CN106757279A - Steel wire drawing electrolytic phosphating liquid and production method - Google Patents

Steel wire drawing electrolytic phosphating liquid and production method Download PDF

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Publication number
CN106757279A
CN106757279A CN201611087598.8A CN201611087598A CN106757279A CN 106757279 A CN106757279 A CN 106757279A CN 201611087598 A CN201611087598 A CN 201611087598A CN 106757279 A CN106757279 A CN 106757279A
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CN
China
Prior art keywords
acid
hedp
water
steel wire
minutes
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Pending
Application number
CN201611087598.8A
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Chinese (zh)
Inventor
王剑
朱国玉
潘德顺
由奉先
刘佳
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Dalian Sandaaoke Chemistry Co Ltd
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Dalian Sandaaoke Chemistry Co Ltd
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Publication date
Application filed by Dalian Sandaaoke Chemistry Co Ltd filed Critical Dalian Sandaaoke Chemistry Co Ltd
Priority to CN201611087598.8A priority Critical patent/CN106757279A/en
Publication of CN106757279A publication Critical patent/CN106757279A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/36Phosphatising

Abstract

Steel wire drawing electrolytic phosphating liquid, by as follows into being grouped into:Phosphoric acid, HEDP, phytic acid, citric acid, zinc oxide, trbasic zinc phosphate, manganese nitrate, nickelous carbonate, sodium fluoride, m-nitrobenzene sodium sulfonate, QYL 30, water;Water is first added in stainless steel cauldron, start agitator, setting speed is 60 80 revs/min, sequentially add phosphoric acid, HEDP, phytic acid, citric acid, after stirring 30 minutes, sequentially add zinc oxide, trbasic zinc phosphate, stirring fully dissolves transparent shape after 20 minutes, sequentially add nickelous carbonate, sodium fluoride, m-nitrobenzene sodium sulfonate, stirring 30 minutes, fully dissolving are in greenish transparent liquid, add manganese nitrate, QYL 30 and water, stirring is in greenish transparent liquid in 20 minutes, obtains steel wire drawing electrolytic phosphating liquid.Technique manipulation is simple when using, parameter stability, simple production process, low cost of manufacture.

