CN106757046B - Corrosion inhibitor for sulfur-containing moisture conveying pipeline and preparation method thereof - Google Patents

Corrosion inhibitor for sulfur-containing moisture conveying pipeline and preparation method thereof Download PDF

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Publication number
CN106757046B
CN106757046B CN201611246473.5A CN201611246473A CN106757046B CN 106757046 B CN106757046 B CN 106757046B CN 201611246473 A CN201611246473 A CN 201611246473A CN 106757046 B CN106757046 B CN 106757046B
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parts
sulfur
corrosion inhibiter
conveyance conduit
reaction
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CN106757046A (en
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董晓焕
朱方辉
李明星
李琼玮
姜毅
刘伟
付彩利
张振云
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Petrochina Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/02Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in air or gases by adding vapour phase inhibitors

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses a corrosion inhibitor for a sulfur-containing moisture conveying pipeline and a preparation method thereof, wherein the corrosion inhibitor comprises the following preparation raw materials in parts by mass: 35-50 parts of an intermediate product, 3.2-4.8 parts of thiourea, 1.2-2.4 parts of triethanolamine phosphate, 1.2-2.4 parts of phosphorous acid and 40-60 parts of water, wherein the preparation raw materials of the intermediate product comprise lauric acid and tetraethylenepentamine, and the mass ratio of the lauric acid to the tetraethylenepentamine is 1: (1-2). The corrosion inhibitor prepared by the invention has the advantages of small dosage, long effective period, low cost and the like, and can effectively control the corrosion of pipelines and ensure the safe production when being applied to the actual production.

