CN106761788B - A kind of compound stratum Shield Construction Method Used method - Google Patents

A kind of compound stratum Shield Construction Method Used method Download PDF

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Publication number
CN106761788B
CN106761788B CN201611267200.9A CN201611267200A CN106761788B CN 106761788 B CN106761788 B CN 106761788B CN 201611267200 A CN201611267200 A CN 201611267200A CN 106761788 B CN106761788 B CN 106761788B
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shield
indicate
compound stratum
shield machine
cutter
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CN106761788A (en
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刘晓勇
吕岩
张云飞
加武荣
乔文件
张涛涛
师永
谭高福
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Fifth Engineering Co Ltd of China Railway 20th Bureau Group Co Ltd
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Fifth Engineering Co Ltd of China Railway 20th Bureau Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a kind of compound stratum Shield Construction Method Used methods, including step:Step 1: compound stratum geological prospecting;Step 2: choosing shield cutter according to compound stratum geological condition;Step 3: selecting Shield Construction Method Used pattern according to compound stratum geological condition;Step 4: selecting shield driving parameter according to compound stratum geological condition, include the following steps:Step 401, the thrust for calculating shield machine;Step 402, the torque for calculating shield machine;Step 5: Shield Construction Method Used, includes the following steps:Step 501, shield driving direction feedback;Step 502, the adjustment of shield driving direction.The configuration of the present invention is simple, reasonable design, according to the variation of compound stratum, Rational choice shield machine, it is correct to choose boring parameter, extend the service life of cutterhead, improves adaptability of the cutterhead to compound stratum, ensure shield-tunneling construction safety, progress quickly, economic, highly practical, using effect is good, convenient for promoting the use of.

Description

A kind of compound stratum Shield Construction Method Used method
Technical field
The invention belongs to tunneling construction method technical fields, and in particular to a kind of compound stratum Shield Construction Method Used method.
Background technology
In large-diameter shield hard rock construction, the rational design to cutterhead is the key that ensure construction speed and construction cost Sexual factor.Knife disc tool be realized in tunneling process broken stripping ground, dregs overcurrent, interface protective function critical component. The designing technique of knife disc tool is one of core technology of balancing earth-pressure shielding machine.Shield can be encountered in underground excavation it is various not Same stratum, from mud, clay, layer of sand to soft rock and hard rock etc., intricately under the conditions of medium physics stochastic parameter variation and difference Greatly, multi- scenarios method acts in addition so that the variation of cutterhead stress is violent, the cutting situation of cutter disc system and stress pole It is complicated.The cutterhead designs structure such as cutter layout, cutterhead configuration, aperture position, aperture opening ratio directly affects knife disc tool fever, mill Damage, stock-removing efficiency and reliability, and cutter layout more increases the design difficulty of cutterhead with the mutual restriction of aperture position.Therefore How to ensure that the service life of cutterhead and ground adaptability are that shield-tunneling construction tunnels the critical issue that must be solved.
Invention content
In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that providing a kind of compound stratum Shield Construction Method Used method, simple structure and reasonable design, according to the variation of compound stratum, Rational choice shield machine is correct to select Boring parameter is taken, the service life of cutterhead is extended, improves adaptability of the cutterhead to compound stratum, ensures that shield-tunneling construction is safe, fast Speed, economic progress, use is easy to operate, highly practical, and using effect is good, convenient for promoting the use of.