Description

Steel wire drawing electrolytic phosphating liquid and production method
Technical field
The present invention relates to a kind of Phosphating Solution and production method, particularly a kind of steel wire drawing electrolytic phosphating liquid and producer Method.
Background technology
The processing of accurate steel wire is required for by the accurate drawing of one or many.Must be by function before steel wire drawing Property pre-treatment drawing phosphatization, the also referred to as phosphorating treatment before steel plastic working, first spread on one layer possess functional phosphating film layer work It is carrier, then adsorbs one layer of saponification lubrication film layer, is drawn in the particular manufacturing craft that special drawing lathe is finally entered after drying Pull out.At present, the pre-treating technology flow of accurate steel wire automatic assembly line is that 120 steel wire automatic transports enter:Pickling degreasing is lived Change → washing → washing → surface adjustment → phosphatization → washing → washing → saponification process → drying → drawing.36 meters of phosphatization cell body × 3.6 meters × 0.6 meter, phosphatization temperature is 75-85 DEG C.It has the disadvantage that Steel Wire Surface phosphating coat is uneven to existing Phosphating Solution, often Generation grinning effect, to pull off phenomenon serious for steel wire when drawing;Working solution temperature is too high, and energy resource consumption is very big.
The content of the invention
It is an object of the invention to provide a kind of low cost, phosphatization effect is good, can reduce the steel of working solution temperature, save energy Silk drawing electrolytic phosphating liquid and production method, overcome the deficiencies in the prior art.
Steel wire drawing of the invention electrolytic phosphating liquid, by as follows into being grouped into:Phosphoric acid, HEDP, phytic acid, citric acid, oxygen Change zinc, trbasic zinc phosphate, manganese nitrate, nickelous carbonate, sodium fluoride, m-nitrobenzene sodium sulfonate, QYL-30, water;
Mass percent shared by each composition is as follows:
Components Name mass percent
Phosphoric acid 20-35%
HEDP 1-3.5%
Phytic acid 1-3.5%
Citric acid 1-3.5%
Zinc oxide 1-6%
Trbasic zinc phosphate 1-6%
Manganese nitrate 1-12%
Nickelous carbonate 1-10%
Sodium fluoride 1-6%
M-nitrobenzene sodium sulfonate 1-5%
QYL-30 1-6%
Water surplus.
The steel wire drawing of the invention production method of electrolytic phosphating liquid, first adds part water in stainless steel cauldron, Start agitator, setting speed is 60-80 revs/min, phosphoric acid, HEDP, phytic acid, citric acid is sequentially added, as long as the consumption of water Ensure that phosphoric acid, HEDP, phytic acid, citric acid are completely dissolved, after stirring 30 minutes, sequentially add zinc oxide, trbasic zinc phosphate, stir Transparent shape is fully dissolved after 20 minutes, nickelous carbonate, sodium fluoride, m-nitrobenzene sodium sulfonate is sequentially added, 30 minutes are stirred, fully Dissolving is in greenish transparent liquid, adds manganese nitrate, QYL-30 and remaining water, and stirring 20 minutes is in greenish transparent liquid Body, obtains steel wire drawing electrolytic phosphating liquid;Mass percent shared by each composition is as follows:
Components Name mass percent
Phosphoric acid 20-35%
HEDP 1-3.5%
Phytic acid 1-3.5%
Citric acid 1-3.5%
Zinc oxide 1-6%
Trbasic zinc phosphate 1-6%
Manganese nitrate 1-12%
Nickelous carbonate 1-10%
Sodium fluoride 1-6%
M-nitrobenzene sodium sulfonate 1-5%
QYL-30 1-6%
Water surplus.
Steel wire drawing of the invention electrolytic phosphating liquid, technique manipulation is simple when being used by test, working solution items work Skill technical parameter stabilization, the performance of electrolytic phosphating film surmounts conventional drawing phosphatization completely, and working solution temperature drops from 75-85 DEG C Low to 45-55 DEG C, energy resource consumption is significantly reduced, fundamentally prevented the technology trouble of drawing fracture of wire, production technology letter It is single, low cost of manufacture.
Specific embodiment
Steel wire drawing of the invention electrolytic phosphating liquid, by as follows into being grouped into:Phosphoric acid, HEDP, phytic acid, citric acid, oxygen Change zinc, trbasic zinc phosphate, manganese nitrate, nickelous carbonate, sodium fluoride, m-nitrobenzene sodium sulfonate, QYL-30, water;
Mass percent shared by each composition is as follows:
Components Name mass percent(Account for the mass percent of total amount)
Phosphoric acid 20% or 25% or 30% or 35%
HEDP 1% or 2% or 2.5% or 3% or 3.5%
Phytic acid 1% or 2% or 2.5% or 3% or 3.5%
Citric acid 1% or 2% or 2.5% or 3% or 3.5%
Zinc oxide 1% or 2% or 3% or 4% or 5% or 6%
Trbasic zinc phosphate 1% or 2% or 3% or 4% or 5% or 6%
Manganese nitrate 1% or 3% or 6% or 8% or 10% or 12%
Nickelous carbonate 1% or 3% or 6% or 8% or 10%
Sodium fluoride 1% or 2% or 3% or 4% or 5% or 6%
M-nitrobenzene sodium sulfonate 1% or 2% or 3% or 4% or 5%
QYL-30 1% or 2% or 3% or 4% or 5% or 6%
Water surplus.
The steel wire drawing of the invention production method of electrolytic phosphating liquid, first adds part water in stainless steel cauldron, Start agitator, setting speed is 60-80 revs/min, phosphoric acid, HEDP, phytic acid, citric acid is sequentially added, as long as the consumption of water Ensure that phosphoric acid, HEDP, phytic acid, citric acid are completely dissolved, after stirring 30 minutes, sequentially add zinc oxide, trbasic zinc phosphate, stir Transparent shape is fully dissolved after 20 minutes, nickelous carbonate, sodium fluoride, m-nitrobenzene sodium sulfonate is sequentially added, 30 minutes are stirred, fully Dissolving is in greenish transparent liquid, adds manganese nitrate, QYL-30 and remaining water, and stirring 20 minutes is in greenish transparent liquid Body, obtains steel wire drawing electrolytic phosphating liquid, sampling analysis, qualified rear blowing packaging.Mass percent shared by each composition is as follows:
Components Name mass percent(Account for the mass percent of total amount)
Phosphoric acid 20% or 25% or 30% or 35%
HEDP 1% or 2% or 2.5% or 3% or 3.5%
Phytic acid 1% or 2% or 2.5% or 3% or 3.5%
Citric acid 1% or 2% or 2.5% or 3% or 3.5%
Zinc oxide 1% or 2% or 3% or 4% or 5% or 6%
Trbasic zinc phosphate 1% or 2% or 3% or 4% or 5% or 6%
Manganese nitrate 1% or 3% or 6% or 8% or 10% or 12%
Nickelous carbonate 1% or 3% or 6% or 8% or 10%
Sodium fluoride 1% or 2% or 3% or 4% or 5% or 6%
M-nitrobenzene sodium sulfonate 1% or 2% or 3% or 4% or 5%
QYL-30 1% or 2% or 3% or 4% or 5% or 6%
Water surplus.
Phosphating Solution of the invention, add water preparation working solution when using, and Phosphating Solution accounts for the 10% of working solution total amount, total acidity: 45-55 pt, acid ratio:6-9, temperature:45-55 DEG C, cathode-current density:1.5-3.0A/dm2, anode material:Stainless steel plate, electricity Pressure:6-12V, time:2 more than min, thickness:More than 10 μm.