Description

A kind of corrosion inhibiter and preparation method thereof for sulfur-bearing moisture conveyance conduit
Technical field
The invention belongs to the metallic material corrosion in natural gas well surface duct internal corrosion environment and field is protected, is specifically related to And a kind of corrosion inhibiter and preparation method thereof for sulfur-bearing moisture conveyance conduit.
Background technique
The corrodible property of Changqing Gas Fields ground gas transmission line is micro- containing H2S, low carbonated has in output water different dense The HCO of degree3 -、Cl-Ion etc., and the pH value variation of corrosive medium is greatly.The surface line for being served in the corrosive environment is all made of 20# Ordinary carbon steel, part pipeline corrosion is relatively serious, needs to fill corrosion inhibiter in production process to control pipeline corrosion.
The corrosion inhibiter research of anti-natural gas surface line corrosion is relatively fewer at present, anti-for natural gas conveying pipeline inner wall Rotten corrosion inhibiter is mainly based on the molten corrosion inhibiter of oil, such corrosion inhibiter absorption film-forming is preferable, and specific gravity is generally 0.85~0.98g/ cm3, it is suitable for simple high containing CO2The corrosive environment of corrosion, inhibition is imitated under pipeline hydrops water content and all higher situation of liquid level Fruit is poor, limited for corrosive environment protecting effect at High water cut high salinity pipeline hydrops.It is applicable in so targetedly developing In sulfur-bearing moisture delivery pipe to corrosion inhibiter have great significance.
Summary of the invention
The purpose of the present invention is to provide a kind of corrosion inhibiter and preparation method thereof for sulfur-bearing moisture conveyance conduit, with gram Take the problems of the above-mentioned prior art, corrosion inhibiter prepared by the present invention has dosage small, and validity period is long, it is at low cost the advantages that, Using pipeline corrosion can be effectively controlled in actual production, guarantee safety in production.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
A kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit, in terms of mass fraction, preparing raw material includes:35~50 parts Intermediate product, 3.2~4.8 parts of thiocarbamides, 1.2~2.4 parts of nitranols, 1.2~2.4 parts of phosphorous acid and 40~60 parts The raw material for preparing of water, the intermediate product includes lauric acid and tetraethylenepentamine, and the mass ratio of lauric acid and tetraethylenepentamine It is 1:(1~2).
Further, in terms of mass fraction, preparing raw material includes:42 parts of intermediate products, 4 parts of thiocarbamides, 2 parts of tricresyl phosphate second The raw material for preparing of hydramine, 2 parts of phosphorous acid and 50 parts of water, the intermediate product includes lauric acid and tetraethylenepentamine, and laurel Acid and the mass ratio of tetraethylenepentamine are 1:1.1.
Further, the preparation method of the intermediate product is:It is carried out after reactor is added in lauric acid, tetraethylenepentamine Distillation reaction, then catalysis reaction is carried out using sodium chloroacetate/alkali as catalyst, it is cooled to room temperature up to intermediate product.
Further, the distillation reaction is specially:3h is reacted at 150 ± 5 DEG C, then heats to 230 DEG C of reactions 2h。
Further, the catalysis, which is reacted, is specially:1~1.5h is stirred to react under the conditions of 180 ± 5 DEG C.
Further, it is 3.5-6.5, H that the corrosion inhibiter, which is suitable for pH value,2S Han Liang≤100mg/m3、CO2Han Liang≤1%, Corrosive environment of the salinity in 50~100g/L.
A kind of preparation method of the corrosion inhibiter for sulfur-bearing moisture conveyance conduit, includes the following steps:
Step 1:By lauric acid and tetraethylenepentamine according to 1:The mass ratio of (1~2) distill instead after reactor is added It answers, then carries out catalysis reaction using sodium chloroacetate/alkali as catalyst, then cool to room temperature up to intermediate product;
Step 2:35~50 parts of intermediate products are reacted at a temperature of 150 ± 5 DEG C with 3.2~4.8 parts of thiocarbamides, are added Then 1.2~2.4 parts of nitranols and 1.2~2.4 parts of phosphorous acid phosphatization 1-2h are cooled to 50 ± 5 DEG C, be added 40~60 Part water, which dissolves and is cooled to room temperature, obtains corrosion inhibiter for sulfur-bearing moisture conveyance conduit.
Further, distillation reaction is specially in step 1:3h is reacted at 150 ± 5 DEG C, then heats to 230 DEG C instead Answer 2h.
Further, catalysis reaction is specially in step 1:1~1.5h is stirred to react under the conditions of 180 ± 5 DEG C.
Further, it is 3.5-6.5, H that prepared corrosion inhibiter, which is suitable for pH value,2S Han Liang≤100mg/m3、CO2Han Liang≤ 1%, corrosive environment of the salinity in 50~100g/L.
