heat transfer working fluid and the solid filler, Wm -3 .K -1 ; ν is the viscosity of the liquid, m 2 .s -1 ; a is Thermal diffusivity, m 2 .s -1 .

3-2)边界条件及初始条件3-2) Boundary conditions and initial conditions

边界条件:入口为均匀速度与温度边界条件;出口为充分发展边界条件;蓄热器中心线为对称边界条件;蓄热器壁面为绝热边界条件;进出口壁面截面为绝热边界条件;熔盐与壁面为无滑移边界条件。Boundary conditions: the inlet is a uniform velocity and temperature boundary condition; the outlet is a fully developed boundary condition; the center line of the accumulator is a symmetrical boundary condition; the wall of the regenerator is an adiabatic boundary condition; the wall section of the inlet and outlet is an adiabatic boundary condition; The wall is a no-slip boundary condition.

初始条件:在放热初始时刻罐体内填料与传热工质温度相同且为T2,处于热平衡状态。Initial conditions: At the initial moment of heat release, the temperature of the filler in the tank and the heat transfer medium is the same and T 2 , in a state of thermal equilibrium.

4)优选出单罐三层填充床蓄热器的填料4) Optimizing the packing of the single-tank three-layer packed bed regenerator

4-1)对使用备选填料的单罐单层填充床蓄热器进行放热过程模拟计算4-1) Simulation calculation of the heat release process for a single-tank single-layer packed-bed regenerator using alternative fillers

设定待确定蓄热器高度为H,直径为D,在固定进口流速uin下,对使用备选填料的单层填充床蓄热器放热过程进行模拟计算,并计算各蓄热器的蓄热性能,包括:有效蓄热量Qflow、单层蓄热器蓄热效率ηs、传热工质斜温层的高、低温界面(H(Tcrit,h)、H(Tcrit,l))的移动速度、斜温层厚度(Ltc)的发展。Set the height of the regenerator to be determined to be H and the diameter to be D. Under the constant inlet flow rate u in , simulate and calculate the heat release process of the single-layer packed bed regenerator using alternative fillers, and calculate the Heat storage performance, including: effective heat storage Q flow , heat storage efficiency η s of single-layer heat accumulator, high and low temperature interface of heat transfer working fluid ramp layer (H(T crit,h ), H(T crit,l ) ), the development of the moving speed and the thickness of the thermocline layer (L tc ).

4-2)根据蓄热性能标准筛选出符合要求的填料4-2) Screen out fillers that meet the requirements according to heat storage performance standards

该三层填充床蓄热器填料基本要求:蓄热效率ηs≥η1、ρscps≥M1 The basic requirements for the packing of the three-layer packed bed regenerator: heat storage efficiency η s ≥ η 1 , ρ s c ps ≥ M 1

4-3)将符合要求的填料进行分类4-3) Classify the fillers that meet the requirements

根据对备选填料的蓄热性能分析,将填料分为三类:According to the heat storage performance analysis of the alternative fillers, the fillers are divided into three categories:

a基础填料:η1≤ηs≤η2、M1≤ρscps<M2且工程常用、价格便宜(如石英岩);a Basic packing: η 1 ≤ η s ≤ η 2 , M 1 ≤ ρ s c ps < M 2 and commonly used in engineering, cheap (such as quartzite);

b蓄热量提高填料:ηs≥η1、ρscps≥M2b Heat storage improving filler: η s ≥ η 1 , ρ s c ps ≥ M 2 ;

c调节填料:ηs2、M1≤ρscps≤M2且斜温层厚度扩展慢。c Regulating packing: η s2 , M 1 ≤ ρ s c ps ≤ M 2 and the thickness of the thermocline layer expands slowly.

本实施例中,取η1=80%、η2=90%、M1=2000kJ.m-3.K-1、M2=4000kJ.m-3.K-1In this embodiment, η 1 =80%, η 2 =90%, M 1 =2000kJ.m -3.K -1 , M 2 =4000kJ.m -3.K -1 .

