CN106757103B - Pickler is used in a kind of production of hardware galvanized pipe - Google Patents
Pickler is used in a kind of production of hardware galvanized pipe Download PDFInfo
- Publication number
- CN106757103B CN106757103B CN201710134231.5A CN201710134231A CN106757103B CN 106757103 B CN106757103 B CN 106757103B CN 201710134231 A CN201710134231 A CN 201710134231A CN 106757103 B CN106757103 B CN 106757103B
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- Prior art keywords
- cleaning tank
- bull stick
- acid cleaning
- baffle
- bearing seat
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/04—Apparatus for cleaning or pickling metallic material for cleaning pipes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/36—Pretreatment of metallic surfaces to be electroplated of iron or steel
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention relates to a kind of picklers more particularly to a kind of production of hardware galvanized pipe to use pickler.The technical problem to be solved in the present invention is to provide it is a kind of can be by hardware galvanized pipe production pickler that iron oxide sufficiently removes.In order to solve the above-mentioned technical problems, the present invention provides such a hardware galvanized pipe production picklers, include collecting box, acid cleaning tank, mobile mechanism, first baffle, second baffle, hydrochloric acid case etc.；It collects the inclination of right wall of box top and is connected with acid cleaning tank, acid cleaning tank left part is provided with first through hole, and acid cleaning tank top left is connected with mobile mechanism, and mobile mechanism's right part bottom end is connected with first baffle, first baffle is located on the left of first through hole, and first baffle and first through hole cooperate.The present invention passes through the first stirring rod and the second stirring rod constantly alternate agitation iron pipe and hydrochloric acid, makes iron pipe abundant pickling of energy in acid cleaning tank, the speed of iron pipe pickling is fast, improves the working efficiency of iron pipe pickling.
Description
Technical field
The present invention relates to a kind of picklers more particularly to a kind of production of hardware galvanized pipe to use pickler.
Background technique
Hardware: traditional hardware, also referred to as " hardware ".Refer to gold, silver, copper, five kinds of iron, tin metals.Through artificial
The arts work such as knife, sword or metal device can be made.The hardware of modern society is more extensive, such as hardware tool, hardware zero
Part, haberdashery and hardware, architectural hardware and security protection articles etc..Hardware product is not mostly final consumption product.
Galvanized pipe, also known as coating steel pipe, are divided to hot galvanizing and two kinds of electrogalvanizing, and the zinc-plated thickness of hot galvanizing has coating equal
It is even, the advantages that adhesive force is strong, long service life.Electrogalvanizing is at low cost, and surface is not very smooth, the corrosion resistance specific heat of itself
Galvanized pipe is far short of what is expected.
Galvanized pipe needs the iron oxide removal on iron pipe can be removed iron oxide with hydrochloric acid before zinc-plated.It is existing
The outer surface and inside that can not make iron pipe in technology come into full contact with hydrochloric acid, completely remove iron oxide can not, influence iron pipe
Zinc-plated effect.
To sum up, the hardware galvanized pipe production pickler that iron oxide sufficiently removes can be carried out by needing to research and develop one kind at present
Overcome the shortcomings that iron oxide can not completely remove in the prior art.
Summary of the invention
(1) technical problems to be solved
The present invention in order to overcome the shortcomings that iron oxide can not completely remove in the prior art, the invention solves technology ask
Topic be to provide it is a kind of can be by hardware galvanized pipe production pickler that iron oxide sufficiently removes.
(2) technical solution
In order to solve the above-mentioned technical problems, the present invention provides such a hardware galvanized pipe production pickler, packets
Collecting box, acid cleaning tank, mobile mechanism, first baffle, second baffle, hydrochloric acid case, discharge nozzle and valve have been included, right wall of box top is collected
End inclination is connected with acid cleaning tank, and acid cleaning tank left part is provided with first through hole, and acid cleaning tank top left is connected with mobile mechanism, moving machine
Structure right part bottom end is connected with first baffle, and first baffle is located on the left of first through hole, and first baffle and first through hole cooperate, pickling
The second through-hole is provided on the left of box top, acid cleaning tank top left side rotary type is connected with second baffle, and it is logical that second baffle is located at second
Above hole, second baffle right part is bolted at the top of acid cleaning tank, and hydrochloric acid case, hydrochloric acid case are equipped with above acid cleaning tank top right
Bottom is connected with discharge nozzle, and discharge nozzle bottom end is connected to acid cleaning tank top right side, and discharge nozzle is equipped with valve.
Preferably, mobile mechanism include fixed link, first bearing seat, the first bull stick, worm screw, second bearing seat, screw rod,
Nut, the first worm gear, guide rail and guide sleeve, acid cleaning tank top left are connected with fixed link, and fixed link left part is connected with first bearing
, the first bull stick is connected in first bearing seat, the first bull stick bottom end is connected with worm screw, symmetrical expression at left and right sides of bottom of fixed
It is connected with second bearing seat, screw rod is connected between second bearing seat, nut is connected on screw rod, screw rod and nut cooperate, silk
Bar left end is connected with the first worm gear, and the first worm gear is engaged with worm screw, and second bearing seat bottom end is connected with guide rail, is connected on guide rail
Guide sleeve, guide rail and guide sleeve cooperate, and guide sleeve is connect with nut, connect on the right side of guide sleeve bottom end with first baffle.