In order to solve the above technical problems, the technical solution adopted by the present invention is:A kind of compound stratum Shield Construction Method Used side Method, which is characterized in that include the following steps:
Step 1: compound stratum geological prospecting:By drilling on compound stratum, the geological state of compound stratum is verified;
Step 2: choosing shield cutter according to compound stratum geological condition, include the following steps:
Step 201, shield cutter force analysis:
Step 201, shield cutter arrangement:Different cutters, point width are installed according to the geological state of compound stratumWhereinIndicate that the catalase angle of compound stratum, T indicate the width between two neighboring hobboing cutter point of a knife Degree, H indicate hobboing cutter pile penetration, cutter are arranged on cutterhead according to point width S;
Step 202, calculate single hobboing cutter fracture area pressure P,Wherein, C indicates dimensionless system Number, δcIndicate the rock uniaxiality strength of compound stratum, δtIndicate that the Tensile Strength of Rock of compound stratum, R indicate hobboing cutter half Diameter, φ indicate the contact angle on hobboing cutter knife edge and the rock of compound stratum,
Step 203 calculates resultant force F suffered by hobboing cuttert,Wherein, ψ indicates point of a knife pressure coefficient distribution;
Step 204 calculates shield machine actual thrust value:Shield machine actual thrust value Ft'=mFt, wherein m expression shield knives The quantity for the hobboing cutter installed on disk, m are positive integer;
Step 3: selecting Shield Construction Method Used pattern according to compound stratum geological condition:For the geology shape of compound stratum Condition selects different boring modes, and earth pressure balance pattern is used in upper-soft lower-hard ground, and under-voltage mould is used in ground consisting of hard rock Formula and earth pressure balance pattern;
Step 4: selecting shield driving parameter according to compound stratum geological condition:
Step 401, the thrust for calculating shield machine:The theoretical thrust value F=F of shield machine1+F2+F3+F4+F5, F1Indicate shield The frictional force of machine shield shell and country rock, F2Indicate the effective push of shield machine, F3Indicate the frictional resistance between shield tail and section of jurisdiction, F4Table Show the resistance of rear trolley, F5Indicate reaction force caused by the soil pressure in sealing soil cabin;Wherein, F2=mF2', m indicates shield The quantity for the hobboing cutter installed on structure cutterhead, F2' indicate the theoretical effective push of single hobboing cutter injection rock,
KdIndicate the rolling coefficient of rock, RdIndicate the anti-of rock Compressive Strength, riIndicate the basil radius of disk cutter, θiIndicate half basil of disk cutter,Indicate the natural crushing angle of rock;
Step 402, the torque for calculating shield machine:
The torque of cutter head of shield machineWherein CTIndicate that shield is electromechanical The torque constant of machine, φMIndicate every pole magnetic flux of shield machine electrical-coil, IiIndicate that the electric current of shield machine motor, λ indicate shield The phase difference of electromechanics stream and voltage, cos λ indicate the power factor (PF) of shield machine motor;
Step 403, results contrast:The shield obtained in the shield machine theoretical thrust value F and step 2 that are obtained in step 401 Machine actual thrust value Ft' need to meet:Ft'=1.5F;
Step 5: Shield Construction Method Used:
Step 501, shield driving direction feedback:Laser guide is used in shield driving, realizes the driving side of shield machine It is aligned to the theoretical centerline direction in tunnel;
Step 502, the adjustment of shield driving direction:By adjusting shield machine to the different propelling pressures of every group oil cylinder, adjust The tunneling direction of shield machine makes the tunneling direction of shield machine tend to the theoretical centerline direction in tunnel.
A kind of above-mentioned compound stratum Shield Construction Method Used method, it is characterised in that:Dimensionless factor described in step 203 C=2.12, the ψ of point of a knife pressure coefficient distribution described in step 204 meet:-0.2<ψ<0.2.
A kind of above-mentioned compound stratum Shield Construction Method Used method, it is characterised in that:Point width S described in step 202 is full Foot:10mm≤S≤92mm.
A kind of above-mentioned compound stratum Shield Construction Method Used method, it is characterised in that:The rolling of rock described in step 401 COEFFICIENT Kd=0.55.
A kind of above-mentioned compound stratum Shield Construction Method Used method, it is characterised in that:When shield machine is in horizontal alignment pick Into when, the tunneling direction of shield machine and the angle of horizontal plane are α, and 5 °≤α≤15 °.