4-4)优选出单罐三层填充床蓄热器的填料4-4) Optimizing the packing of the single-tank three-layer packed bed regenerator

根据ηs最高、ρscps最大、价格最低三个指标在三类填料中分别选出最优填料,优选出的三种填料作为三层填充床蓄热器的三种填料。According to the three indicators of the highest η s , the largest ρ s c ps , and the lowest price, the optimal fillers were selected from the three types of fillers, and the three optimized fillers were used as the three fillers for the three-layer packed bed heat accumulator.

步骤4中已知参数为:各种填料物性及几何参数,假设的H、D以及工程实际工况进口流速uin。需通过计算得到的参数为:Qflow、ηs、Ltc(t)与H(Tcrit,h)、H(Tcrit,l)的移动速度。The known parameters in step 4 are: the physical properties and geometric parameters of various fillers, the assumed H, D and the inlet flow rate u in of the actual engineering conditions. The parameters to be obtained through calculation are: Q flow , η s , L tc (t) and the moving speed of H(T crit,h ), H(T crit,l ).

5)初步确定三层填充床蓄热器的结构参数5) Preliminary determination of the structural parameters of the three-layer packed bed regenerator

根据最小有效蓄热量Qmin、最低蓄热效率ηmin以及所选填料的物性参数,可按下式估算出所需的理想蓄热量大小。According to the minimum effective heat storage Q min , the minimum heat storage efficiency η min and the physical parameters of the selected filler, the required ideal heat storage can be estimated according to the following formula.

径高比值取D/H=0.6;填充厚度比例值分别取ha=0.6,hb=0.2,hc=0.2。The diameter-to-height ratio is D/H=0.6; the filling thickness ratio is h a =0.6, h b =0.2, h c =0.2.

根据上述推荐值,按下式计算出蓄热器高度H与直径D。According to the above recommended values, calculate the height H and diameter D of the heat accumulator according to the following formula.

根据H与ha、hb与hc,按下式计算出三种填料的填充厚度。According to H and h a , h b and h c , calculate the filling thickness of the three fillers according to the following formula.

步骤5中需通过计算获得三层填充床蓄热器的初步设计参数,分别为蓄热器高度H和直径D,三种填料的填充厚度Ha、Hb与HcIn step 5, the preliminary design parameters of the three-layer packed bed regenerator need to be obtained through calculation, which are the height H and diameter D of the regenerator, and the filling thicknesses H a , H b and H c of the three fillers.

6)对三层填充床蓄热器放热过程进行模拟计算并分析其蓄热性能6) Simulate the heat release process of the three-layer packed bed regenerator and analyze its heat storage performance

采用步骤3所建立的计算模型,模拟该三层填充床蓄热器的放热过程,其中各填料区域的固相物性参数按该填料的具体参数进行计算。记录每隔时间步长Δt时罐体中传热工质温度场以及出口工质温度Tout。放热过程模拟结束后,根据数据获得个时刻的H(Tcrit,h)、H(Tcrit,l)、Ltc以及Tout值,同时计算该三层填充床蓄热器的有效蓄热量Qflow和蓄热效率ηmThe calculation model established in step 3 is used to simulate the exothermic process of the three-layer packed bed regenerator, wherein the solid-phase physical property parameters of each packing area are calculated according to the specific parameters of the packing. Record the temperature field of the heat transfer working fluid in the tank and the outlet working fluid temperature T out at each time step Δt. After the simulation of the exothermic process is completed, the values of H(T crit,h ), H(T crit,l ), L tc and T out at a time are obtained according to the data, and the effective heat storage capacity of the three-layer packed bed regenerator is calculated at the same time Q flow and heat storage efficiency η m .

ηm=Qflow/Qi×100%η m =Q flow /Q i ×100%

式中,qf为传热工质质量流量,kg.s-1In the formula, q f is the mass flow rate of heat transfer fluid, kg.s -1 .