Preferably, further include having driving mechanism, 3rd bearing seat, the second bull stick and the first stirring rod, connect on the right side of acid cleaning tank
It is connected to driving mechanism, pickling right wall of box top is connected with 3rd bearing seat, it is connected with the second bull stick on 3rd bearing seat, second turn
Bar is located in acid cleaning tank, and the first stirring rod is equably connected on the second bull stick.
Preferably, driving mechanism includes first motor, third bull stick, the first helical tooth, the second worm gear, fourth bearing seat
And installs case, acid cleaning tank right side are connected with installs case, are connected with fourth bearing seat at the top of installs case, are connected on fourth bearing seat
Third bull stick, bottom is connected with first motor in installs case, connect on the output shaft of first motor with third bull stick, third bull stick
Top is connected with the first helical tooth, and the second bull stick right end is connected with the second worm gear, and the first helical tooth is engaged with the second worm gear, and second
Worm gear is located at the front side of the first helical tooth.
It preferably, further include having 5th bearing seat, the 4th bull stick, the second stirring rod, the second helical tooth and third worm gear, acid
Tank-washer right wall lower part is connected with 5th bearing seat, and the 4th bull stick is connected on 5th bearing seat, and the 4th bull stick is located in acid cleaning tank,
The second stirring rod is equably connected on 4th bull stick, the second stirring rod is staggered with the first stirring rod, the connection of the 4th bull stick right end
There is third worm gear, third bull stick lower part is connected with the second helical tooth, and the second helical tooth is engaged with third worm gear, the second helical tooth
Direction is contrary with the first helical tooth, and third worm gear is located at the rear side of the second helical tooth.
It preferably, further include having filter cloth, middle part is connected with filter cloth in collecting box.
Preferably, the material of collecting box is stainless steel.
Preferably, the material of fixed link is Q235 steel.
Preferably, first motor is servo motor.
Working principle: when needing that zinc-plated iron pipe will be prepared to carry out pickling, the bolt on the right side of first baffle is unscrewed, upwards
Second baffle is rotated, ready iron pipe is put into acid cleaning tank by the second through-hole, valve is opened, by the hydrochloric acid in hydrochloric acid case
It pours into acid cleaning tank, after pouring into suitable hydrochloric acid, closes valve, divide the iron oxide on the iron pipe in acid cleaning tank sufficiently
Solution after decomposition, starts mobile mechanism, and mobile mechanism drives first baffle to be moved to the left, and first baffle leaves an acid cleaning tank left side
End, since acid cleaning tank is that inclination is connected on collecting box, the iron pipe and waste liquid after decomposition are poured into collecting box by first through hole,
Worker is again handled the good iron pipe of pickling in collecting box, iron pipe in acid cleaning tank can abundant pickling, make the oxygen on iron pipe
Changing iron can sufficiently decompose.
Because mobile mechanism includes fixed link, first bearing seat, the first bull stick, worm screw, second bearing seat, screw rod, spiral shell
Mother, the first worm gear, guide rail and guide sleeve, acid cleaning tank top left are connected with fixed link, and fixed link left part is connected with first bearing seat,
The first bull stick is connected in first bearing seat, the first bull stick bottom end is connected with worm screw, and symmetrical expression connects at left and right sides of bottom of fixed
It is connected to second bearing seat, screw rod is connected between second bearing seat, nut is connected on screw rod, screw rod and nut cooperate, screw rod
Left end is connected with the first worm gear, and the first worm gear is engaged with worm screw, and second bearing seat bottom end is connected with guide rail, is connected with and leads on guide rail
Set, guide rail and guide sleeve cooperate, and guide sleeve is connect with nut, connect on the right side of guide sleeve bottom end with first baffle.When the iron pipe in acid cleaning tank
After pickling, the first bull stick is rotated counterclockwise, the first bull stick drives worm screw to rotate counterclockwise, since the first worm gear is nibbled with worm screw
It closes, worm screw drives the first worm gear to rotate counterclockwise, and the first worm gear drives screw rod to rotate counterclockwise, since screw rod and nut cooperate,
Screw rod drives nut to be moved to the left, and since guide rail and guide sleeve cooperate, nut drives guide sleeve to be moved to the left, and guide sleeve drives first baffle
It is moved to the left, first baffle leaves acid cleaning tank left end, when first baffle is moved to the left certain distance, stops operating first turn
Bar, since acid cleaning tank is that inclination is connected on collecting box, the iron pipe and waste liquid after decomposition are poured into collecting box by first through hole,
After iron pipe and waste liquid in acid cleaning tank are poured into completely in collecting box, then the first bull stick is rotated clockwise, the first bull stick drives worm screw
It rotates clockwise, since the first worm gear is engaged with worm screw, worm screw drives the first worm gear to rotate clockwise, and the first worm gear drives screw rod
It rotates clockwise, since screw rod and nut cooperate, screw rod drives nut to move right, since guide rail and guide sleeve cooperate, nut band
Dynamic guide sleeve moves right, and guide sleeve drives first baffle to move right, and contacts when first baffle moves right as acid cleaning tank left end
When, stop operating the first bull stick, then can continuously add iron pipe and hydrochloric acid carries out pickling, due to that can only drive the first worm gear by worm screw
Rotation, thus stop operating the first bull stick when, first baffle also stops moving, it is only necessary to rotate the first bull stick, can start shifting
Motivation structure is mobile by first baffle, convenient and labor-saving.