Compared with the prior art, the present invention has the following advantages:
1, structure of the invention is simple, reasonable design, realizes and using easy to operate.
2, the present invention, by calculating, correctly chooses boring parameter, especially knife in the case where accurately grasping compound stratum The design and arrangement of disk and cutter prevent shield cutter eccentric wear, cutterhead from the heel and toe wears such as bursting apart, reach the work of protection cutter With extending the service life of cutterhead, saved engineering cost.
3, the present invention makes adjustment appropriate in the case where accurately grasping compound stratum according to the variation of compound stratum, Rational choice shield machine, it is ensured that shield machine is to the adaptability of compound stratum, carry out shield driving that can be fast, efficient, safe Construction.
In conclusion the configuration of the present invention is simple, reasonable design, according to the variation of compound stratum, Rational choice shield machine, just Boring parameter is really chosen, the service life of cutterhead is extended, improves adaptability of the cutterhead to compound stratum, ensures shield-tunneling construction peace Entirely, progress quickly, economic, use is easy to operate, highly practical, and using effect is good, convenient for promoting the use of.
Below by drawings and examples, technical scheme of the present invention will be described in further detail.
Description of the drawings
Fig. 1 is the flow diagram of the present invention.
Specific implementation mode
As shown in Figure 1, the present invention includes the following steps:
Step 1: compound stratum geological prospecting:By drilling on compound stratum, the geological state of compound stratum is verified;
Step 2: choosing shield cutter according to compound stratum geological condition, include the following steps:
Step 201, shield cutter force analysis:
Step 201, shield cutter arrangement:Different cutters, point width are installed according to the geological state of compound stratumWhereinIndicate that the catalase angle of compound stratum, T indicate between two neighboring hobboing cutter point of a knife Width, H indicate hobboing cutter pile penetration, cutter are arranged on cutterhead according to point width S;
Step 202, calculate single hobboing cutter fracture area pressure P,Wherein, C indicates dimensionless system Number, δcIndicate the rock uniaxiality strength of compound stratum, δtIndicate that the Tensile Strength of Rock of compound stratum, R indicate hobboing cutter half Diameter, φ indicate the contact angle on hobboing cutter knife edge and the rock of compound stratum,
Step 203 calculates resultant force F suffered by hobboing cuttert,Wherein, ψ indicates point of a knife pressure coefficient distribution;
Step 204 calculates shield machine actual thrust value:Shield machine actual thrust value Ft'=mFt, wherein m expression shield knives The quantity for the hobboing cutter installed on disk, m are positive integer;
Step 3: selecting Shield Construction Method Used pattern according to compound stratum geological condition:For the geology shape of compound stratum Condition selects different boring modes, and earth pressure balance pattern is used in upper-soft lower-hard ground, and under-voltage mould is used in ground consisting of hard rock Formula and earth pressure balance pattern;
Step 4: selecting shield driving parameter according to compound stratum geological condition:
Step 401, the thrust for calculating shield machine:The theoretical thrust value F=F of shield machine1+F2+F3+F4+F5, F1Indicate shield The frictional force of machine shield shell and country rock, F2Indicate the effective push of shield machine, F3Indicate the frictional resistance between shield tail and section of jurisdiction, F4Table Show the resistance of rear trolley, F5Indicate reaction force caused by the soil pressure in sealing soil cabin;Wherein, F2=mF2', m indicates shield The quantity for the hobboing cutter installed on structure cutterhead, F2' indicate the theoretical effective push of single hobboing cutter injection rock,
KdIndicate the rolling coefficient of rock, RdIndicate the anti-of rock Compressive Strength, riIndicate the basil radius of disk cutter, θiIndicate half basil of disk cutter,Indicate the naturally broken of rock Angle;
Step 402, the torque for calculating shield machine:
The torque of cutter head of shield machineWherein CTIndicate that shield is electromechanical The torque constant of machine, φMIndicate every pole magnetic flux of shield machine electrical-coil, IiIndicate that the electric current of shield machine motor, λ indicate shield The phase difference of electromechanics stream and voltage, cos λ indicate the power factor (PF) of shield machine motor;
Step 403, results contrast:The shield obtained in the shield machine theoretical thrust value F and step 2 that are obtained in step 401 Machine actual thrust value Ft' need to meet:Ft'=1.5F;
Step 5: Shield Construction Method Used:
Step 501, shield driving direction feedback:Laser guide is used in shield driving, realizes the driving side of shield machine It is aligned to the theoretical centerline direction in tunnel;
Step 502, the adjustment of shield driving direction:By adjusting shield machine to the different propelling pressures of every group oil cylinder, adjust The tunneling direction of shield machine makes the tunneling direction of shield machine tend to the theoretical centerline direction in tunnel.
