CN106757919B - A kind of efficiently comprehensive water reuse dye vat - Google Patents
A kind of efficiently comprehensive water reuse dye vat Download PDFInfo
- Publication number
- CN106757919B CN106757919B CN201710044551.1A CN201710044551A CN106757919B CN 106757919 B CN106757919 B CN 106757919B CN 201710044551 A CN201710044551 A CN 201710044551A CN 106757919 B CN106757919 B CN 106757919B
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- Prior art keywords
- cylinder body
- cloth
- dye liquor
- dye
- control system
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 96
- 239000007788 liquid Substances 0.000 claims abstract description 77
- 238000010438 heat treatment Methods 0.000 claims abstract description 51
- 230000003647 oxidation Effects 0.000 claims abstract description 28
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 28
- 238000001914 filtration Methods 0.000 claims abstract description 21
- 239000004065 semiconductor Substances 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 22
- 239000001301 oxygen Substances 0.000 claims description 22
- 229910052760 oxygen Inorganic materials 0.000 claims description 22
- 238000004064 recycling Methods 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 11
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 210000003298 dental enamel Anatomy 0.000 claims description 4
- 230000010355 oscillation Effects 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 8
- 239000007787 solid Substances 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000009965 odorless effect Effects 0.000 abstract description 2
- 239000013618 particulate matter Substances 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 135
- 238000004043 dyeing Methods 0.000 description 20
- 239000007789 gas Substances 0.000 description 17
- 238000007639 printing Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000002351 wastewater Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 4
- 230000004224 protection Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The present invention relates to a kind of efficiently comprehensive water reuse dye vats, including cylinder body, heating system, filtration system, charging system, detecting system and control system, the cylinder body include cloth intlet, cloth outlet and main body；The cloth intlet and cloth outlet are respectively equipped with entering arrangment and cloth discharge device, outlet assembly；The oxidation unit and device for storing liquid controlled by control system is also associated in the main body, the oxidation unit other end is connect with filtration system；The heating system includes PTC semiconductor heaters and air-source heating device.The present invention, by being aoxidized and being filtered to dye liquor, can remove the reducing substances and solid particulate matter in dye liquor while dye vat works normally; so that dye liquor is odorless; it can put into dye vat and be reused again, while raw material is greatly saved, also protect environment significantly；The use for coordinating device for storing liquid, further improves the reuse rate of dye liquor, accomplishes zero-emission, reduces environmental pressure.
Description
Technical field
The present invention relates to a kind of efficiently comprehensive water reuse dye vats, belong to dyeing installation technical field.
Background technology
It is competing to be also faced with resource, environmental constraints and the international market that is growing more intense while high speed development for textile industry
It is relatively low severe challenges, especially resource utilization, the production efficiency such as to strive, pollution problem is than more serious.By insufficient investment and enterprise
The factors such as scale is less than normal influence, and water consume, the energy consumption of China's textile industry are high.
Dye vat is the capital equipment dyed to fabric in dyeing, meanwhile and dyeing generation water pollution
Major source.In the prior art, the cloth in dye vat can leave a large amount of waste water after carrying out dyeing processing, and in waste water
Containing the reducing substances such as multiple harmful substances and organic matter, outwardly before need to carry out complicated wastewater purification in row,
But production cost is substantially increased using cleaning equipment, it is expelled directly out waste water and pollutes the environment again, part evil mind enterprise is often
Stealthily directly waste water is discharged, not only wasted resource but also polluted environment.
Although the waste water in dye vat contains noxious material, at that time when cloth dyeing is identical, which is no longer then waste water,
It can reuse, not only save water resource, moreover it is possible to save dyestuff, while greatly reducing production cost, save money
Source protects environment.But the reducing substances such as organic matter in waste water can not be then recycled, if ignoring reproducibility
If substance directly reuses, it will cause water body that serious smelly phenomenon occurs so that environment smell is difficult in dye vat and workshop
Bear, will also cause the cloth band foul smelling of dyeing out, directly reduce the quality of cloth.