Because further including having driving mechanism, 3rd bearing seat, the second bull stick and the first stirring rod, it is connected on the right side of acid cleaning tank
Driving mechanism, pickling right wall of box top are connected with 3rd bearing seat, and the second bull stick, the second bull stick position are connected on 3rd bearing seat
In in acid cleaning tank, the first stirring rod is equably connected on the second bull stick, after ready iron pipe and hydrochloric acid are put into acid cleaning tank,
Start driving mechanism, driving mechanism drives the second bar rotation, and the second bull stick drives the rotation of the first stirring rod, and the first stirring rod stirs
Iron pipe and hydrochloric acid are mixed, the iron oxide on iron pipe is made to decompose more abundant, while improving the speed of pickling.
Because driving mechanism include first motor, third bull stick, the first helical tooth, the second worm gear, fourth bearing seat and
Installs case, acid cleaning tank right side are connected with installs case, are connected with fourth bearing seat at the top of installs case, are connected with third in fourth bearing
Bull stick, bottom is connected with first motor in installs case, connect on the output shaft of first motor with third bull stick, third bull stick top
It is connected with the first helical tooth, the second bull stick right end is connected with the second worm gear, and the first helical tooth is engaged with the second worm gear, the second worm gear
Positioned at the front side of the first helical tooth, after ready iron pipe and hydrochloric acid are put into acid cleaning tank, start first motor, first motor band
Dynamic third bar rotation, third bull stick drive the rotation of the first helical tooth, since the first helical tooth is engaged with the second worm gear, the first spiral shell
It revolves tooth and drives the rotation of the second worm gear, the second worm gear drives the second bull stick, and the second bull stick drives the rotation of the first stirring rod, the first stirring
Bar is stirred continuously iron pipe and hydrochloric acid, to sufficiently be decomposed to the iron oxide on iron pipe.
Because further including having 5th bearing seat, the 4th bull stick, the second stirring rod, the second helical tooth and third worm gear, pickling
Right wall of box lower part is connected with 5th bearing seat, and the 4th bull stick is connected on 5th bearing seat, and the 4th bull stick is located in acid cleaning tank, the
The second stirring rod is equably connected on four bull sticks, the second stirring rod is staggered with the first stirring rod, and the 4th bull stick right end is connected with
Third worm gear, third bull stick lower part are connected with the second helical tooth, and the second helical tooth is engaged with third worm gear, the side of the second helical tooth
To contrary with the first helical tooth, third worm gear is located at the rear side of the second helical tooth, and ready iron pipe and hydrochloric acid are put
After entering acid cleaning tank, starting first motor, first motor drives third bar rotation, and third bull stick drives the rotation of the second helical tooth,
Due to third worm gear and the second spiral tooth engagement, the second helical tooth drives the rotation of third worm gear, and third worm gear drives the 4th bull stick
Rotation, the 4th bull stick drive the rotation of the second stirring rod, since the direction of the second helical tooth is contrary with the first helical tooth, institute
It is different with the direction of the first stirring rod and the second stirring stirring, so that constantly alternate agitation iron pipe and hydrochloric acid, makes iron pipe pickling
Speed faster, improve the working efficiency of iron pipe pickling.
Because further including having filter cloth, middle part is connected with filter cloth in collecting box, and the iron pipe and waste liquid that pickling finishes pour into collection
When in case, iron pipe is fallen on filter cloth, and waste liquid enters collecting box bottom by filter cloth, iron pipe can be made to dry on filter cloth, then will
Iron pipe takes out, and staff does not need to take out in iron pipe to dry again, to improve work efficiency.
Because the material of collecting box is stainless steel, stainless steel corrosion resistance and acid resistance are strong, and can extend device uses the longevity
Life.
Because the material of fixed link is Q235 steel, Q235 steel hardness is high, it is not easy to deform, make the service life of device more
It is long.
Because first motor is servo motor, anti-overload ability is strong, and high speed performance is good, can be precisely controlled its revolving speed.
(3) beneficial effect
The present invention passes through the first stirring rod and the second stirring rod constantly alternate agitation iron pipe and hydrochloric acid, makes iron pipe in pickling
The abundant pickling of energy in case, the speed of iron pipe pickling is fast, improves the working efficiency of iron pipe pickling, after pickling, passes through rotation
First baffle is moved to the left by the first bull stick starting mobile mechanism, and iron pipe and waste liquid in inclined acid cleaning tank is made to pour into receipts completely
In header, iron pipe is dried by the filter cloth in collecting box, and staff is made not need to take out in iron pipe and dry again, from
And it improves work efficiency.
Detailed description of the invention
Fig. 1 is the first schematic view of the front view of the invention.
Fig. 2 is the schematic view of the front view of mobile mechanism of the present invention.
Fig. 3 is second of schematic view of the front view of the invention.
Fig. 4 is the first right side structural representation of driving mechanism of the present invention.
Fig. 5 is the third schematic view of the front view of the invention.
Fig. 6 is second of right side structural representation of driving mechanism of the present invention.
Fig. 7 is the 4th kind of schematic view of the front view of the invention.