Step 502, the adjustment of shield driving direction:By adjusting shield machine to the propelling pressure of every group oil cylinder, shield is adjusted The tunneling direction of machine makes the tunneling direction of shield machine tend to the theoretical centerline direction in tunnel.
In the present embodiment, dimensionless factor C=2.12, point of a knife pressure coefficient distribution ψ meets:-0.2<ψ<0.2, point width S Meet:10mm≤S≤92mm, the rolling COEFFICIENT K of rockd=0.55.
In the present embodiment, when shield machine is in horizontal alignment driving, the tunneling direction of shield machine and the angle of horizontal plane For α, and 5 °≤α≤15 °.
In the present embodiment, the shield cutter rotation band inswept excavation face of cutter, hobboing cutter is tight under the thrust of shield machine Scar is pressed, as cutterhead rotates, hobboing cutter revolves round the sun around cutter head center axis, and around own axes rotation.Make in the powerful thrust of cutterhead Under, hobboing cutter is pressed into rock;Under torque effect, hobboing cutter rolls on the joint-cutting of face center.When thrust is more than rock strength When, the direct attrition crushing of rock under hobboing cutter, hobboing cutter injection rock, face squeezes fragmentation by hobboing cutter and forms tunnel concentric circles Groove.With the increase of gash depth, rock surface crackle is deepened to expand, adjacent when more than rock shearing and tensile strength Rock flaking between concentric grooves forms rock ballast, realizes the successful fracture of rock stratum.
Before tunneling construction, first according to the geological condition of compound stratum, point width S is calculated, knife interval S is to determine that hobboing cutter is arranged The important process parameter of quantity, knife interval S is too big, and the rock between adjacent hobboing cutter can not be abolished, the face in tunneling process Easily " phacolith " is formed so that tool wear degree is accelerated, and is also easy to so that the shearing force that hobboing cutter is subject to increases suddenly, cause knife Circle fracture falls off so that tool failure is scrapped.Therefore according to width T, the hobboing cutter between two neighboring hobboing cutter point of a knife The crushing angle of pile penetration H and compound stratum rockCalculate knife spacingSo that point width S meets rolling Knife is broken to be needed, and then arranges hobboing cutter installation site according to point width S on cutterhead.Prevent shield cutter eccentric wear, cutterhead from bursting apart Equal heel and toe wears have the function that protect cutter, extend the service life of cutterhead, saved engineering cost.
Further according to the geological condition of compound stratum, the broken pressure of the hobboing cutter needed during compound stratum tunneling construction is determined Power, i.e. the actual thrust value F of shield machinet', in calculating process, first calculate single hobboing cutter fracture area pressure P, according to cutterhead The number of upper hobboing cutter calculates the actual thrust value F of shield machinet'。
During shield-tunneling construction, due to the difference of construction environment, need to use different boring modes.Boring mode point For under-voltage formula, earth pressure balance pattern.Earth pressure balance pattern is used in upper-soft lower-hard ground, and under-voltage mould is used in ground consisting of hard rock Formula and earth pressure balance pattern.In the present embodiment, tunnel from the weak weathering of tunneling boring, middle weathering, migmatitic gneiss country rock and completely decomposed, It is passed through in silty clay, underground water is mainly pore water and Bedrock Crevice Water, and buried depth is split in 2.0~5.0m, part location basement rock Gap water comparative development.Therefore, under-voltage pattern and earth pressure balance pattern are mainly used in tunneling process.