China Patent Publication No. is that the patent of " CN201873863U " discloses " a kind of high temperature-pressure dyeing machine " comprising
Dye vat body, main pump, filter, material cylinder and cloth discharge frame, dye vat body rear and front end are respectively equipped with controlled and gathering hole, the dye vat body
Heat exchanger is installed on top, and main pump and thermal detector are respectively provided on the pipeline of heat exchanger both ends, is located at main pump side equipped with main pump electricity
Machine is located at the main pump other side and filter is arranged, and filter is connect with material cylinder, is located at top at gathering hole position and installs cloth discharge frame
And frame body both sides, which are respectively provided with, carries cloth motor and cloth outputting motor, keeps its function more complete by setting gradually for each structure
Kind, assembling is simple and easy care, heat exchanger, filter and carries that the installation of the mechanisms such as cloth, cloth outputting is firm orderly, and work is flexible,
The position connection relation between component is simplified simultaneously, improves production efficiency to a certain extent, has capacity big, bath
Than low advantage.
The scheme that above-mentioned patent provides improves the structure of dye vat, improves dye vat production efficiency, but for dye
The discharge of cylinder sewage, the problems such as recycling, are again without obtaining a solution.
Invention content
It is an object of the invention to overcome above-mentioned deficiency existing in the prior art, and production effect can be improved by providing one kind
Rate, the efficient comprehensive water reuse dye vat by that can solve the problems, such as dye liquor discharge and recycle.
Technical solution is used by the present invention solves the above problems：It is a kind of efficiently comprehensive water reuse dye vat, including cylinder body, plus
Hot systems, filtration system, charging system, detecting system and control system, the cylinder body include cloth intlet, cloth outlet and main body；
The cloth intlet and cloth outlet are respectively equipped with entering arrangment and cloth discharge device, outlet assembly；It is also associated in the main body and is controlled by control system
Oxidation unit and device for storing liquid, the oxidation unit other end connect with filtration system；The heating system includes that PTC is partly led
Body heating device and air-source heating device.
Cloth to be dyed enters cylinder body from the cloth intlet of cylinder body by the assistance of entering arrangment, is filled with dye liquor in cylinder body
Tap after touch, then by the assistance of cloth discharge device, outlet assembly comes out from cloth outlet.Cloth intlet and two ports of cloth outlet is wherein respectively set,
The cloth feeding of cloth and cloth outputting process are directly separated, process of dying cloth is more smooth, directly enhances the effect of cloth printing and dyeing
Rate.And in the prior art, then it is usually used the cloth ending suture with dye, cloth is made to form a cycle in cylinder body
Trend needs again to dismantle cloth head and the tail after printing and dyeing, this process needs largely manually to participate in, very troublesome
And be easy to cause cloth tangle, machine interim card the phenomenon that, printing and dyeing efficiency it is low.
While work of printing and dyeing carries out, oxidation unit under control of the control system, can be taken out out of cylinder body main body
Dye liquor is taken, carry out oxidation processes to dye liquor directly solves dye liquor water body from the root cause to reduce the COD contents in dye liquor
Smelly problem.It by the dye liquor of oxidation processes, is subsequently introduced in filtration system, is separated by solid-liquid separation in filtration system,
After the solid impurity removal in dye liquor, then flows back into dye vat and reused.Meanwhile detecting system is to the dye in dye vat
The various contents of liquid are measured in real time, and feed back information to control system, are controlled after carrying out analyzing processing by control system
Charging system feeds, to adjust dye liquor concentration so that dye liquor maintains standard printing and dyeing horizontal extent always.
The setting of device for storing liquid is then the recycling problem of dye liquor when directly solving the replacement of different dyeing demands.
When needing to carry out the printing and dyeing of different colours to cloth, device for storing liquid can be controlled by control system and is extracted into dye liquor out of cylinder body
It is stored in corresponding device for storing liquid, is put back in cylinder body when needing to use again next time, then from device for storing liquid.Liquid storage
The setting of device coordinates the use of oxidation unit and filtration system, thoroughly realizes the recycling and zero-emission of dye liquor, protecting
It while having demonstrate,proved printing and dyeing efficiency, saved resource, protected environment, realized the zero-emission of dye liquor.