The label in accompanying drawing is: 1- collecting box, 2- acid cleaning tank, 3- first through hole, 4- mobile mechanism, 5- first baffle, 6-
Second through-hole, 7- second baffle, 8- hydrochloric acid case, 9- discharge nozzle, 10- valve, 401- fixed link, 402- first bearing seat, 403-
First bull stick, 404- worm screw, 405- second bearing seat, 406- screw rod, 407- nut, the first worm gear of 408-, 409- guide rail, 410-
Guide sleeve, 11- driving mechanism, 12- 3rd bearing seat, the second bull stick of 13-, the first stirring rod of 14-, 111- first motor, 112-
Three bull sticks, the first helical tooth of 113-, the second worm gear of 114-, 115- fourth bearing seat, 116- installs case, 15- 5th bearing seat,
The 4th bull stick of 16-, the second stirring rod of 17-, 18- third worm gear, the second helical tooth of 19-, 20- filter cloth.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
Embodiment 1
A kind of production of hardware galvanized pipe includes as shown in figs. 1-7 collecting box 1, acid cleaning tank 2, moving machine with pickler
Structure 4, first baffle 5, second baffle 7, hydrochloric acid case 8, discharge nozzle 9 and valve 10, the inclination of 1 right wall top of collecting box are connected with pickling
Case 2,2 left part of acid cleaning tank are provided with first through hole 3, and 2 top left of acid cleaning tank is connected with mobile mechanism 4,4 right part bottom end of mobile mechanism
It is connected with first baffle 5, first baffle 5 is located at 3 left side of first through hole, and first baffle 5 and first through hole 3 cooperate, and acid cleaning tank 2 pushes up
The second through-hole 6 is provided on the left of portion, 2 top left side rotary type of acid cleaning tank is connected with second baffle 7, and it is logical that second baffle 7 is located at second
6 top of hole, 7 right part of second baffle, which is bolted, is equipped with hydrochloric acid case 8 above 2 top of acid cleaning tank, 2 top right of acid cleaning tank,
8 bottom of hydrochloric acid case is connected with discharge nozzle 9, and 9 bottom end of discharge nozzle is connected to 2 top right side of acid cleaning tank, and discharge nozzle 9 is equipped with valve
10。
Embodiment 2
A kind of production of hardware galvanized pipe includes as shown in figs. 1-7 collecting box 1, acid cleaning tank 2, moving machine with pickler
Structure 4, first baffle 5, second baffle 7, hydrochloric acid case 8, discharge nozzle 9 and valve 10, the inclination of 1 right wall top of collecting box are connected with pickling
Case 2,2 left part of acid cleaning tank are provided with first through hole 3, and 2 top left of acid cleaning tank is connected with mobile mechanism 4,4 right part bottom end of mobile mechanism
It is connected with first baffle 5, first baffle 5 is located at 3 left side of first through hole, and first baffle 5 and first through hole 3 cooperate, and acid cleaning tank 2 pushes up
The second through-hole 6 is provided on the left of portion, 2 top left side rotary type of acid cleaning tank is connected with second baffle 7, and it is logical that second baffle 7 is located at second
6 top of hole, 7 right part of second baffle, which is bolted, is equipped with hydrochloric acid case 8 above 2 top of acid cleaning tank, 2 top right of acid cleaning tank,
8 bottom of hydrochloric acid case is connected with discharge nozzle 9, and 9 bottom end of discharge nozzle is connected to 2 top right side of acid cleaning tank, and discharge nozzle 9 is equipped with valve
10。
Mobile mechanism 4 includes fixed link 401, first bearing seat 402, the first bull stick 403, worm screw 404, second bearing seat
405, screw rod 406, nut 407, the first worm gear 408, guide rail 409 and guide sleeve 410,2 top left of acid cleaning tank are connected with fixed link
401,401 left part of fixed link is connected with first bearing seat 402, is connected with the first bull stick 403 in first bearing seat 402, and first turn
403 bottom end of bar is connected with worm screw 404, and symmetrical expression is connected with second bearing seat 405, the second axis at left and right sides of 401 bottom of fixed link
It holds and is connected with screw rod 406 between seat 405, nut 407 is connected on screw rod 406, screw rod 406 and nut 407 cooperate, screw rod 406
Left end is connected with the first worm gear 408, and the first worm gear 408 is engaged with worm screw 404, and 405 bottom end of second bearing seat is connected with guide rail
409, guide sleeve 410 is connected on guide rail 409, guide rail 409 and guide sleeve 410 cooperate, and guide sleeve 410 is connect with nut 407, guide sleeve 410
It is connect on the right side of bottom end with first baffle 5.
Embodiment 3
A kind of production of hardware galvanized pipe includes as shown in figs. 1-7 collecting box 1, acid cleaning tank 2, moving machine with pickler
Structure 4, first baffle 5, second baffle 7, hydrochloric acid case 8, discharge nozzle 9 and valve 10, the inclination of 1 right wall top of collecting box are connected with pickling
Case 2,2 left part of acid cleaning tank are provided with first through hole 3, and 2 top left of acid cleaning tank is connected with mobile mechanism 4,4 right part bottom end of mobile mechanism
It is connected with first baffle 5, first baffle 5 is located at 3 left side of first through hole, and first baffle 5 and first through hole 3 cooperate, and acid cleaning tank 2 pushes up
The second through-hole 6 is provided on the left of portion, 2 top left side rotary type of acid cleaning tank is connected with second baffle 7, and it is logical that second baffle 7 is located at second
6 top of hole, 7 right part of second baffle, which is bolted, is equipped with hydrochloric acid case 8 above 2 top of acid cleaning tank, 2 top right of acid cleaning tank,
8 bottom of hydrochloric acid case is connected with discharge nozzle 9, and 9 bottom end of discharge nozzle is connected to 2 top right side of acid cleaning tank, and discharge nozzle 9 is equipped with valve
10。
Mobile mechanism 4 includes fixed link 401, first bearing seat 402, the first bull stick 403, worm screw 404, second bearing seat
405, screw rod 406, nut 407, the first worm gear 408, guide rail 409 and guide sleeve 410,2 top left of acid cleaning tank are connected with fixed link
401,401 left part of fixed link is connected with first bearing seat 402, is connected with the first bull stick 403 in first bearing seat 402, and first turn
403 bottom end of bar is connected with worm screw 404, and symmetrical expression is connected with second bearing seat 405, the second axis at left and right sides of 401 bottom of fixed link
It holds and is connected with screw rod 406 between seat 405, nut 407 is connected on screw rod 406, screw rod 406 and nut 407 cooperate, screw rod 406
Left end is connected with the first worm gear 408, and the first worm gear 408 is engaged with worm screw 404, and 405 bottom end of second bearing seat is connected with guide rail
409, guide sleeve 410 is connected on guide rail 409, guide rail 409 and guide sleeve 410 cooperate, and guide sleeve 410 is connect with nut 407, guide sleeve 410
It is connect on the right side of bottom end with first baffle 5.