Compared with prior art, the invention has the following beneficial technical effects:
Corrosion inhibiter of the invention is a kind of water-soluble chemical agent, specific gravity 1.02g/cm3Left and right is produced in high salinity Corrosion mitigating effect is good under water and all higher situation of liquid level.It is low containing H in moisture conveyance conduit2S (﹤ 100mg/m3), it is low to contain CO2 Under the corrosive environment of (﹤ 1%), concentrated water (50~100g/L), dosage is 30~50ppm, and electrochemistry corrosion inhibition rate exists 85% or more, weightless corrosion inhibition rate is less than professional standard value 0.076mm/a, corrosion inhibiter tool in 80% or more or absolutely corrosion rate Have dosage small, validity period is long, it is at low cost the advantages that, using can be effectively controlled pipeline corrosion in actual production, guarantee that safety is raw It produces.
The method of the present invention makes itself and Fe by introducing hybridized atom sulphur and phosphorous polar group2+Complexing is converted to insoluble The iron sulfide protective film of property;Whole using naphthenic base space arrangement, the characteristics of the excellent adsorption of metal surface, design has in more absorption The imidazolidine derivatives corrosion inhibiter host compound of the heart increases its protected area, reduces inhibiter consumption;Phosphorous is added simultaneously Acid improves the water solubility and dispersibility of Sulphur-containing Imidazole quinoline using phosphatization method of modifying;In addition, a small amount of tricresyl phosphate ethyl alcohol is added Amine further strengthens the synergistic effect between alcohol amine groups and phosphate radical, since its branch is very more, has certainly in film breakage The ability of reparation, the condensate/crude oil synergistic effect finally contained using natural gas line itself, to realize the width of corrosion inhibiter Adaptability and efficient requirement.
Detailed description of the invention
Fig. 1 is that corrosion coupon microscopic appearance before corrosion inhibiter of the present invention is added;
Fig. 2 is that corrosion inhibiter post-etching lacing film microscopic appearance of the present invention is added.
Specific embodiment
Embodiments of the present invention are described in further detail below:
A kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit, in terms of mass fraction, preparing raw material includes:35~50 parts Intermediate product, 3.2~4.8 parts of thiocarbamides, 1.2~2.4 parts of nitranols, 1.2~2.4 parts of phosphorous acid and 40~60 parts The raw material for preparing of water, the intermediate product includes lauric acid and tetraethylenepentamine, and the mass ratio of lauric acid and tetraethylenepentamine It is 1:(1~2), more optimized, preparing raw material includes:42 parts of intermediate products, 4 parts of thiocarbamides, 2 parts of nitranols, 2 parts of Asias The raw material for preparing of phosphoric acid and 50 parts of water, the intermediate product includes lauric acid and tetraethylenepentamine, and lauric acid and four ethylene The mass ratio of five amine is 1:1.1.
The preparation method of intermediate product is:Lauric acid, tetraethylenepentamine reaction mass are added after reactor 150 ± 5 3h is reacted at DEG C, then heats to 230 DEG C of reaction 2h, then using sodium chloroacetate/alkali as catalyst, stir under the conditions of 180 ± 5 DEG C It mixes and carries out catalysis 1~1.5h of reaction, be cooled to room temperature up to intermediate product.
A kind of preparation method of the corrosion inhibiter for sulfur-bearing moisture conveyance conduit, includes the following steps:
Step 1:By lauric acid and tetraethylenepentamine according to 1:The mass ratio of (1~2) is added after reactor at 150 ± 5 DEG C Lower reaction 3h then heats to 230 DEG C of reaction 2h, then using sodium chloroacetate/alkali as catalyst, stirs under the conditions of 180 ± 5 DEG C Catalysis 1~1.5h of reaction is carried out, is then cooled to room temperature up to intermediate product;
Step 2:35~50 parts of intermediate products are reacted at a temperature of 150 ± 5 DEG C with 3.2~4.8 parts of thiocarbamides, are added Then 1.2~2.4 parts of nitranols and 1.2~2.4 parts of phosphorous acid phosphatization 1-2h are cooled to 50 ± 5 DEG C, be added 40~60 Part water, which dissolves and is cooled to room temperature, obtains corrosion inhibiter for sulfur-bearing moisture conveyance conduit.
It is 3.5-6.5, H that corrosion inhibiter provided by the invention, which is suitable for pH value,2S Han Liang≤100mg/m3、CO2Han Liang≤1%, Corrosive environment of the salinity in 50~100g/L.
Below with reference to embodiment, the invention will be described in further detail:
Embodiment 1