Further, the oxidation unit includes babinet, the babinet inner top be equipped with spray tube, the spray tube into
The mouth of a river is connected by pipeline and liquid pump one with the dye liquor in cylinder body, and liquid pump one is controlled by control system；Under spray tube
End is equipped with spray apertures, and ozone generator is equipped in the lower section of the spray apertures；The lower end of the babinet be equipped with liquid outlet, it is described go out
Liquid mouth is connect by pipeline with filtration system.
Control system can control the work of liquid pump one, and dye liquor is extracted into out of cylinder body along pipeline to the spray of oxidation unit
Guan Zhong, spray apertures of the dye liquor again along spray tube lower end are directed onto on ozone generator, with the multivalence oxygen on ozone generator
Body carries out gas-liquid mixed.The liquid to gush out from spray tube is in multivalence that is mist-like, can fully being generated with ozone generator
Carrier of oxygen is mixed, and fully removes the reducing substances in dye liquor.
Further, the ozone generator includes substrate, and several high-voltage discharge tubes are fixed on the substrate；The oxygen
It further includes the oxygen storage tank of setting outside the enclosure that makeup, which is set, and the oxygen storage tank is connect by tracheae with high-voltage discharge tube,
Solenoid valve is additionally provided on the tracheae, the solenoid valve is controlled by control system.
Oxygen in oxygen storage tank can be discharged by tracheae on high-voltage discharge tube, and high-voltage discharge tube powers on it
Afterwards, a hyperbaric environment will be formed on surface, so that oxygen, which generates chemical reaction, becomes multivalence carrier of oxygen.Solenoid valve is controlled
System control processed can manipulate the conveying or stopping of oxygen at any time, to coordinate the progress of work of entire dye vat.
Further, the device for storing liquid is arranged in the top of cylinder body, including several fluid reservoirs；The fluid reservoir passes through pipe
Road is communicated with the dye liquor in cylinder body, which is equipped with liquid pump two, and the liquid pump two is controlled by control system.
When needing replacing dye liquor, control system can control liquid pump two and the dye liquor in cylinder body is extracted into corresponding liquid storage
It is stored in tank, places back in into dye vat, reused from fluid reservoir when needing again, then by dye liquor.
Further, the cylinder body is metal cylinder body, and the cylinder interior is evenly distributed with enamel.Existing dye vat mostly uses greatly gold
Belong to material to be made, dye liquor has stronger corrosion and damage capability to cylinder body, directly so that the service life of cylinder body is very low.?
It is coated with enamel in cylinder body, being in direct contact for dye liquor and metal cylinder body can be directly obstructed, so that cylinder body can obtain enough
Protection, extend the service life of cylinder body, indirect saving resource.
Further, it is additionally provided with ultrasonic oscillation device in cylinder body.The friction of ultrasonic wave polarity can generate cavitation effect, promote
Dyestuff quickly enters in pollutant.Effect using ultrasonic wave to liquid makes molten gas in the liquid phase become gas core, in ultrasound
Under wave effect, gas swelling of nucleus is grown up, and hole is formed, and be full of for the liquid vapour or gas of surrounding, due to external and internal pressure great disparity
So that hole collapsed, ruptured, the gas field energy of concentration is released within extremely short time and minimum space, and generates very big
Impact force, play the role of high degree of agitation, to promote the dispersion and dissolving of the dyestuff in dye liquor, moreover it is possible to accelerate dyestuff in fibre
Diffusion velocity inside dimension, so that cloth can obtain bright-coloured and uniform color.
Further, the detecting system is connect with control system, including liquid level gauge, coloration detect meter, salinity ratio automatically
Re-detection meter and thermo detector.