7)判断三层填充床蓄热器的蓄热效率ηm是否符合要求7) Judging whether the heat storage efficiency η m of the three-layer packed bed regenerator meets the requirements

7-1)若ηm≥ηmin,则该三层填充床蓄热器蓄热效率较高于最低蓄热效率,满足设计要求,进行步骤8)。7-1) If η m ≥ η min , then the heat storage efficiency of the three-layer packed bed regenerator is higher than the minimum heat storage efficiency, meeting the design requirements, and proceed to step 8).

7-2)若ηmmin,则该三层填充床蓄热器蓄热效率低于最低蓄热效率,不满足设计要求。那么接着采用增加底层基础填料与顶层调节填料的填充厚度,减小中层蓄热量提高填料填充厚度的方法,来控制斜温层的厚度扩展,以此达到增大蓄热效率的目的。三种填料的填充厚度改变方法参下式。重复步骤6)与7),直至蓄热效率满足设计要求,随后接着进行步骤8)的计算。7-2) If η mmin , the heat storage efficiency of the three-layer packed bed regenerator is lower than the minimum heat storage efficiency, which does not meet the design requirements. Then, the method of increasing the filling thickness of the bottom basic filler and the top layer of regulating filler, reducing the heat storage of the middle layer and increasing the filling thickness of the filler is adopted to control the thickness expansion of the inclined temperature layer, so as to achieve the purpose of increasing the heat storage efficiency. The filling thickness change method of the three fillers can be found in the following formula. Repeat steps 6) and 7) until the heat storage efficiency meets the design requirements, and then proceed to the calculation of step 8).

H′a=1.02Ha,H′b=H-H′a-H′c,H′c=1.10Hc H'a = 1.02Ha , H'b = HH'a- H'c , H'c = 1.10Hc

8)判断三层填充床蓄热器的蓄热量Qflow是否符合要求8) Judging whether the heat storage Q flow of the three-layer packed bed regenerator meets the requirements

根据步骤7)所设计的三层填充床蓄热器的有效蓄热量Qflow,判断该三层填充床蓄热器是否满足设计要求。According to the effective heat storage capacity Q flow of the three-layer packed bed heat accumulator designed in step 7), it is judged whether the three-layer packed bed heat accumulator meets the design requirements.

8-1)若Qflow≥Qmin,则该三层填充床蓄热器的有效蓄热量大于最小有效蓄热量,即满足设计要求,至此设计结束。8-1) If Q flow ≥ Q min , then the effective heat storage capacity of the three-layer packed bed regenerator is greater than the minimum effective heat storage capacity, that is, the design requirements are met, and the design is completed.

8-2)若Qflow<Qmin,则该三层填充床蓄热器的有效蓄热量小于最小有效蓄热量,即不满足设计要求。那接着采用D'=D·(Qmin/Qflow)0.5增加蓄热器直径至D′来增大蓄热体积,以此达到增加蓄热量的目的。重复步骤8,直至满足蓄热量要求为止,从而完成蓄热器设计。8-2) If Q flow <Q min , the effective heat storage capacity of the three-layer packed bed regenerator is less than the minimum effective heat storage capacity, that is, it does not meet the design requirements. Then use D'=D·(Q min /Q flow ) 0.5 to increase the diameter of the heat accumulator to D' to increase the heat storage volume, so as to achieve the purpose of increasing heat storage. Repeat step 8 until the heat storage requirements are met, thus completing the design of the heat accumulator.