It further include having driving mechanism 11,3rd bearing seat 12, the second bull stick 13 and the first stirring rod 14,2 right side of acid cleaning tank
It is connected with driving mechanism 11,2 right wall top of acid cleaning tank is connected with 3rd bearing seat 12, second turn is connected on 3rd bearing seat 12
Bar 13, the second bull stick 13 are located in acid cleaning tank 2, and the first stirring rod 14 is equably connected on the second bull stick 13.
Embodiment 4
A kind of production of hardware galvanized pipe includes as shown in figs. 1-7 collecting box 1, acid cleaning tank 2, moving machine with pickler
Structure 4, first baffle 5, second baffle 7, hydrochloric acid case 8, discharge nozzle 9 and valve 10, the inclination of 1 right wall top of collecting box are connected with pickling
Case 2,2 left part of acid cleaning tank are provided with first through hole 3, and 2 top left of acid cleaning tank is connected with mobile mechanism 4,4 right part bottom end of mobile mechanism
It is connected with first baffle 5, first baffle 5 is located at 3 left side of first through hole, and first baffle 5 and first through hole 3 cooperate, and acid cleaning tank 2 pushes up
The second through-hole 6 is provided on the left of portion, 2 top left side rotary type of acid cleaning tank is connected with second baffle 7, and it is logical that second baffle 7 is located at second
6 top of hole, 7 right part of second baffle, which is bolted, is equipped with hydrochloric acid case 8 above 2 top of acid cleaning tank, 2 top right of acid cleaning tank,
8 bottom of hydrochloric acid case is connected with discharge nozzle 9, and 9 bottom end of discharge nozzle is connected to 2 top right side of acid cleaning tank, and discharge nozzle 9 is equipped with valve
10。
Mobile mechanism 4 includes fixed link 401, first bearing seat 402, the first bull stick 403, worm screw 404, second bearing seat
405, screw rod 406, nut 407, the first worm gear 408, guide rail 409 and guide sleeve 410,2 top left of acid cleaning tank are connected with fixed link
401,401 left part of fixed link is connected with first bearing seat 402, is connected with the first bull stick 403 in first bearing seat 402, and first turn
403 bottom end of bar is connected with worm screw 404, and symmetrical expression is connected with second bearing seat 405, the second axis at left and right sides of 401 bottom of fixed link
It holds and is connected with screw rod 406 between seat 405, nut 407 is connected on screw rod 406, screw rod 406 and nut 407 cooperate, screw rod 406
Left end is connected with the first worm gear 408, and the first worm gear 408 is engaged with worm screw 404, and 405 bottom end of second bearing seat is connected with guide rail
409, guide sleeve 410 is connected on guide rail 409, guide rail 409 and guide sleeve 410 cooperate, and guide sleeve 410 is connect with nut 407, guide sleeve 410
It is connect on the right side of bottom end with first baffle 5.
It further include having driving mechanism 11,3rd bearing seat 12, the second bull stick 13 and the first stirring rod 14,2 right side of acid cleaning tank
It is connected with driving mechanism 11,2 right wall top of acid cleaning tank is connected with 3rd bearing seat 12, second turn is connected on 3rd bearing seat 12
Bar 13, the second bull stick 13 are located in acid cleaning tank 2, and the first stirring rod 14 is equably connected on the second bull stick 13.
Driving mechanism 11 includes first motor 111, third bull stick 112, the first helical tooth 113, the second worm gear 114,
Four bearing blocks 115 and installs case 116 are connected with installs case 116 on the right side of acid cleaning tank 2, are connected with fourth bearing at the top of installs case 116
Seat 115 is connected with third bull stick 112 on fourth bearing seat 115, and bottom is connected with first motor 111 in installs case 116, and first
It being connect on the output shaft of motor 111 with third bull stick 112,112 top of third bull stick is connected with the first helical tooth 113, and second turn
13 right end of bar is connected with the second worm gear 114, and the first helical tooth 113 is engaged with the second worm gear 114, and the second worm gear 114 is located at first
The front side of helical tooth 113.
It further include having 5th bearing seat 15, the 4th bull stick 16, the second stirring rod 17, the second helical tooth 19 and third worm gear
18,2 right wall lower part of acid cleaning tank is connected with 5th bearing seat 15, and the 4th bull stick 16, the 4th bull stick are connected on 5th bearing seat 15
16 are located in acid cleaning tank 2, and the second stirring rod 17, the second stirring rod 17 and the first stirring rod are equably connected on the 4th bull stick 16
14 are staggered, and 16 right end of the 4th bull stick is connected with third worm gear 18, and 112 lower part of third bull stick is connected with the second helical tooth 19, and second
Helical tooth 19 is engaged with third worm gear 18, and the direction of the second helical tooth 19 is contrary with the first helical tooth 113, third worm gear
18 are located at the rear side of the second helical tooth 19.