Liquid level gauge can measure the amount of dye liquor in cylinder body in real time, and it is then pair that coloration detects meter and salinity than re-detection meter automatically
The coloration of dye liquor and the content of salinity carry out a detection in real time, and thermo detector is detected to the temperature of dye liquor.Liquid level
Meter, coloration detect meter, salinity than re-detection meter and thermo detector after being detected to dye liquor automatically, can be real-time by detection data
Ground feeds back to control system, after control system automatically analyzes detection data, then sends out corresponding regulation and control instruction so that in dye vat
Dye liquor remains at standard printing and dyeing horizontal extent.
Further, the PTC semiconductor heaters include the power supply being connected and PTC semiconductor heating plates, described
PTC semiconductor heating plates are fixed on the outer surface of cylinder body；The air-source heating device includes the air-conditioning being arranged outside cylinder body
Compressor, evaporator and it is fixed on the heating mechanism that cylinder interior is contacted with dye liquor, the compressor of air conditioner, heating mechanism and steaming
Hair device is connected two-by-two by air pipe line.
PTC semiconductor heating plates be powered after can self-heating heat up so that resistance value enters transition area, surface temperature will keep permanent
Definite value, it is only related with the Curie temperature of PTC semiconductor heating plates and applied voltage, and it is substantially unrelated with environment temperature so that dye
The temperature of liquid is easier to remain at critical field.Air-source heating is then that heat is first absorbed from air by heat exchange,
It transfers heat in dye liquor again, to achieve the purpose that heat to dye liquor.Air-source heat form power consumption is only to pass
30 the percent of system electrical heating electricity, while cooling, dehumidifying, the work for accelerating air flowing can be played to room air again
With.Both PTC semiconductor heaters and air-source heating device match, and directly enhance the efficiency of heating surface of dye vat entirety
Meanwhile greatly reducing energy consumption.
Further, comprehensive dye liquor retracting device, the comprehensive dye liquor recycling dress are connected on the cloth outlet of the cylinder body
The dye liquor for taking cylinder body out of of being dyed cloth can be recycled by setting.Dying cloth for having printed and dyed enters directly into comprehensive dye liquor retracting device from cloth outlet
Fabric input mouth, dye liquor is recycled by comprehensive dye liquor retracting device, avoids wasting.
Further, the comprehensive dye liquor retracting device includes recycling bins, and extruder is equipped in the recycling bins, is being recycled
The both sides opposite with extruder are respectively equipped with fabric input mouth and exit slot on case, the fabric input mouth directly with the cloth outlet phase of cylinder body
It connects；The recycling bins bottom is equipped with the liquid pump three controlled by control system, the liquid outlet and oxidation unit of the liquid pump three
Spray tube connect.
Dying cloth for having printed and dyed enters directly into the fabric input mouth of comprehensive dye liquor retracting device from cloth outlet, passes through the work of extruder
It goes out with rear, then from exit slot, completes dye liquor recycling.Extruder can squeeze out the dye liquor for middle institute's band of dying cloth so that extra
Dye liquor is fallen in recycling bins, and the dye liquor fallen in recycling bins is input into further through liquid pump three in oxidation unit, directly weight
Oxidation processes flow newly is put into, then together with other dye liquors after the separation of solid and liquid of filtration system, is put into again
It is used in dye vat.The setting cooperation oxidation unit and filtration system of comprehensive dye liquor retracting device so that dye liquor utmostly changes ground
It is reused, while directly reducing Material Cost, further improves the comprehensive water reuse efficiency of dye vat, accomplish zero-emission
It puts.
Compared with prior art, the present invention haing the following advantages and effect：The present invention can work normally same in dye vat
When, by being aoxidized and being filtered to dye liquor, removing the reducing substances and solid particulate matter in dye liquor so that dye liquor is odorless,
It can put into dye vat and be reused again, while raw material is greatly saved, also protect environment significantly；Cooperation storage
The use of liquid device further improves the reuse rate of dye liquor, accomplishes zero-emission, reduces environmental pressure.
Description of the drawings
Fig. 1 is overall structure of the present invention.
Fig. 2 is overall structure of the present invention.
Fig. 3 is the oxidation unit structural schematic diagram of the present invention.