On the three-necked flask of installation water segregator, reflux condensing tube and blender, by 1:1.05 mass ratio by lauric acid, After reactor is added in tetraethylenepentamine reaction mass, 3h is reacted at (150 ± 5) DEG C, is brought rapidly up to 230 DEG C and is reacted 2h constantly has water to distillate in reaction process, after high temperature dehydration, then using sodium chloroacetate/alkali as catalyst, in 180 ± 5 DEG C of conditions Lower stirring carries out catalysis reaction 1h, is cooled to room temperature to obtain intermediate product.
It is respectively that 35 parts of intermediate products with 4.8 parts of thiocarbamides react 3h in (150 ± 5) DEG C by mass parts, is subsequently to added into 2.4 parts Nitranol and 1.2 parts of phosphorous acid phosphatization 1h, after be cooled to (50 ± 5) DEG C and be added in 60 parts of water and sufficiently dissolve, it is cooling Imidazoline sulphur phosphor corrosion inhibitor is obtained to room temperature.Using the influence of normal octane simulation condensate, in corrosive medium (50mg/m3H2S、 0.5%CO2, 60g/L CaCl2) in be added 30ppm imidazoline sulphur phosphor corrosion inhibitor, add 1% normal octane of liquid quality fraction, It being added before and after normal octane, electrochemistry corrosion inhibition rate is increased to 87.8% by 76.9%, the promotion of 1% normal octane corrosion mitigating effect is compounded, Show that the corrosion inhibiter and gas well condensate can produce good synergistic effect.
Embodiment 2
On the three-necked flask of installation water segregator, reflux condensing tube and blender, by 1:1.2 mass ratio is by laurel After reactor is added in acid, tetraethylenepentamine reaction mass, react 4h at (150 ± 5) DEG C, be brought rapidly up to 230 DEG C carry out it is anti- 2h is answered, constantly has water to distillate in reaction process, after high temperature dehydration, then using sodium chloroacetate/alkali as catalyst, in 180 ± 5 DEG C of items Stirring carries out catalysis reaction 1.5h under part, is cooled to room temperature to obtain intermediate product.
It is respectively that 50 parts of intermediate products with 3.2 parts of thiocarbamides react 4h in (150 ± 5) DEG C by mass parts, is subsequently to added into 1.2 parts Nitranol and 2.4 parts of phosphorous acid phosphatization 2h, after be cooled to (50 ± 5) DEG C and be added in 40 parts of water and sufficiently dissolve, cool down It is added after to (50 ± 5) DEG C in 50 parts of water and sufficiently dissolves, be cooled to room temperature and obtain imidazoline sulphur phosphor corrosion inhibitor.Utilize normal octane The influence for simulating condensate, in corrosive medium (50mg/m3H2S, 0.5%CO2, 60g/L CaCl2) in be added 30ppm imidazoline Sulphur phosphor corrosion inhibitor adds 1% normal octane of liquid quality fraction, is added before and after normal octane, and electrochemistry corrosion inhibition rate is mentioned by 79.2% Height compounds the promotion of 1% normal octane corrosion mitigating effect to 89.8%, shows that the corrosion inhibiter and gas well condensate can produce good association Same effect.
Embodiment 3
On the three-necked flask of installation water segregator, reflux condensing tube and blender, by 1:1.1 mass ratio is by laurel After reactor is added in acid, tetraethylenepentamine reaction mass, react 5h at (150 ± 5) DEG C, be brought rapidly up to 230 DEG C carry out it is anti- 2h is answered, constantly has water to distillate in reaction process, after high temperature dehydration, then using sodium chloroacetate/alkali as catalyst, in 180 ± 5 DEG C of items Stirring carries out catalysis reaction 1.2h under part, is cooled to room temperature to obtain intermediate product.
It is respectively that 42 parts of intermediate products with 4 parts of thiocarbamides react 2h in (150 ± 5) DEG C by mass parts, is subsequently to added into 2 parts of phosphoric acid Triethanolamine and 2 parts of phosphorous acid phosphatization 1.5h, after be cooled to (50 ± 5) DEG C and be added in 50 parts of water and sufficiently dissolve, be cooled to often Temperature obtains imidazoline sulphur phosphor corrosion inhibitor.Using the influence of normal octane simulation condensate, in corrosive medium (50mg/m3H2S, 0.5% CO2, 60g/L CaCl2) in be added 30ppm imidazoline sulphur phosphor corrosion inhibitor, add 1% normal octane of liquid quality fraction, be added Before and after normal octane, electrochemistry corrosion inhibition rate is increased to 91.6% by 80.2%, compounds the promotion of 1% normal octane corrosion mitigating effect, shows The corrosion inhibiter and gas well condensate can produce good synergistic effect.
As described above, embodiments of the present invention are described in detail, as long as of the invention essentially without being detached from Inventive point and effect can have many deformations, this will be readily apparent to persons skilled in the art.Therefore, such Variation is also integrally incorporated within protection scope of the present invention.