Claims (2)

1.一种单罐多层填充床蓄热器设计方法,其特征在于,包括以下步骤:1. a single-tank multi-layer packed bed heat accumulator design method is characterized in that, comprising the following steps: 1)确定蓄热器的设计目标参数:最小有效蓄热量Qmin、最小蓄热效率ηmin1) Determine the design target parameters of the heat accumulator: minimum effective heat storage capacity Q min , minimum heat storage efficiency η min ; 2)优选单罐多层填充床蓄热器的填料:2) The packing of the single-tank multi-layer packed bed regenerator is preferred: 首先,根据实际情况提出多种备选填料;然后,分别构建使用各备选填料的单罐单层填充床蓄热器的流动传热数值计算模型,基于构建的模型,对各蓄热器放热过程进行模拟计算,分析各填料的蓄热性能;Firstly, a variety of alternative fillers are proposed according to the actual situation; then, the flow heat transfer numerical calculation model of the single-tank single-layer packed bed heat accumulator using each alternative filler is respectively constructed, and based on the constructed model, the discharge of each heat accumulator is calculated. The heat process is simulated and calculated to analyze the heat storage performance of each filler; 然后,对填料进行优选分类:以价格与效率为优选指标,优选出综合性能较好的填料,称之为“基础填料”;以有效蓄热量为优选指标,选出有效蓄热量较高的填料,称之为“蓄热量提高填料”;以蓄热效率为优选指标,选出蓄热效率较高的填料,称之为“调节填料”;Then, optimize the classification of fillers: take price and efficiency as the optimal index, select the filler with better comprehensive performance, which is called "basic filler"; take the effective heat storage as the optimal index, and select the filler with higher effective heat storage , which is called "heat storage improving filler"; with heat storage efficiency as the optimal index, the filler with higher heat storage efficiency is selected, which is called "adjusting filler"; 最后,根据工程实际,将优选出的A种(A≥1)基础填料、B种(B≥1)蓄热量提高填料与C种(C≥1)调节填料作为多层结构的三类填充填料,该三类填料按A种、B种和C种在蓄热器中由下至上依次填充,在每类填料中,将所优选出的填料按填料颗粒当量直径从小到大,由下至上依次填充;Finally, according to the engineering practice, the optimized A-type (A≥1) basic filler, B-type (B≥1) heat storage increasing filler and C-type (C≥1) regulating filler are used as three types of multi-layer structure filling fillers , the three types of fillers are filled in the regenerator according to type A, type B and type C from bottom to top in sequence, and in each type of filler, the selected fillers are selected according to the equivalent diameter of the filler particles from small to large, from bottom to top filling; 3)初步设计单罐多层填充床蓄热器的结构参数:根据最小有效蓄热量Qmin与最小蓄热效率ηmin设计要求,计算蓄热器理想蓄热量,根据理想蓄热量、填充床径高比、三类填料填充比例以及各填料的物性参数,初步计算获得单罐多层填充床蓄热器的结构参数,其结构参数包括:填充床高度、填充床直径、各填料的填充厚度;3) Preliminary design of the structural parameters of the single-tank multi-layer packed bed heat accumulator: According to the design requirements of the minimum effective heat storage capacity Q min and the minimum heat storage efficiency η min , the ideal heat storage capacity of the heat accumulator is calculated, and the ideal heat storage capacity, packed bed diameter height Ratio, filling ratio of three types of fillers and physical parameters of each filler, the structural parameters of the single-tank multi-layer packed bed accumulator are obtained through preliminary calculation, and the structural parameters include: packed