In attached drawing：1 is cylinder body, and 2 be oxidation unit, and 3 be device for storing liquid, and 4 be entering cloth rack, and 5 be cloth feeding motor, and 6 be cloth outputting
Frame, 7 be cloth outputting motor, and 8 is carry cloth motor, and 9 be air-source heating device, and 10 be babinet, and 11 be spray tube, and 12 be spray apertures,
13 be liquid pump one, and 14 be substrate, and 15 be high-voltage discharge tube, and 16 be oxygen storage tank, and 17 be solenoid valve, and 18 be filter device,
19 be infusion pump, and 20 be charging bucket, and 21 be charge pump, and 22 be liquid level gauge, and 23 detect meter automatically for coloration, and 24 examine for salinity proportion
Meter is surveyed, 25 be thermo detector, and 26 be fluid reservoir, and 27 be liquid pump two, and 28 be comprehensive dye liquor retracting device, and 29 be liquid pump three, 30
For PTC semiconductor heating plates.
Specific implementation mode
The present invention is described in further detail below in conjunction with the accompanying drawings and by embodiment, and following embodiment is to this hair
Bright explanation and the invention is not limited in following embodiments.
Referring to Fig. 1-Fig. 3, the present embodiment includes cylinder body 1, heating system, filtration system, charging system, detecting system and control
System processed is also connected with the oxidation unit 2 controlled by control system and device for storing liquid 3 on cylinder body 1.
Cylinder body 1 is metal cylinder body, the uniformly distributed enamel in 1 inside of cylinder body.Existing dye vat mostly uses greatly metal material and is made, dye liquor
There is stronger corrosion and damage capability to cylinder body 1, directly so that the service life of cylinder body 1 is very low.Coating is warded off in cylinder body 1
Porcelain can directly obstruct being in direct contact for dye liquor and metal cylinder body 1, so that cylinder body 1 can obtain enough protections, extend
The service life of cylinder body 1, indirect saving resource.
Cylinder body 1 includes cloth intlet, cloth outlet and main body.Cloth intlet and cloth outlet are respectively equipped with entering arrangment and go out to arrange
It sets.Entering arrangment includes entering cloth rack 4 and cloth feeding motor 5, and entering cloth rack 4 is mounted on the top of the gathering hole of cloth intlet, cloth feeding motor 5
Mounted on the side of entering cloth rack 4.Cloth discharge device, outlet assembly includes cloth discharge frame 6, cloth outputting motor 7 and Ti Bu motors 8, and cloth discharge frame 6 is mounted on out
The top of the gathering hole at cloth end, cloth outputting motor 7 and Ti Bu motors 8 are separately mounted to the both sides of cloth discharge frame 6.
It is additionally provided with ultrasonic oscillation device in cylinder body 1.Effect using ultrasonic wave to liquid makes molten gas in the liquid phase
As gas core, under ul-trasonic irradiation, gas swelling of nucleus is grown up, and forms hole, and be full of for the liquid vapour or gas of surrounding, by
So that hole collapsed, ruptured in external and internal pressure great disparity, the gas field energy of concentration is discharged within extremely short time and minimum space
Out, and prodigious impact force is generated, plays the role of high degree of agitation, to promote the dispersion and dissolving of the dyestuff in dye liquor,
Dyestuff can also be accelerated in the diffusion velocity of fibrous inside, so that cloth can obtain bright-coloured and uniform color.
Heating system includes PTC semiconductor heaters and air-source heating device 9.
PTC semiconductor heaters include several PTC semiconductors heating plates 30 and power supply, and PTC semiconductors heating plate 30 is solid
It is scheduled on the outer surface of cylinder body 1.PTC semiconductors heating plate 30 be powered after can self-heating heat up so that resistance value enter transition area, table
Face temperature will keep constant value, only related with the Curie temperature of PTC semiconductors heating plate 30 and applied voltage, and and environment temperature
Substantially unrelated so that the temperature of dye liquor is easier to remain at critical field.