Claims (10)

1. a kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit, which is characterized in that in terms of mass fraction, prepare raw material packet It includes:35~50 parts of intermediate products, 3.2~4.8 parts of thiocarbamides, 1.2~2.4 parts of nitranols, 1.2~2.4 parts of phosphorous acid with And 40~60 parts of water, the raw material for preparing of the intermediate product includes lauric acid and tetraethylenepentamine, and lauric acid and four ethylene five The mass ratio of amine is 1:(1~2).
2. a kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 1, which is characterized in that with mass parts Number meter, preparing raw material includes:42 parts of intermediate products, 4 parts of thiocarbamides, 2 parts of nitranols, 2 parts of phosphorous acid and 50 parts of water, The raw material for preparing of the intermediate product includes lauric acid and tetraethylenepentamine, and lauric acid and the mass ratio of tetraethylenepentamine are 1: 1.1。
3. a kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 1 or 2, which is characterized in that described The preparation method of intermediate product is:Distillation reaction is carried out after reactor is added in lauric acid, tetraethylenepentamine, then with monoxone Sodium/alkali carries out catalysis reaction as catalyst, is cooled to room temperature up to intermediate product.
4. a kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 3, which is characterized in that the steaming Evaporating reaction is specially:3h is reacted at 150 ± 5 DEG C, then heats to 230 DEG C of reaction 2h.
5. a kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 3, which is characterized in that described urges Changing reaction is specially:1~1.5h is stirred to react under the conditions of 180 ± 5 DEG C.
6. a kind of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 1 or 2, which is characterized in that described It is 3.5-6.5, H that corrosion inhibiter, which is suitable for pH value,2S Han Liang≤100mg/m3、CO2Han Liang≤1%, salinity are 50~100g/L's Corrosive environment.
7. a kind of preparation method of the corrosion inhibiter for sulfur-bearing moisture conveyance conduit, which is characterized in that include the following steps:
Step 1:By lauric acid and tetraethylenepentamine according to 1:The mass ratio of (1~2) carries out distillation reaction after reactor is added, Catalysis reaction is carried out using sodium chloroacetate/alkali as catalyst again, is then cooled to room temperature up to intermediate product;
Step 2:35~50 parts of intermediate products are reacted at a temperature of 150 ± 5 DEG C with 3.2~4.8 parts of thiocarbamides, add 1.2~ Then 2.4 parts of nitranols and 1.2~2.4 parts of phosphorous acid phosphatization 1-2h are cooled to 50 ± 5 DEG C, 40~60 parts of water are added It dissolves and is cooled to room temperature and obtain corrosion inhibiter for sulfur-bearing moisture conveyance conduit.
8. a kind of preparation method of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 7, feature exist In distillation reaction is specially in step 1:3h is reacted at 150 ± 5 DEG C, then heats to 230 DEG C of reaction 2h.
9. a kind of preparation method of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 7, feature exist In catalysis, which is reacted, in step 1 is specially:1~1.5h is stirred to react under the conditions of 180 ± 5 DEG C.
10. a kind of preparation method of corrosion inhibiter for sulfur-bearing moisture conveyance conduit according to claim 7, feature exist In it is 3.5-6.5, H that prepared corrosion inhibiter, which is suitable for pH value,2S Han Liang≤100mg/m3、CO2Han Liang≤1%, salinity are 50 The corrosive environment of~100g/L.
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Citations (7)

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Publication number Priority date Publication date Assignee Title
CN102344789A (en) * 2010-12-10 2012-02-08 新疆德蓝股份有限公司 Hydrogen sulfide resistant corrosion inhibitor for oil and gas well pipeline
CN103320797A (en) * 2013-05-30 2013-09-25 天津科维津宏环保科技有限公司 Water-soluble non-ionic imidazoline corrosion inhibitor and preparation method thereof
CN105018939A (en) * 2014-04-18 2015-11-04 中国石油天然气集团公司 Metal material corrosion inhibitor and preparation method thereof
CN105132919A (en) * 2015-09-17 2015-12-09 中国石油天然气股份有限公司 CO inhibition for oil and gas field2Corrosion inhibitor and preparation method thereof
CN105483708A (en) * 2016-01-07 2016-04-13 中国石油集团石油管工程技术研究院 Corrosion inhibitor suitable for delivery pipeline in H2S/CO2-containing corrosive environment of oil and gas field and preparation method of corrosion inhibitor
CN105542737A (en) * 2015-12-10 2016-05-04 深圳市创智材料科技有限公司 Preparation method and application of high-temperature high-pressure corrosion inhibitor capable of resisting corrosion by H2S and CO2
CN106086899A (en) * 2016-08-16 2016-11-09 上海贵通新材料科技有限公司 For petrochemical industry H2s HCL CO2hCN H2the neutralization corrosion inhibitor of O etching system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102344789A (en) * 2010-12-10 2012-02-08 新疆德蓝股份有限公司 Hydrogen sulfide resistant corrosion inhibitor for oil and gas well pipeline
CN103320797A (en) * 2013-05-30 2013-09-25 天津科维津宏环保科技有限公司 Water-soluble non-ionic imidazoline corrosion inhibitor and preparation method thereof
CN105018939A (en) * 2014-04-18 2015-11-04 中国石油天然气集团公司 Metal material corrosion inhibitor and preparation method thereof
CN105132919A (en) * 2015-09-17 2015-12-09 中国石油天然气股份有限公司 CO inhibition for oil and gas field2Corrosion inhibitor and preparation method thereof
CN105542737A (en) * 2015-12-10 2016-05-04 深圳市创智材料科技有限公司 Preparation method and application of high-temperature high-pressure corrosion inhibitor capable of resisting corrosion by H2S and CO2
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CN106086899A (en) * 2016-08-16 2016-11-09 上海贵通新材料科技有限公司 For petrochemical industry H2s HCL CO2hCN H2the neutralization corrosion inhibitor of O etching system

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