Claims (2)

1. a kind of steel wire drawing electrolytic phosphating liquid, it is characterised in that:By as follows into being grouped into:Phosphoric acid, HEDP, phytic acid, lemon Acid, zinc oxide, trbasic zinc phosphate, manganese nitrate, nickelous carbonate, sodium fluoride, m-nitrobenzene sodium sulfonate, QYL-30, water;
Mass percent shared by each composition is as follows:
Components Name mass percent
Phosphoric acid 20-35%
HEDP 1-3.5%
Phytic acid 1-3.5%
Citric acid 1-3.5%
Zinc oxide 1-6%
Trbasic zinc phosphate 1-6%
Manganese nitrate 1-12%
Nickelous carbonate 1-10%
Sodium fluoride 1-6%
M-nitrobenzene sodium sulfonate 1-5%
QYL-30 1-6%
Water surplus.
2. a kind of steel wire drawing as claimed in claim 1 production method of electrolytic phosphating liquid, it is characterised in that:First stainless Water is added in steel reactor, starts agitator, setting speed is 60-80 revs/min, sequentially adds phosphoric acid, HEDP, phytic acid, lemon Lemon acid, as long as the consumption of water ensures that phosphoric acid, HEDP, phytic acid, citric acid are completely dissolved, after stirring 30 minutes, sequentially adds Zinc oxide, trbasic zinc phosphate, stirring fully dissolve transparent shape after 20 minutes, sequentially add nickelous carbonate, sodium fluoride, m-nitrobenzene sulfonic acid Sodium, stirs 30 minutes, and fully dissolving is in greenish transparent liquid, adds manganese nitrate, QYL-30 and remaining water, stirs 20 points Clock is in greenish transparent liquid, obtains steel wire drawing electrolytic phosphating liquid;Mass percent shared by each composition is as follows:
Components Name mass percent
Phosphoric acid 20-35%
HEDP 1-3.5%
Phytic acid 1-3.5%
Citric acid 1-3.5%
Zinc oxide 1-6%
Trbasic zinc phosphate 1-6%
Manganese nitrate 1-12%
Nickelous carbonate 1-10%
Sodium fluoride 1-6%
M-nitrobenzene sodium sulfonate 1-5%
QYL-30 1-6%
Water surplus.
CN201611087598.8A 2016-12-01 2016-12-01 Steel wire drawing electrolytic phosphating liquid and production method Pending CN106757279A (en)

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Application Number Priority Date Filing Date Title
CN201611087598.8A CN106757279A (en) 2016-12-01 2016-12-01 Steel wire drawing electrolytic phosphating liquid and production method

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CN106757279A true CN106757279A (en) 2017-05-31

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107419317A (en) * 2017-07-04 2017-12-01 马鞍山起劲磁塑科技有限公司 A kind of method for lifting magnechuck bottom plate wearability
CN107723779A (en) * 2017-10-31 2018-02-23 浙江亦宸五金有限公司 A kind of normal temperature electrolytic phosphating drawing integrated production method
CN108165969A (en) * 2017-12-26 2018-06-15 贵州钢绳股份有限公司 A kind of preparation method of steel wire room temperature electrolytic phosphating liquid
CN108505099A (en) * 2018-04-20 2018-09-07 安徽省康宇水电机械成套设备有限公司 A kind of vehicle bridge lower thrust rod bearing anticorrosion treatment technology
CN108672706A (en) * 2018-05-11 2018-10-19 娄底市格林新材料科技有限公司 A kind of preparation process of stainless steel fibre micro mist
CN109853023A (en) * 2019-03-26 2019-06-07 华南理工大学 A kind of zinc system anti-corrosion electrolytic phosphating liquid and preparation method thereof
CN109898123A (en) * 2019-03-11 2019-06-18 山东凤阳佰乐舒家居有限公司 A kind of steel wire drawing electrolytic phosphating liquid and preparation method thereof
CN110125209A (en) * 2018-02-08 2019-08-16 惠州市秋叶原铜业发展有限公司 A kind of production method making copper wire