It further include having filter cloth 20, middle part is connected with filter cloth 20 in collecting box 1.
The material of collecting box 1 is stainless steel.
The material of fixed link 401 is Q235 steel.
First motor 111 is servo motor.
Working principle: when needing that zinc-plated iron pipe will be prepared to carry out pickling, unscrewing the bolt on 5 right side of first baffle, to
Ready iron pipe is put into acid cleaning tank 2 by the second through-hole 6, valve 10 is opened, by hydrochloric acid case 8 by upper rotation second baffle 7
Interior hydrochloric acid pours into acid cleaning tank 2, after pouring into suitable hydrochloric acid, closes valve 10, makes the iron oxide on the iron pipe in acid cleaning tank 2
It is sufficiently decomposed, after decomposition, starts mobile mechanism 4, mobile mechanism 4 drives first baffle 5 to be moved to the left, first baffle
5 leave 2 left end of acid cleaning tank, and since acid cleaning tank 2 is that inclination is connected on collecting box 1, the iron pipe and waste liquid after decomposition pass through first
Through-hole 3 pours into collecting box 1, and worker is again handled the good iron pipe of pickling in collecting box 1, and iron pipe can in acid cleaning tank 2
Abundant pickling enables the iron oxide on iron pipe sufficiently to decompose.
Because mobile mechanism 4 includes fixed link 401, first bearing seat 402, the first bull stick 403, worm screw 404, the second axis
Seat 405, screw rod 406, nut 407, the first worm gear 408, guide rail 409 and guide sleeve 410 are held, 2 top left of acid cleaning tank is connected with solid
Fixed pole 401,401 left part of fixed link are connected with first bearing seat 402, and the first bull stick 403 is connected in first bearing seat 402, the
One bull stick, 403 bottom end is connected with worm screw 404, and symmetrical expression is connected with second bearing seat 405 at left and right sides of 401 bottom of fixed link, the
It is connected with screw rod 406 between two bearing bracket 405, nut 407 is connected on screw rod 406, screw rod 406 and nut 407 cooperate, screw rod
406 left ends are connected with the first worm gear 408, and the first worm gear 408 is engaged with worm screw 404, and 405 bottom end of second bearing seat is connected with guide rail
409, guide sleeve 410 is connected on guide rail 409, guide rail 409 and guide sleeve 410 cooperate, and guide sleeve 410 is connect with nut 407, guide sleeve 410
It is connect on the right side of bottom end with first baffle 5.After the iron pipe pickling in acid cleaning tank 2, the first bull stick 403 is rotated counterclockwise, the
One bull stick 403 drives worm screw 404 to rotate counterclockwise, and since the first worm gear 408 is engaged with worm screw 404, worm screw 404 drives the first snail
Wheel 408 rotates counterclockwise, and the first worm gear 408 drives screw rod 406 to rotate counterclockwise, since screw rod 406 and nut 407 cooperate, silk
Bar 406 drives nut 407 to be moved to the left, and since guide rail 409 and guide sleeve 410 cooperate, nut 407 drives guide sleeve 410 to be moved to the left,
Guide sleeve 410 drives first baffle 5 to be moved to the left, and first baffle 5 leaves 2 left end of acid cleaning tank, when first baffle 5 is moved to the left centainly
Apart from when, stop operating the first bull stick 403, since acid cleaning tank 2 is that inclination is connected on collecting box 1, the iron pipe after decomposition and useless
Liquid is poured into collecting box 1 by first through hole 3, after the iron pipe and waste liquid in acid cleaning tank 2 are poured into completely in collecting box 1, then up time
Needle rotates the first bull stick 403, and the first bull stick 403 drives worm screw 404 to rotate clockwise, since the first worm gear 408 is nibbled with worm screw 404
It closes, worm screw 404 drives the first worm gear 408 to rotate clockwise, and the first worm gear 408 drives screw rod 406 to rotate clockwise, due to screw rod
406 cooperate with nut 407, and screw rod 406 drives nut 407 to move right, since guide rail 409 and guide sleeve 410 cooperate, nut 407
Guide sleeve 410 is driven to move right, guide sleeve 410 drives first baffle 5 to move right, when first baffle 5 moves right as pickling
When 2 left end of case contacts, stop operating the first bull stick 403, then can continuously add iron pipe and hydrochloric acid and carry out pickling, due to can only be by snail
Bar 404 drive the first worm gear 408 rotation, so stop operating the first bull stick 403 when, first baffle 5 also stops move, it is only necessary to
The first bull stick 403 is rotated, mobile mechanism 4 can be started and move first baffle 5, it is convenient and labor-saving.
Because further including having driving mechanism 11,3rd bearing seat 12, the second bull stick 13 and the first stirring rod 14, acid cleaning tank 2
Right side is connected with driving mechanism 11, and 2 right wall top of acid cleaning tank is connected with 3rd bearing seat 12, and is connected on 3rd bearing seat 12
Two bull sticks 13, the second bull stick 13 are located in acid cleaning tank 2, and the first stirring rod 14 is equably connected on the second bull stick 13, will be prepared
After good iron pipe and hydrochloric acid is put into acid cleaning tank 2, starting driving mechanism 11, driving mechanism 11 drives the second bull stick 13 to rotate, and second
Bull stick 13 drives the rotation of the first stirring rod 14, and the first stirring rod 14 stirs iron pipe and hydrochloric acid, decomposes the iron oxide on iron pipe
More sufficiently, while the speed of pickling is improved.