Tunneling boring hard rock has complete self-stable ability.When being tunneled in hard rock, the vault of shield machine, both sides, suffered by bottom The equal very little of pressure, the propulsion of shield machine is influenced little, the thrust of shield machine mainly consumes required for hobboing cutter injection rock Thrust on, it is possible to approximately the power of hobboing cutter injection rock is regarded as the thrust of shield machine, therefore in the present embodiment, passes through Calculate the effective push mF of the injection rock of multiple hobboing cutters2', obtain the effective push F of shield machine2, i.e. F2=mF2'。
It, need to be according to different geological conditions, different tool wear situations and tunneling process during shield-tunneling construction In present situation, select corresponding boring parameter.In the present embodiment, boring parameter includes the theoretical thrust value F and shield of shield machine The torque M of machine knife disk, due to being frequently necessary to correction in shield-tunneling construction, turning to, thrust is bigger, and pile penetration is bigger, under equal conditions The dregs cut is also more.If the actual thrust value F of shield machinet' excessive, the abrasion of cutter can be aggravated, cause cutter Disintegrate, cutter ring fracture, fall off, baffle ring fracture, fall off even tool apron deformation, cutterhead deformation.Therefore the actual thrust value of shield machine Ft', empirically data bigger than the theoretical thrust value F of shield machine, Ft'=1.5F.It is made suitably according to the variation of compound stratum Adjustment, Rational choice shield machine, it is ensured that shield machine is to the adaptability of compound stratum, carry out shield that can be fast, efficient, safe Structure tunneling construction.
In Shield Construction Method Used, shield manipulator needs continuously to obtain shield axial location relative to Tunnel Design The position of axis and the relationship in direction, to make molding tunnel keep correct position.During shield driving, with one Fixed driving speed excavates forward, needs the run trace of shield consistent with Tunnel Design axis, must obtain data letter at this time Breath feedback.The tunneling direction of shield machine and being aligned for the theoretical centerline direction in tunnel are realized using laser guide in construction, To ensure the accuracy of tunneling direction and the control of shield attitude.The adjusting of shield machine tunneling direction is by adjusting every group oil cylinder Propelling pressure, make shield machine tunneling direction tend to tunnel theoretical centerline direction.When shield Oil cylinder left pressure is big When right side, attitude of shield machine is put from left to right;When upper lateral pressure is more than lower lateral pressure, attitude of shield machine is put from up to down; And so on can be adjusted the posture of shield machine.Hinged sealing, tail sealing work in order to ensure shield machine is good, while In order to ensure that tunnel duct piece is not damaged, shield machine cannot have the tendency that too big during tuning.When shield machine is in water When horizontal line road is tunneled, the tunneling direction of shield machine and the angle of horizontal plane are α, and 5 °≤α≤15 °, to correct shield machine because of oneself Heavy and generation bowing phenomena.
The above is only the embodiment of the present invention, is not imposed any restrictions to the present invention, every according to the technology of the present invention Essence changes any simple modification, change and equivalent structure made by above example, still falls within the technology of the present invention side In the protection domain of case.