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CN101967666A (en) * 2010-11-19 2011-02-09 江苏巨力钢绳有限公司 Electrolytic phosphorization pool for electrolytic phosphorization of steel wire
CN102061503A (en) * 2010-11-19 2011-05-18 江苏巨力钢绳有限公司 Electrolytic phosphating method for steel wires
CN102560464A (en) * 2011-12-30 2012-07-11 大连三达奥克化学股份有限公司 Normal-temperature phosphatizing agent used before pulling of steel pipe and production method thereof
CN102586838A (en) * 2012-03-26 2012-07-18 南通高罕金属设备科技有限公司 On-line low temperature electrolysis phosphating method for steel wires
CN103103514A (en) * 2013-01-30 2013-05-15 合肥佳和表面科技有限公司 Spraying type iron phosphating comprehensive treatment agent prior to coating of spheroidal graphite casting and preparation method of treatment agent
CN104711563A (en) * 2013-12-14 2015-06-17 三达奥克化学股份有限公司 Composite phosphatizing agent with degreasing rust-removing phosphatization functions, and production method thereof
CN104962893A (en) * 2015-06-30 2015-10-07 大连碧城环保科技股份有限公司 Environmental phosphating solution
CN104962898A (en) * 2015-06-30 2015-10-07 大连碧城环保科技股份有限公司 Manganese-bearing phosphating solution additive and using method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101967666A (en) * 2010-11-19 2011-02-09 江苏巨力钢绳有限公司 Electrolytic phosphorization pool for electrolytic phosphorization of steel wire
CN102061503A (en) * 2010-11-19 2011-05-18 江苏巨力钢绳有限公司 Electrolytic phosphating method for steel wires
CN102560464A (en) * 2011-12-30 2012-07-11 大连三达奥克化学股份有限公司 Normal-temperature phosphatizing agent used before pulling of steel pipe and production method thereof
CN102586838A (en) * 2012-03-26 2012-07-18 南通高罕金属设备科技有限公司 On-line low temperature electrolysis phosphating method for steel wires
CN103103514A (en) * 2013-01-30 2013-05-15 合肥佳和表面科技有限公司 Spraying type iron phosphating comprehensive treatment agent prior to coating of spheroidal graphite casting and preparation method of treatment agent
CN104711563A (en) * 2013-12-14 2015-06-17 三达奥克化学股份有限公司 Composite phosphatizing agent with degreasing rust-removing phosphatization functions, and production method thereof
CN104962893A (en) * 2015-06-30 2015-10-07 大连碧城环保科技股份有限公司 Environmental phosphating solution
CN104962898A (en) * 2015-06-30 2015-10-07 大连碧城环保科技股份有限公司 Manganese-bearing phosphating solution additive and using method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107419317A (en) * 2017-07-04 2017-12-01 马鞍山起劲磁塑科技有限公司 A kind of method for lifting magnechuck bottom plate wearability
CN107723779A (en) * 2017-10-31 2018-02-23 浙江亦宸五金有限公司 A kind of normal temperature electrolytic phosphating drawing integrated production method
CN108165969A (en) * 2017-12-26 2018-06-15 贵州钢绳股份有限公司 A kind of preparation method of steel wire room temperature electrolytic phosphating liquid
CN110125209A (en) * 2018-02-08 2019-08-16 惠州市秋叶原铜业发展有限公司 A kind of production method making copper wire
CN108505099A (en) * 2018-04-20 2018-09-07 安徽省康宇水电机械成套设备有限公司 A kind of vehicle bridge lower thrust rod bearing anticorrosion treatment technology
CN108672706A (en) * 2018-05-11 2018-10-19 娄底市格林新材料科技有限公司 A kind of preparation process of stainless steel fibre micro mist
CN108672706B (en) * 2018-05-11 2021-11-26 娄底市格林新材料科技有限公司 Preparation process of stainless steel fiber micro powder
CN109898123A (en) * 2019-03-11 2019-06-18 山东凤阳佰乐舒家居有限公司 A kind of steel wire drawing electrolytic phosphating liquid and preparation method thereof
CN109853023A (en) * 2019-03-26 2019-06-07 华南理工大学 A kind of zinc system anti-corrosion electrolytic phosphating liquid and preparation method thereof

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Application publication date: 20170531