Because driving mechanism 11 includes first motor 111, third bull stick 112, the first helical tooth 113, the second worm gear
114, fourth bearing seat 115 and installs case 116 are connected with installs case 116 on the right side of acid cleaning tank 2, are connected at the top of installs case 116
Four bearing blocks 115 are connected with third bull stick 112 in fourth bearing, and bottom is connected with first motor 111 in installs case 116, and first
It being connect on the output shaft of motor 111 with third bull stick 112,112 top of third bull stick is connected with the first helical tooth 113, and second turn
13 right end of bar is connected with the second worm gear 114, and the first helical tooth 113 is engaged with the second worm gear 114, and the second worm gear 114 is located at first
The front side of helical tooth 113 after ready iron pipe and hydrochloric acid are put into acid cleaning tank 2, starts first motor 111, first motor 111
Third bull stick 112 is driven to rotate, third bull stick 112 drives the rotation of the first helical tooth 113, due to the first helical tooth 113 and second
Worm gear 114 engages, and the first helical tooth 113 drives the second worm gear 114 to rotate, the second worm gear 114 the second bull stick 13 of drive, and second turn
Bar 13 drives the rotation of the first stirring rod 14, and the first stirring rod 14 is stirred continuously iron pipe and hydrochloric acid, thus to the iron oxide on iron pipe
Sufficiently decomposed.
Because further including having 5th bearing seat 15, the 4th bull stick 16, the second stirring rod 17, the second helical tooth 19 and third snail
Wheel 18,2 right wall lower part of acid cleaning tank is connected with 5th bearing seat 15, is connected with the 4th bull stick 16 on 5th bearing seat 15, and the 4th turn
Bar 16 is located in acid cleaning tank 2, and the second stirring rod 17, the second stirring rod 17 and the first stirring are equably connected on the 4th bull stick 16
Bar 14 is staggered, and 16 right end of the 4th bull stick is connected with third worm gear 18, and 112 lower part of third bull stick is connected with the second helical tooth 19, the
Two helical tooths 19 are engaged with third worm gear 18, and the direction of the second helical tooth 19 is contrary with the first helical tooth 113, third snail
Wheel 18 is located at the rear side of the second helical tooth 19, after ready iron pipe and hydrochloric acid are put into acid cleaning tank 2, starts first motor 111,
First motor 111 drives third bull stick 112 to rotate, and third bull stick 112 drives the rotation of the second helical tooth 19, due to third worm gear 18
It is engaged with the second helical tooth 19, the second helical tooth 19 drives third worm gear 18 to rotate, and third worm gear 18 drives 16 turns of the 4th bull stick
Dynamic, the 4th bull stick 16 drives the rotation of the second stirring rod 17, due to the direction of the second helical tooth 19 and the direction of the first helical tooth 113
On the contrary, so the first stirring rod 14 is different with the direction of the second stirring stirring, so that constantly alternate agitation iron pipe and hydrochloric acid, makes
The speed of iron pipe pickling faster, improves the working efficiency of iron pipe pickling.
Because further including having filter cloth 20, middle part is connected with filter cloth 20 in collecting box 1, and the iron pipe and waste liquid that pickling finishes pour into
When in collecting box 1, iron pipe is fallen on filter cloth 20, and waste liquid enters 1 bottom of collecting box by filter cloth 20, and iron pipe can be made in filter cloth 20
On dry, then iron pipe is taken out, staff does not need to take out in iron pipe to dry again, to improve work effect
Rate.
Because the material of collecting box 1 is stainless steel, stainless steel corrosion resistance and acid resistance are strong, and can extend device uses the longevity
Life.
Because the material of fixed link 401 is Q235 steel, Q235 steel hardness is high, it is not easy to deform, make the service life of device
It is longer.
Because first motor 111 is servo motor, anti-overload ability is strong, and high speed performance is good, can be precisely controlled its revolving speed.
The preferred embodiment of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, without departing from the inventive concept of the premise, several deformations can also be made, improves and substitutes, these belong to this hair
Bright protection scope.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (6)
1. a kind of hardware galvanized pipe production pickler, which is characterized in that include collecting box (1), acid cleaning tank (2), movement
Mechanism (4), first baffle (5), second baffle (7), hydrochloric acid case (8), discharge nozzle (9) and valve (10), collecting box (1) right wall top
End inclination is connected with acid cleaning tank (2), and acid cleaning tank (2) left part is provided with first through hole (3), and acid cleaning tank (2) top left is connected with shifting
Motivation structure (4), mobile mechanism (4) right part bottom end are connected with first baffle (5), and first baffle (5) is located at first through hole (3) left side
Side, first baffle (5) and first through hole (3) cooperate, and acid cleaning tank (2) top left side is provided with the second through-hole (6), acid cleaning tank (2) top
Portion's left pivot movement formula is connected with second baffle (7), and second baffle (7) is located above the second through-hole (6), second baffle (7) right part
It is bolted at the top of acid cleaning tank (2), is equipped with hydrochloric acid case (8) above acid cleaning tank (2) top right, hydrochloric acid case (8) bottom connects
It is connected to discharge nozzle (9), discharge nozzle (9) bottom end is connected to acid cleaning tank (2) top right side, and discharge nozzle (9) is equipped with valve (10)；It moves
Motivation structure (4) includes fixed link (401), first bearing seat (402), the first bull stick (403), worm screw (404), second bearing seat
(405), screw rod (406), nut (407), the first worm gear (408), guide rail (409) and guide sleeve (410), acid cleaning tank (2) top left
End is connected with fixed link (401), and fixed link (401) left part is connected with first bearing seat (402), and first bearing seat connects on (402)
It is connected to the first bull stick (403), the first bull stick (403) bottom end is connected with worm screw (404), right at left and right sides of fixed link (401) bottom
Title formula is connected with second bearing seat (405), is connected between second bearing seat (405) screw rod (406), and screw rod connects on (406)
Have nut (407), screw rod (406) and nut (407) cooperate, and screw rod (406) left end is connected with the first worm gear (408), the first snail
Wheel (408) is engaged with worm screw (404), and second bearing seat (405) bottom end is connected with guide rail (409), is connected with and is led on guide rail (409)
Cover (410), guide rail (409) and guide sleeve (410) cooperate, and guide sleeve (410) connect with nut (407), guide sleeve (410) bottom end right side and
First baffle (5) connection；The material of fixed link (401) is Q235 steel.