Claims (5)

1. a kind of compound stratum Shield Construction Method Used method, which is characterized in that include the following steps:
Step 1: compound stratum geological prospecting:By drilling on compound stratum, the geological state of compound stratum is verified;
Step 2: choosing shield cutter according to compound stratum geological condition, include the following steps:
Step 201, shield cutter force analysis:
Step 202, shield cutter arrangement:Different cutters is installed according to the geological state of compound stratum, according to point width S in knife Cutter, point width are arranged on diskWherein,Indicate that the catalase angle of compound stratum, T indicate adjacent Width between two hobboing cutter points of a knife, H indicate hobboing cutter pile penetration;
Step 203, calculate single hobboing cutter fracture area pressure P,Wherein, C indicates dimensionless factor, δcTable Show the rock uniaxiality strength of compound stratum, δtIndicate that the Tensile Strength of Rock of compound stratum, R indicate hobboing cutter radius, φ tables Show the contact angle on hobboing cutter knife edge and the rock of compound stratum,
Step 204 calculates resultant force F suffered by hobboing cuttert,Wherein, ψ indicates point of a knife pressure coefficient distribution;
Step 205 calculates shield machine actual thrust value:Shield machine actual thrust value Ft'=mFt, wherein m indicate shield cutter on The quantity of the hobboing cutter of installation, m are positive integer;
Step 3: selecting Shield Construction Method Used pattern according to compound stratum geological condition:For the geological state choosing of compound stratum Select different boring modes, earth pressure balance pattern used in upper-soft lower-hard ground, in ground consisting of hard rock using under-voltage pattern and Earth pressure balance pattern;
Step 4: selecting shield driving parameter according to compound stratum geological condition:
Step 401, the thrust for calculating shield machine:The theoretical thrust value F=F of shield machine1+F2+F3+F4+F5, F1Indicate shield machine The frictional force of shield shell and country rock, F2Indicate the effective push of shield machine, F3Indicate the frictional resistance between shield tail and section of jurisdiction, F4Table Show the resistance of rear trolley, F5Indicate reaction force caused by the soil pressure in sealing soil cabin;Wherein, F2=mF2', m indicates shield The quantity for the hobboing cutter installed on structure cutterhead, F2' indicate the theoretical effective push of single hobboing cutter injection rock,
KdIndicate the rolling coefficient of rock, RdIndicate the resistance to compression of rock Intensity, riIndicate the basil radius of disk cutter, θiIndicate half basil of disk cutter,Indicate the natural crushing angle of rock;
Step 402, the torque for calculating shield machine:
The torque of cutter head of shield machineWherein CTIndicate shield machine motor Torque constant, φMIndicate every pole magnetic flux of shield machine electrical-coil, IiIndicate that the electric current of shield machine motor, λ indicate shield machine The phase difference of electric current and voltage, cos λ indicate the power factor (PF) of shield machine motor;
Step 403, results contrast:The shield machine obtained in the shield machine theoretical thrust value F and step 205 that are obtained in step 401 Actual thrust value Ft' need to meet:Ft'=1.5F;
Step 5: Shield Construction Method Used:
Step 501, shield driving direction feedback:Laser guide is used in shield driving, realize the tunneling direction of shield machine with The alignment in the theoretical centerline direction in tunnel;
Step 502, the adjustment of shield driving direction:By adjusting shield machine to the different propelling pressures of every group oil cylinder, shield is adjusted The tunneling direction of machine makes the tunneling direction of shield machine tend to the theoretical centerline direction in tunnel.
2. a kind of compound stratum Shield Construction Method Used method described in accordance with the claim 1, it is characterised in that:Institute in step 203 Dimensionless factor C=2.12 is stated, the ψ of point of a knife pressure coefficient distribution described in step 204 meets:-0.2<ψ<0.2.
3. a kind of compound stratum Shield Construction Method Used method described in accordance with the claim 1, it is characterised in that:Institute in step 202 Point width S is stated to meet:10mm≤S≤92mm.
4. a kind of compound stratum Shield Construction Method Used method described in accordance with the claim 1, it is characterised in that:Institute in step 401 State the rolling COEFFICIENT K of rockd=0.55.
5. a kind of compound stratum Shield Construction Method Used method described in accordance with the claim 1, it is characterised in that:When shield machine is in When horizontal alignment tunnels, the tunneling direction of shield machine and the angle of horizontal plane are α, and 5 °≤α≤15 °.
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