Air-source heating device 9 includes that the compressor of air conditioner outside cylinder body 1, evaporator is arranged and is fixed in cylinder body 1
The heating mechanism in portion.Compressor of air conditioner is communicated with heating mechanism, while air compressor is also communicated with evaporator, will evaporate
The low temperature low pressure gas that device provides is converted into high temperature and high pressure gas, and supplies heating mechanism.
Heating mechanism is equipped with heating pipeline, and heating pipeline is directly contacted with the dye liquor in cylinder body 1.The gas of high temperature and pressure
The heating pipeline of heating mechanism is flowed into from compressor so that heating pipeline keeps high temperature, and heats dye of the pipeline with surrounding
Heat exchange occurs for liquid, to heat dye liquor.
Heating mechanism is connected with evaporator again, can imported into the gas for having been subjected to heat exchange in evaporator again,
To realize a cycle so that evaporator is while sucking low ambient temperature low-pressure gas, before can also reusing
Gas reduces energy consumption.
Air-source heat form power consumption is only 30 the percent of traditional electrical heating electricity, while again can be to Interior Space
Gas plays the role of cooling, dehumidifying, accelerates air flowing.
PTC semiconductor heaters are matched with 9 the two of air-source heating device, directly enhance the heating of dye vat entirety
While efficiency, energy consumption is greatly reduced.
Oxidation unit 2 includes babinet 10, and 10 inner top of babinet is equipped with spray tube 11.The water inlet of spray tube 11 passes through pipeline
It is connected with the dye liquor in cylinder body 1, other end lower part is equipped with spray apertures 12.It is connect with cylinder body 1 in the water inlet of spray tube 11
Pipeline is equipped with liquid pump 1, and liquid pump 1 is controlled by control system.It is equipped with ozone generator in the lower section of spray apertures 12,
Ozone generator includes substrate 14, high-voltage discharge tube 15 and oxygen storage tank 16, and wherein oxygen storage tank 16 is arranged in babinet 10
Outside.High-voltage discharge tube 15 is fixedly mounted on the substrate 14 vertically, and lower end is connected by tracheae with oxygen storage tank 16, on tracheae
It is additionally provided with the solenoid valve 17 controlled by control system.
The lower end of babinet 10 is equipped with liquid outlet, and liquid outlet is connect by pipeline with filtration system.
Filter device 18 and infusion pump 19 are equipped in filtration system.
Charging system includes charging bucket 20 and corresponding charge pump 21.A variety of different materials can be stored in charging bucket 20.
Charge pump 21 is connected to the lower section of charging bucket 20 by pipeline one end, and the other end is passed through the pipeline between filtration system and cylinder body 1
It is interior.Charge pump 21 is controlled by control system, the time of controllable charging and dosage.
Detecting system is connect with control system, including liquid level gauge 22, coloration detect meter 23, salinity than re-detection meter 24 automatically
With thermo detector 25.
Liquid level gauge 22 can measure the amount of dye liquor in cylinder body 1 in real time, and coloration detects meter 23 and salinity than re-detection meter automatically
24 are to carry out a detection in real time to the coloration of dye liquor and the content of salinity, and thermo detector 25 is carried out to the temperature of dye liquor
Detection.Liquid level gauge 22, coloration detect meter 23, salinity than re-detection meter 24 and thermo detector 25 after being detected to dye liquor automatically,
Detection data can in real time be fed back to control system, after control system automatically analyzes detection data, then send out corresponding tune
Control instruction so that the dye liquor in dye vat remains at standard printing and dyeing horizontal extent.
Device for storing liquid 3 is arranged in the top of cylinder body 1, including several fluid reservoirs 26 and corresponding liquid pump 2 27.Liquid storage
Tank 26 is communicated by pipeline with the dye liquor in cylinder body 1, and on the pipeline that liquid pump 2 27 is arranged, liquid pump 2 27 is controlled by control system
System, can extraction dye liquor according to actual needs.