bed height, packed bed diameter, and filling thickness of each filler; 4)根据蓄热效率调整各填料的填充厚度比例:对由步骤3)所设计的单罐多层填充床蓄热器进行放热过程模拟计算,获得其蓄热效率ηm,若ηm≥ηmin,则该设计结果满足设计要求,那么接着进行步骤5),若ηmmin,则该设计结果不满足设计要求,保持蓄热器高度不变,将底层基础填料的填充厚度增加至原来的1.02倍,顶层调节填料的填充厚度增加至原来的1.10倍,并相应缩减中层蓄热量提高填料的厚度,重复步骤4),直至蓄热效率符合设计要求后进行步骤5);4) Adjust the filling thickness ratio of each filler according to the heat storage efficiency: perform heat release process simulation calculation on the single-tank multi-layer packed bed heat accumulator designed in step 3), and obtain its heat storage efficiency η m , if η m ≥ η min , then the design result meets the design requirements, then proceed to step 5), if η mmin , then the design result does not meet the design requirements, keep the height of the heat accumulator unchanged, and increase the filling thickness of the bottom foundation filler to the original 1.02 times of 1.02 times, the filling thickness of the top layer of regulating filler is increased to 1.10 times of the original, and correspondingly reduce the middle layer heat storage to increase the thickness of the filler, repeat step 4), until the heat storage efficiency meets the design requirements, then proceed to step 5); 5)最后,对由步骤4)所确定的单罐多层填充床蓄热器进行放热过程模拟计算,获得其有效蓄热量Qflow,若Qflow≥Qmin,则设计完成,若Qflow<Qmin,则根据最小有效蓄热量Qmin的设计要求,将蓄热器直径调整为原设计直径的(Qmin/Qflow)0.5倍,重复步骤5),直至Qflow满足设计要求完成蓄热器的设计。5) Finally, the simulation calculation of the heat release process of the single-tank multi-layer packed bed regenerator determined in step 4) is carried out to obtain its effective storage capacity Q flow , if Q flow ≥ Q min , the design is completed, if Q flow < Q min , according to the design requirements of the minimum effective storage capacity Q min , adjust the diameter of the heat accumulator to 0.5 times the original design diameter (Q min /Q flow ), and repeat step 5) until the Q flow meets the design requirements to complete the accumulator. Heater design. 2.根据权利要求1所述的单罐多层填充床蓄热器设计方法,其特征在于:所述步骤3)初步设计单罐多层填充床蓄热器的结构参数包括以下步骤:2. The single-tank multi-layer packed bed heat accumulator design method according to claim 1, characterized in that: said step 3) preliminary design of the structural parameters of the single-tank multi-layer packed bed heat accumulator comprises the following steps: 2-1)根据最小有效蓄热量Qmin与最小蓄热效率ηmin的设计要求以及所选三类填料的物性参数,采用式(1)计算蓄热器的理想蓄热量Qi2-1) According to the design requirements of the minimum effective heat storage capacity Q min and the minimum heat storage efficiency η min and the physical parameters of the three types of fillers selected, the ideal heat storage capacity Q i of the heat accumulator is calculated using formula (1); QQ ii == QQ ff ++ QQ sthe s QQ ff == 11 44 &pi;D&pi;D 22 Hh (( TT 22 -- TT 11 )) cc pp ,, ff &rho;&rho; ff (( &Sigma;&Sigma; ii == 11 AA &epsiv;&epsiv; aa ,, ii hh aa ,, ii ++ &Sigma;&Sigma; ii == 11 BB &epsiv;&epsiv; bb ,, ii hh bb ,, ii ++ &Sigma;&Sigma; ii == 11 CC &epsiv;&epsiv; cc ,, ii hh cc ,, ii )) QQ sthe s == 11 44 &pi;D&pi;D 22 Hh (( TT 22 -- TT 11 )) &lsqb;&lsqb; &Sigma;&Sigma; ii == 11 AA (( 11 -- &epsiv;&epsiv; aa ,, ii )) hh aa ,, ii cc pp ,, sthe s aa ,, ii &rho;&rho; sthe s aa ,, ii ++ &Sigma;&Sigma; ii == 11 BB (( 11 -- &epsiv;&epsiv; bb ,, ii )) hh bb ,, ii cc pp ,, sthe s bb ,, ii &rho;&rho; sthe s bb ,, ii ++ &Sigma;&Sigma; ii == 11 CC (( 11 -- &epsiv;&epsiv; cc ,, ii )) hh cc ,, ii cc pp ,, sthe s cc ,, ii &rho;&rho; sthe s cc ,, ii &rsqb;&rsqb; -- -- -- (( 11 )) 2-2)根据径高比推荐值或设计要求,采用式(2)计算蓄热器高度H与直径D;2-2) According to the recommended diameter-to-height ratio or design requirements, use formula (2) to calculate the height H and diameter D of the heat accumulator; Hh == (( QQ rr 22 &eta;&eta; minmin KK )) 11 33 ,, DD. == rr (( QQ ii rr 22 &eta;&eta; minmin KK )) 11 33 KK == 11 44 &pi;&pi; (( TT 22 -- TT 11 )) &lsqb;&lsqb; cc pp ,, ff &rho;&rho; ff (( &Sigma;&Sigma; ii == 11 AA &epsiv;&epsiv; aa ,, ii hh aa ,, ii ++ &Sigma;&Sigma; ii == 11 BB &epsiv;&epsiv; bb ,, ii hh bb ,, ii ++ &Sigma;&Sigma; ii == 11 CC &epsiv;&epsiv; cc ,, ii hh cc ,, ii )) ++ (( &Sigma;&Sigma; ii == 11 AA (( 11 -- &epsiv;&epsiv; aa ,, ii )) hh aa ,, ii cc pp ,, sthe s aa ,, ii &rho;&rho; sthe s aa ,, ii ++ &Sigma;&Sigma; ii == 11 BB (( 11 -- &epsiv;&epsiv; bb ,, ii )) hh bb ,, ii cc pp ,, sthe s bb ,, ii &rho;&rho; sthe s bb ,, ii ++ &Sigma;&Sigma; ii == 11 CC (( 11 -- &epsiv;&epsiv; cc ,, ii )) hh cc ,, ii cc pp ,, sthe s cc ,, ii &rho;&rho; sthe s cc ,, ii )) &rsqb;&rsqb; -- -- -- (( 22 )) 2-3)根据所计算的罐体总高度与填充厚度比例值,采用式(3)分别计算各种填料的填充厚度:2-3) According to the calculated ratio of the total height of the tank body to the filling thickness, use formula (3) to calculate the filling thickness of various fillers respectively: Ha,i=ha,iH,Hb,i=hb,iH,Hc,i=hc,iH (3)H a,i =h a,i H, H b,i =h b,i H, H c,i =h c,i H (3) 式中,下标f,s分别表示传热工质(fluid)与固体填料(solid);下标a,b,c分别表示基础填料、蓄热量提高填料和调节填料;下标i表示每一类填料中的第i种填料;Q为蓄热量,J;ρ为密度,kg.m-3;cp为定压比热容,J.kg-1.K-1;T2为高温传热工质设计温度,℃;T1为低温传热工质设计温度,℃;h为填料填充比例;ε为填料孔隙率;r为蓄热器径高比值;H为蓄热器总高度,m;D为蓄热器直径,m;A、B、C分别表示基础填料的种数、蓄热量提高填料的种数、调节填料的种数;Ha、Hb、Hc为三类填料填充高度,m;ha、hb、hc为三类填料填充比例。In the formula, the subscripts f and s represent the heat transfer working fluid (fluid) and the solid filler (solid); the subscripts a, b, and c respectively represent the basic filler, the heat storage increasing filler and the regulating filler; the subscript i denotes each The i-th packing in the packing; Q is heat storage, J; ρ is density, kg.m -3 ; c p is constant pressure specific heat capacity, J.kg -1. K -1 ; T 2 is high temperature heat transfer T 1 is the design temperature of the low-temperature heat transfer working fluid, ℃; h is the filler filling ratio; ε is the porosity of the filler; r is the diameter-to-height ratio of the heat accumulator; H is the total height of the heat accumulator, m; D is the diameter of the regenerator, m; A, B, and C respectively represent the number of basic fillers, the number of heat storage increasing fillers, and the number of regulating fillers; H a , H b , H c are the filling heights of the three types of fillers , m; h a , h b , h c are the filling proportions of the three types of fillers.
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