2. a kind of hardware galvanized pipe production pickler according to claim 1, which is characterized in that further include having driving
Mechanism (11), 3rd bearing seat (12), the second bull stick (13) and the first stirring rod (14), acid cleaning tank (2) right side are connected with driving
Mechanism (11), acid cleaning tank (2) right wall top are connected with 3rd bearing seat (12), and 3rd bearing seat is connected with the second bull stick on (12)
(13), the second bull stick (13) is located in acid cleaning tank (2), and the first stirring rod (14) are equably connected on the second bull stick (13).
3. a kind of hardware galvanized pipe production pickler according to claim 2, which is characterized in that driving mechanism (11)
It include first motor (111), third bull stick (112), the first helical tooth (113), the second worm gear (114), fourth bearing seat
(115) it is connected with installs case (116) with installs case (116), acid cleaning tank (2) right side, is connected with the 4th axis at the top of installs case (116)
It holds seat (115), is connected on fourth bearing seat (115) third bull stick (112), installs case (116) interior bottom is connected with the first electricity
Machine (111) is connect on the output shaft of first motor (111) with third bull stick (112), and third bull stick (112) top is connected with
One helical tooth (113), the second bull stick (13) right end are connected with the second worm gear (114), the first helical tooth (113) and the second worm gear
(114) it engages, the second worm gear (114) is located at the front side of the first helical tooth (113).
4. a kind of hardware galvanized pipe production pickler according to claim 3, which is characterized in that further include having the 5th
Bearing block (15), the 4th bull stick (16), the second stirring rod (17), the second helical tooth (19) and third worm gear (18), acid cleaning tank (2)
Right wall lower part is connected with 5th bearing seat (15), and the 4th bull stick (16), the 4th bull stick (16) are connected on 5th bearing seat (15)
In acid cleaning tank (2), equably it is connected with the second stirring rod (17) on the 4th bull stick (16), the second stirring rod (17) and first
Stirring rod (14) is staggered, and the 4th bull stick (16) right end is connected with third worm gear (18), and third bull stick (112) lower part is connected with second
Helical tooth (19), the second helical tooth (19) are engaged with third worm gear (18), the direction of the second helical tooth (19) and the first helical tooth
(113) contrary, third worm gear (18) is located at the rear side of the second helical tooth (19).
5. a kind of hardware galvanized pipe production pickler according to claim 4, which is characterized in that further include having filter cloth
(20), middle part is connected with filter cloth (20) in collecting box (1).
6. a kind of hardware galvanized pipe production pickler according to claim 5, which is characterized in that first motor
It (111) is servo motor.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710134231.5A CN106757103B (en) | 2017-03-08 | 2017-03-08 | Pickler is used in a kind of production of hardware galvanized pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710134231.5A CN106757103B (en) | 2017-03-08 | 2017-03-08 | Pickler is used in a kind of production of hardware galvanized pipe |
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| CN106757103A CN106757103A (en) | 2017-05-31 |
| CN106757103B true CN106757103B (en) | 2019-01-11 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107268008B (en) * | 2017-06-28 | 2019-05-10 | 温州中龙科技有限公司 | A kind of iron material is zinc-plated to use acid dip pickle |
| CN107299370A (en) * | 2017-06-30 | 2017-10-27 | 浙江群展精密紧固件股份有限公司 | One kind tilts dewaterer |
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| JP2006307240A (en) * | 2005-04-26 | 2006-11-09 | Nisshin Steel Co Ltd | Method for controlling liquid level of chemicals bath in article treatment vessel |
| CN104152933A (en) * | 2014-08-21 | 2014-11-19 | 攀钢集团成都钢钒有限公司 | Seamless tube pickling device and method |
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| CN106757103A (en) | 2017-05-31 |
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Effective date of registration: 20191112 Address after: Room c506a-18, University Business Park, No. 99, University Road, Xuzhou hi tech Industrial Development Zone, 221000 Jiangsu Province Patentee after: Xuzhou rongchuangda Electronic Technology Co., Ltd Address before: 221000 Xuzhou City, Jiangsu Province, Yunlong District Shimao Plaza Business Street 2 and Office 1, Office 2 Building 1-910 Patentee before: Jiangsu Shifeng Enterprise Management Consulting Co., Ltd. |
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