It is additionally provided with comprehensive dye liquor retracting device 28 in the cloth outlet of cylinder body 1.Comprehensive dye liquor retracting device 28 includes recycling bins,
Extruder is equipped in recycling bins, the both sides opposite with extruder are respectively equipped with fabric input mouth and exit slot, fabric input mouth on recycling bins
Directly connect with the cloth outlet of cylinder body 1.Recycling bins bottom is in funnel type, is connected with the spray tube 11 of oxidation unit 2 by pipeline
It connects, the liquid pump 3 29 controlled by control system is equipped on the pipeline.
When dye vat works, heating device heats the dye liquor in dye vat, while detecting system carries out in real time dye liquor
Detection, and detection information is fed back into control system, by control system to the controlling of quality of dye liquor.When dye liquor quality reaches qualified
It when horizontal, dye cloth and enters dye vat from the gathering hole of the cloth intlet of dye vat, start work of printing and dyeing.
Control system can control the work of liquid pump 1, and dye liquor is extracted into oxidation unit 2 out of cylinder body 1 along pipeline
In spray tube 11, spray apertures 12 of the dye liquor again along 11 lower end of spray tube are directed onto on high-voltage discharge tube 15.Oxygen storage tank 16
In oxygen can be discharged by tracheae on high-voltage discharge tube 15, will be in surface shape after high-voltage discharge tube 15 powers on
At a hyperbaric environment, so that oxygen, which generates chemical reaction, becomes multivalence carrier of oxygen.The liquid to gush out from spray tube 11
In mist-like, fully the multivalence carrier of oxygen with 15 surface of high-voltage discharge tube is mixed, and fully removes the reduction in dye liquor
Property substance, reduce dye liquor in COD contents, directly solve the problems, such as that dye liquor water body is smelly from the root cause.
It by the dye liquor of oxidation processes, is subsequently introduced in filtration system, is separated by solid-liquid separation in filtration system, will be contaminated
After solid impurity removal in liquid, then flows back into dye vat and reused.
Dying cloth for having printed and dyed enters directly into the fabric input mouth of comprehensive dye liquor retracting device 28 from cloth outlet, passes through extruder
It after effect, then goes out from exit slot, dye liquor is recycled.
Extruder can squeeze out the dye liquor for middle institute's band of dying cloth so that extra dye liquor is fallen in recycling bins, and is fallen and returned
The dye liquor received in case is input into further through liquid pump 3 29 in oxidation unit 2, directly puts into oxidation processes flow again, with
It is used after the separation of solid and liquid of filtration system by putting into dye vat again together with other dye liquors afterwards.Comprehensive dye liquor recycling
The setting cooperation oxidation unit 2 and filtration system of device 28 so that dye liquor is reused with utmostly changing, and is directly reduced
While Material Cost, the comprehensive water reuse efficiency of dye vat is further improved.
When need to cloth carry out different colours printing and dyeing when, can by control system control device for storing liquid 3 by dye liquor from
It is extracted into corresponding device for storing liquid 3 and is stored in cylinder body 1, when needing to use again next time, then put from device for storing liquid 3
It returns in cylinder body 1.The setting of device for storing liquid 3 coordinates the use of oxidation unit 2 and filtration system, thoroughly realizes the repetition of dye liquor
Using and zero-emission, ensure that printing and dyeing efficiency while, saved resource, protected environment, realized the zero-emission of dye liquor.
Although the present invention is disclosed as above with embodiment, it is not limited to protection scope of the present invention, any ripe
The technical staff for knowing this technology changes and retouches made by without departing from the spirit and scope of the invention, should all belong to this
The protection domain of invention.
Claims (8)
1. a kind of efficiently comprehensive water reuse dye vat, including cylinder body, heating system, filtration system, charging system, detecting system and control
System, it is characterised in that：The cylinder body includes cloth intlet, cloth outlet and main body；The cloth intlet and cloth outlet be respectively equipped with into
Cloth apparatus and cloth discharge device, outlet assembly；The oxidation unit and device for storing liquid controlled by control system, the oxygen are also associated in the main body
Makeup is set including babinet, and the babinet inner top is equipped with spray tube, and the water inlet of the spray tube passes through pipeline and liquid pump one
It is connected with the dye liquor in cylinder body, liquid pump one is controlled by control system；The lower end of spray tube is equipped with spray apertures, in the spray
The lower section in hole is equipped with ozone generator；The lower end of the babinet is equipped with liquid outlet, and the liquid outlet passes through pipeline and filtration system
Connection；The device for storing liquid is arranged in the top of cylinder body, including several fluid reservoirs；The fluid reservoir passes through in pipeline and cylinder body
Dye liquor communicates, which is equipped with liquid pump two, and the liquid pump two is controlled by control system；The heating system includes PTC
Semiconductor heater and air-source heating device.
2. efficiently comprehensive water reuse dye vat according to claim 1, it is characterised in that：The ozone generator includes substrate,
Several high-voltage discharge tubes are fixed on the substrate；The oxidation unit further includes the oxygen storage tank of setting outside the enclosure, institute
It states oxygen storage tank to connect with high-voltage discharge tube by tracheae, solenoid valve is additionally provided on the tracheae, the solenoid valve is controlled by
Control system.
3. efficiently comprehensive water reuse dye vat according to claim 1, it is characterised in that：The cylinder body is metal cylinder body, described
Cylinder interior is evenly distributed with enamel.
4. efficiently comprehensive water reuse dye vat according to claim 1, it is characterised in that：Ultrasonic oscillation dress is additionally provided in cylinder body
It sets.
5. efficiently comprehensive water reuse dye vat according to claim 1, it is characterised in that：The detecting system connects with control system
It connects, including liquid level gauge, coloration detect meter, salinity than re-detection meter and thermo detector automatically.
6. efficiently comprehensive water reuse dye vat according to claim 1, it is characterised in that：The PTC semiconductor heaters packet
The power supply being connected and PTC semiconductor heating plates are included, the PTC semiconductors heating plate is fixed on the outer surface of cylinder body；The sky
Air source heating device includes the compressor of air conditioner being arranged outside cylinder body, evaporator and is fixed on cylinder interior and is contacted with dye liquor
Heating mechanism, the compressor, heating mechanism and evaporator are connected two-by-two by air pipe line.
7. efficiently comprehensive water reuse dye vat according to claim 1, it is characterised in that：It is connected on the cloth outlet of the cylinder body
Comprehensive dye liquor retracting device, the comprehensive dye liquor retracting device can recycle the dye liquor for taking cylinder body out of of being dyed cloth.
8. efficiently comprehensive water reuse dye vat according to claim 7, it is characterised in that：The comprehensive dye liquor retracting device includes
Recycling bins, the recycling bins are interior to be equipped with extruder, and the both sides opposite with extruder are respectively equipped with fabric input mouth and go out on recycling bins
Cloth mouth, the fabric input mouth directly connect with the cloth outlet of cylinder body；The recycling bins bottom is equipped with the extract controlled by control system
Pump three, the liquid outlet of the liquid pump three connects with the spray tube of oxidation unit.
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| CN201710044551.1A CN106757919B (en) | 2017-01-21 | 2017-01-21 | A kind of efficiently comprehensive water reuse dye vat |
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| CN107299471A (en) * | 2017-06-21 | 2017-10-27 | 袁静 | A kind of dye vat of the recyclable recycling of dye liquor |
| CN110318268A (en) * | 2019-06-28 | 2019-10-11 | 中山胜丰针梳织染整厂有限公司 | A kind of reactive dyeing raffinate recycling method |
| TWI693323B (en) * | 2019-11-27 | 2020-05-11 | 財團法人紡織產業綜合研究所 | Dyeing apprutus and method for predicting washing time for cloth |
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| CN102127849A (en) * | 2010-10-26 | 2011-07-20 | 无锡市惠泽通用机械有限公司 | High temperature high pressure dyeing machine |
| CN102276010B (en) * | 2011-07-21 | 2013-02-06 | 东华大学 | Method for on-line treatment and recycle of printing and dyeing washing waste water and device thereof |
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